Dynamic Cooking Systems DRH-48N Installation Manual

PROFESSIONAL BUILT-IN PATIO HEATER
Use and Care and Installation Guide
MODELS:
DRH-48N
A MESSAGE TO OUR CUSTOMERS
Thank you for selecting this DCS Professional Built-in Patio Heater. Because of this appliance’s unique features
e have developed this Use and Care and Installation Guide. It contains valuable information on how to properly
w operate and maintain your new appliance for years of safe and enjoyable use.
o help serve you better, please fill out and submit your Ownership Registration by visiting our website at
T www.dcsappliances.com and selecting “Customer Care” on the home page and then select “Product Registration” or submit the enclosed Ownership Registration Card to the address below. In addition, keep this guide handy, as it will help answer questions that may arise as you use your new appliance.
For your convenience, product questions can be answered by a DCS Customer Care Representative at: 1-888-936-7872, email: customer.care@fisherpaykel.com
Fisher & Paykel Appliances, Inc. Attention: DCS Customer Care 5900 Skylab Road Huntington Beach, CA 92647
www.dcsappliances.com
NOTE: Please write the Model and Serial Number on this page for references (located on right side near the gas
inlet).
MODEL NUMBER
SERIAL NUMBER
WARNING!
Do not try lighting this appliance without reading the “Lighting Instructions” section of this manual. Improper instal­lation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the instal-
ting and main
tion, oper
la outdoor gas appliance is not intended to be installed in or on recreational vehicles, boats or in a non-ventilated room. For outdoor use only.
a
tenance instructions thoroughly before use, installing or servicing this equipment. This
WARNING!
If the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or death. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
DANGER
If You Smell Gas:
1. Shut off gas to the appliance.
2. Extinguish any open flames.
3. If odor continues, immediately call your gas supplier or your fire department
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
1
CONTENTS
SAFETY PRACTICES AND PRECAUTIONS 3-4
INSTALLATION
Locating Heater for Use 5
nstalling the Heater 6
I Gas Inlet Pressure 6 Clearance Specifications 7-11 Mounting 12 Electrical 12 Gas Piping 12 Ventilation 13 Leaking Test 13
USING THE HEATER
Lighting Instructions 14
WIRING/SCHEMATIC DIAGRAMS 15
SERVICE 16
WARRANTY 17-18
2
SAFETY PRACTICES AND PRECAUTIONS
When properly cared for, your Built-in Patio Heater will give safe, reliable service for many years. However,
extreme care must be used since the heater produces intense heat and can increase accident potential. When using this appliance, basic safety practices must be followed, including the following:
ead this Use and Care and Installation Guide carefully and completely before using your heater to reduce the
R
risk of fire, burn hazard or other injury. Begin by ensuring proper installation and servicing. Do not repair or replace any part of the heater unless specifically recommended in this manual. All other service should be referred to a qualified technician.
WARNING!
Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual.
Do not use in an explosive atmosphere. Keep heater away from areas where gasoline or other flammable liquids
or vapors are stored or used.
Before each use check for damaged parts such as hoses or burner.
Do not attempt to alter unit in any manner.
It is imperative that the control compartment, burners, and circulation air passageways of the heater must be
kept clean. The heater should be inspected before each use, and at least annually by a qualified service person, for the presence of spiders, webs or other insects. The burner area is a common and desired spider haven.
INSECT WARNING!
Spiders and insects can nest in the burner of this and any other heater. Spider webs can present a dangerous condition which can damage the heater and render it unsafe for use. Excessive or abnormal noises may be an indica­tion of blockage by dirt, debris, spider webs, et
Children should not be left alone or unattended in an area where the heater is being used. Never allow them to
sit, stand or play on or around the heater at any time. When in use, portions of the heater get hot enough to cause severe burns.
Never let clothing, or other flammable materials come in contact with or too close to any part of heater or hot
surface until it has cooled. Fabric may ignite and result in personal injury.
Begin by insuring proper installation and servicing. Follow the installation instructions provided with this
product. Have your heater installed by a qualified technician. Have the installer show you where the gas supply
e is loca
shut off v has not done a pr can have a small leak and therefore a faint gas smell. Finding a leak is not a “do-it-yourself” procedure. Some leaks can only be f qualified ser
alv
vic
ted so that you know where to shut off the gas to the heater. If you smell gas, your installer
oper job of check
ound with the hea
echnician. Nev
e t
ing f
er in operation mode and for your protection it must be done by a
t
er use an open flame to locat
c. Cleaning should be referred to a qualified technician.
f the connections are not perfectly seated and tightened, you
or leaks
. I
e leak.
WARNING!
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this equip­ment.
3
SAFETY PRACTICES AND PRECAUTIONS
Clean the heater with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the heater while it
is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.
Be sure all heater controls are turned off and the heater is cool before using any type of aerosol cleaner on or
round the heater. The chemical that produces the spraying action could, in the presence of heat, ignite or
a cause metal parts to corrode.
Do not operate the heater under unprotected combustible construction, maintain clearances. Use only in well
ventilated areas.
Keep the area surrounding the heater free from combustible materials, trash, or combustible fluids and vapors
such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.
To avoid the risk of burns or accidental cloth ignition, do not touch the heater anywhere near the burner
assembly during operation.
Do not touch the burner assembly until after the heater has cooled.
Carefully monitor young children in the vicinity of any operating heater.
Do not hang clothing or any other flammable materials from, on, or near the heater.
All leak tests should be done with a soap solution. Matches should never be used for this purpose.
This outdoor heater is primarily used for temporary heating of outdoor patios, decks, spa and pool area, and
work areas.
CALIFORNIA PROPOSITION 65-WARNING: The Burning of gas cooking fuel generates some by-products which
are on the list of substances which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of potential exposure to such substances. To minimize exposure to these substances, always operate this unit according to the Use and Care Guide, ensuring you provide good ventilation when cooking with gas.
If the heater is used in locations where storage of combustible materials is allowed, a sign must be posted in a
conspicuous location specifying the maximum stacking height in order to maintain the required clearance to combustible materials.
RECOMMENDATIONS ON HOOK-UP TO GAS SUPPLY:
A manual valve must be installed external to the appliance, in an accessible location from the front for the purpose of shutting off the gas supply. The supply line must not protrude beyond the back of the unit. Make
e the gas supply is tur
sur
The gas supply connections should be made by a qualified technician and in accordance with local codes or ordinances. In the absence of a local code, the installation must conform to the National Fuel Gas Code ANSI Z223.1.
ned off at the wall valve before connecting the appliance.
Note:
This product must be installed by a licensed plumber or gas fitter when installed within the Commonwealth of
.
Massach
usetts
4
LOCATING HEATER FOR USE
This outdoor heater is used primarily for temporary heating of outdoor patios, decks, spa and pool area, and work areas. This heater is not intended for indoor use or in an enclosed area. Always ensure that adequate fresh air ventilation is provided.
WARNING!
Never operate in an explosive atmosphere. Keep away from areas where gasoline or other flammable liquids or vapors are stored or used.
DEFINITION OF COMBUSTIBLE MATERIAL - Any materials of a building structure or decorative structure made of
wood, compressed paper, plant fibers or other materials that are capable of transferring heat or being ignited and burned. Such material shall be considered combustible even though they may be flame-proofed, fire-retar­dant treated, or painted surface or plastered.
WARNING!
f a noncombustible material such as stucco is covering a combustible material such as wood, the minimum clear-
I ance distance needs to be held to the wood. The presence of a noncombustible material inside the clearance zone does not eliminate the minimum clearance zone to combustible material.
DEFINITION OF NONCOMBUSTIBLE MATERIAL - Material which is not capable of being ignited and burned, such as mate­rials consisting entirely of, or a combination of, steel, iron, brick tile, concrete, slate, and plaster.
WARNING!
The Built-in Heater is desig tained to all surfaces (combustible and noncombustible) for optimum performance. Noncombustible material within the minimum clearance area could result in discoloration or deterioration. Do not place heater under a tarp or can­vas cover.
ned to function in an open area. Recommended minimum clearances should be main-
5
INSTALLATION
INSTALLING THE HEATER:
The Built-in Patio Heater provides radiant warmth indoors (commercial applications only) or outdoors with a powerful 56,000 Btu/hr natural gas. All units are equipped with hot surface ignition and 100% shutoff valve for
afety. Built-in Patio Heaters to be installed in Aircraft Hangers must be installed in accordance with American
s National Standards for Aircraft Hangers, ANSI/NFPA No. 409. Heaters to be installed in public garages must be installed in accordance with NFPA No. 88A standards for parking structures. Heaters must be installed so that minimum clearances marked on the heater will be maintained from vehicles parked below the heater.
The installation must conform with ANSI standard No. Z223.1 National Fuel Gas Code and any applicable local codes. In Canada, the installation must conform with local building codes or, in the absence of local codes, with National Standards of Canada CAN/CGA-B 149.1 & 2-M86. Each heater must be electrically grounded in accordance with the National Electrical Code, ANSI/NFPA 70 when an external electrical source is utilized. In Canada, the CSA Canadian Electrical Code, C22.1, Part 1 applies.
The gas inlet supply and normal operating manifold pressure for each heater are as follows. For gas supply line pressures in excess of 1/2 psig, contact your dealer or Customer Care.
GAS INLET PRESSURE
Maximum: pressure Natural Gas: 1/2 psig
Minimum: pressure Natural Gas: 6” W.C.
Manifold: pressure Natural Gas: 5” W.C.
The heater has an internal 5” W.C. regulator.
Note:
This unit is for use with natural gas only.
WARNING!
1.
When installing Mounting Body Assembly, make sure left hand and right hand Body Assembly are level. If not, escaping heat could easily cause damage to the components inside the compartment.
2.
When installing heater in the inverted orientation, please contact Customer Care at 1-888-936-7872. For special instructions, see p/n 242420. Inverted installation to be performed by a qualified technician.
Nor
mal Or
ientation
verted Orientation
n
I
6
INSTALLATION
48"
18"
m
in.
min.
18"
FRONT VIEW
Wall
(Combustible
S
urface)
Wall
(Combustible
S
urface)
Heater Mounting Body Assy.
FLOOR
96"
min.
CLEARANCE SPECIFICATIONS
00& 450INSTALLATION MINIMUM CLEARANCES TO COMBUSTIBLE MATERIAL.
e sure the heater is
Mak level (see Warning on page 6).
7
INSTALLATION
18"
7-3/4"
10-1/4"
SIDE VIEW
FLOOR
On Each Side
(installer supplied)
16"
96"
min.
min.
min.
Drip Leg with 1/8”NPT plugged test gage connection
Gas Shut-off
(
installer supplied)
Gas Pipe
(installer supplied)
Utilize 2 bolts (min) per bracket
Utilize 2 bolts (min) per bracket.
Surface
Combustible
Valve
Four Bolts Two
120" min.
1/2" Conduit
(installer supplied)
CLEARANCE SPECIFICATIONS
00INSTALLATION MINIMUM CLEARANCES TO COMBUSTIBLE MATERIAL.
Note: S
tainless steel hardware is highly
olts in the wall
ommended
ec
r
. B should be secured to the wall studs/struc
ture
t of the
eigh
W
.
heater is 50 lbs.
8
INSTALLATION
18"
SIDE VIEW
25"
45
0
max.
4 Bolts per Bracket
Surface
Combustible
(installer supplied)
FLOOR
96"
Gas Shut- off
Valve
(installer supplied)
Gas Pipe
(installer supplied)
Utilize 2 Bolts (min) per Bracket
Drip Leg with 1/8” NPT plugged test gage connection
min.
min.
12"
130"
REF.
min.
min.
1/2" Conduit
(installer
supplied)
CLEARANCE SPECIFICATIONS
450INSTALLATION MINIMUM CLEARANCES TO COMBUSTIBLE MATERIAL.
Note: Stainless steel hardware is highly
recommended. Bolts in the wall should be secured to the wall studs/struc
ture. Weight of the
heater is 50 lbs.
9
FLOOR
96"
Four Bolts
P
er Bracket (installer supplied)
SIDE VIEW
Surface
Non Combustible
Gas Shut-off
Valve
(installer supplied)
Gas Pipe
(installer supplied)
Utilize 2 bolts (min) per bracket
Drip Leg with 1/8” NPT plugged test gage connection
min.
min.
18"
1/2" Conduit
(installer supplied)
INSTALLATION
CLEARANCE SPECIFICATIONS
00INSTALLATION MINIMUM CLEARANCES TO NON-COMBUSTIBLE MATERIAL.
ed t
o the w
Note: Stainless steel hardware is highly
ommended. Bolts in the wall
rec should be secur studs/structure. Weight of the
er is 50 lbs.
t
hea
all
10
INSTALLATION
Utilize 2 bolts (min) per bracket.
SIDE VIEW
Four Bolts
Per Bracket
(installer supplied)
FLOOR
96"
min.
Surface
Non Combustible
Gas Shut-off
Valve
Drip Leg with 1/8” NPT plugged test gage connection
Gas Pipe
(installer supplied)
(installer supplied)
45
0
max.
18"
min.
1/2" Conduit
(installer supplied)
CLEARANCE SPECIFICATIONS
450INSTALLATION MINIMUM CLEARANCES TO NON-COMBUSTIBLE MATERIAL.
Note: Stainless steel hardware is highly
recommended. Bolts in the wall should be secured to the wall studs/structure. Weight of the heater is 50 lbs.
11
INSTALLATION
Drip Leg with 1/8” NPT plugged test gage connection
(installer supplied)
Gas Pipe
(installer supplied)
Gas Shut- o Valve
1/2" Conduit
(installer supplied)
Do not locate either the gas or electrical supply line directly over the top of the heater, due to the extreme heat that may cause overheating or damage. The heater must be installed in a location that is accessible for service.
he heater must be installed in a way that doesn’t restrict fresh airflow to the unit. The heater cannot be
T installed in a recessed area. Doing so may cause poor performance and heat damage to the surrounding area.
MOUNTING
Each heater must be installed so that the minimum clearance to combustibles are maintained. Combustible materials are defined as wood, paper, foliage, plastic, plexiglass or other materials capable of being ignited and burned. Such materials shall be considered combustible even though flame-proofed, fire retardant treated or plastered. Additional clearances may be required for glass, painted surfaces and other materials which may be damaged by radiant or convection heat.
ELECTRICAL
Important!
A 24 VAC, 40 VA transformer has been included with the product. It is imperative to use this transformer.
The on-off control of the heater should be controlled from 120 VAC side of the transformer (see wiring diagram). A UL approved outdoor wall switch must be used for this purpose. The transformer must be mounted a minimum of 12” from the heater in a weather protected cover. Do not put the transformer in the heater or above the heater (this will damage the unit.) A step down transformer approved as having at least a 40 VA rating must be utilized for each connected heater. Control wires used to electrically connect one or more heaters together must have both adequate capacity and insulation temperature ratings for the total connected load. Use at least 18 ga. wire up to 50 ft. from heater to transformer or wall switch. Use 16 ga. over 50 ft. distance. If the original wires supplied should need replacement, they must be replaced with wiring material having a temperature rating of at least 105 degrees Centigrade/221ºFahrenheit.
GAS PIPING
A minimum pipe size of 1/2” is required for inlet piping. A 1/2” lever handled shut-off gas cock should be installed within 6 feet of the appliance for servicing the unit. Check with local and state plumbing and heating codes regarding sizing of the gas lines. Installation of a drip leg in the gas supply line going to each heater is required to minimize the possibility of any loose scale or dirt within the gas supply line from entering the heater’s control system. A 1/8” NPT plugged test gage connection is required immediately upstream of the gas supply connection to the heater.
o not block
D air inlets or restrict airflow
o the air inlets
t
12
Fig. 01
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