Dynamic 53DS---900--- --- ---117, 53DS-900-118 Installation Instructions Manual

5 3 D S --- 9 0 0 --- --- --- 1 1 7 ( 1 1 5 v )
02
2 -
7/8”
015 -
5/8”
5 3 D S --- 9 0 0 --- --- --- 1 1 8 ( 2 3 0 v )
Installation Instructions
Accessory Condensate Pump
for Ductless Split System
Cooling Only and Heat Pump High Wall Units
(Size 009---036)
NOTE: Read and become familiar with these instructions before beginning installation.
Improper installation, adjustment, alteration, service, maintenance, or use can cause explosion, fire, electrical shock, or other conditions which may cause death, personal injury, or property damage. Consult a qualified installer, service agency, or your distributor or branch for information or assistance. The qualified installer or agency must use factory--authorized kits or accessories when modifying this product. Refer to the individual instructions packaged with the kits or accessories when installing.
Follow all safety codes. Wear safety glasses, protective clothing, and work gloves. Use quenching cloth for brazing operations. Have fire extinguisher available. Read these instructions thoroughly and follow all warnings or cautions included in literature and attached to the unit. Consult local building codes and current editions of the National Electrical Code (NEC) NFPA
70. In Canada, refer to current editions of the Canadian electrical code CSA 22.1.
Recognize safety information. This is the safety--alert symbol When you see this symbol on the unit and in instructions or manuals, be alert to the potential for personal injury. Understand these signal words; DANGER, WARNING, and CAUTION. These words are used with the safety--alert symbol. DANGER identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies hazards which could result in personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
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CAUTION
022 - 7/8”
015 - 5/8”
Condensate Pump Assembly
Detection Unit
Power Cable
Low Voltage Power Cord
Transparent
Detection
Unit Vent Tubing
A12227
16’ Transparent Suction Discharge Tubing
Detection Unit
Mounting Bracket
Adhesive
Mounting Bracket
Rubber Adapter
Wire Ties (6)
Fig. 1 --- Accessory Condensate Pump Kit
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Table 1—Accessory Condensate Pump Kit Contents
ITEM QTY 16--- ft Transparent Suction/Discharge Tubing 1 Condensate Pump Assembly 1 L o w --- V o l t a g e Po w e r C o r d 1 Transparent Detection Unit Vent Tubing 1 Power Cable 1 Wire Ties 6 Wall Mount Bracket 1 Adhesive 1 Detection Unit Mounting Bracket 1 Rubber Adapter 1 Detection Unit 1
UNIT OPERATION HAZARD
Failure to follow this caution may result in unit failure and/or damage. Always follow instructions properly.
!
WARNING
ELECTRICAL SHOCK HAZARD
Failure to follow this warning could result in personal injury or death.
Before beginning any modification or installation of this kit, be sure the main electrical disconnect is in the OFF position. Ensure power is disconnected to the fan coil unit. On some systems both the fan coil and the outdoor unit may be on the same disconnect. Tag the disconnect switch with a suitable warning label. There may bemore than one disconnect.
Table 2—Accessory Package Usage
Detecon
Unit
Pump
C
A
B
ACCESSORY MODEL NUMBER
BASE UNIT
4 0 G V C 0 0 9 --- --- --- 1 16 4 0 G V C 0 1 2 --- --- --- 1 16 4 0 G V C 0 1 2 --- --- --- 3 18 4 0 G V C 0 1 8 --- --- --- 3 19 4 0 G V C 0 2 4 --- --- --- 3 19 4 0 G V C 0 3 6 --- --- --- 3 19 4 0 G V M 0 0 9 --- --- --- 3 20 4 0 G V M 0 1 2 --- --- --- 3 20 4 0 G V M 0 1 8 --- --- --- 3 20 4 0 G V Q 0 0 9 --- --- --- 1 17 4 0 G V Q 0 1 2 --- --- --- 1 17 4 0 G V Q 0 1 2 --- --- --- 3 18 4 0 G V Q 0 1 8 --- --- --- 3 19 4 0 G V Q 0 2 4 --- --- --- 3 19 4 0 G V Q 0 3 0 --- --- --- 3 19
4 0 G V Q 0 3 6 --- --- --- 3 19 4 0 G X C ( Q ) 0 0 9 --- --- --- 1 11 4 0 G X C ( Q ) 0 1 2 --- --- --- 1 11 4 0 G X C ( Q ) 0 1 8 --- --- --- 3 14 15 4 0 G X C ( Q ) 0 2 4 --- --- --- 3 14 15
4 0 G X M 0 0 9 --- --- --- 3 14 15
4 0 G X M 0 1 2 --- --- --- 3 14 15
4 0 G X M 0 1 8 --- --- --- 3 14 15 4 0 M V C ( Q ) 0 0 9 --- --- --- 1 8 4 0 M V C ( Q ) 0 1 2 --- --- --- 1 8 4 0 M V C ( Q ) 0 1 2 --- --- --- 3 9 10 4 0 M V C ( Q ) 0 1 8 --- --- --- 3 14 15 4 0 M V C ( Q ) 0 2 4 --- --- --- 3 14 15 4 0 Q N C ( Q ) 0 3 0 --- --- --- 3 13 4 0 Q N C ( Q ) 0 3 6 --- --- --- 3 13
40QNC018024--- --- ---3 12
4 0 Q N Q 0 1 8 --- --- --- 3 12
4 0 Q N Q 0 2 4 --- --- --- 3 12
PW3C(H)AM009 8 PW3C(H)AM012 8 PW3C(H)NM018 14 15 PW3C(H)NM024 14 15
R A S --- 0 9 E K C V --- U L 14 15
R A S --- 0 9 E K V --- U L 14 15
R A S --- 0 9 L K V --- U L 14 15
R A S --- 1 2 E K C V --- U L 14 15
R A S --- 1 2 E K V --- U L 14 15
R A S --- 1 2 L K V --- U L 14 15
R A S --- 1 5 E K C V --- U L 14 15
R A S --- 1 5 E K V --- U L 14 15
R A S --- 1 5 L K V --- U L 14 15
R A S --- 1 7 E K C V --- U L 14 15
R A S --- 1 7 E K V --- U L 14 15
R A S --- 1 7 L K V --- U L 14 15
R A S --- 2 2 E K C V --- U L 14 15
R A S --- 2 2 E K V --- U L 14 15
R A S --- 2 2 L K V --- U L 14 15
RAV---SP180KRT---UL 14 15 RAV---SP240KRT---UL 14 15
5 3 D S --- 9 0 0 --- --- --- 1 1
7
( 1 1 5 --- 1 --- 6 0 )
Wiring Fig. No. Wiring Fig. No.
5 3 D S --- 9 0 0 --- --- --- 1 1
(208/230---1---60)
GENERAL
Use the two--part accessory kit (condensate pump and detection
8
unit) with high wall fan coils. The pump operates whenever the condensate level in the detection unit is high enough to cause the magnetic float switch to send a signal to start the pump.
The float switch in the detection unit also prevents overflow and can act as a safety device by shutting down the system. The detection unit comes with normally closed (NC) alarm contacts (user optional, but recommended). The normally closed alarm contact is a dry contact rated for 8 amps at 250 volts. In the event of a problem such as a clogged drain or pump discharge line, the alarm contact can be wired to shut down the entire system. The condensate pump provides 10 ft (3.0 m) maximum suction lift (A)--Fig. 2.
Fig. 2 --- Maximum Lengths
A12134
INSTALLATION
Refer to Fig. 1 and Table 1 for kit content. NOTE: To make the installation easier, install the detection unit
assembly before installing the fan coil unit.
1. Unpack the contents of the condensate pump accessory package. Attach the rubber adapter and transparent vent tubing to the detection unit (see Fig. 6). Rubber adapter may be cut to size if 5/8” connection is required. If 7/8” connection to unit drain pipe is required, use rubber adapter as shipped. Do not use a vent tube longer than
2.95” (75 mm). Slide the mounting bracket onto the bot­tom of the detection unit. Uncoil the low voltage power cord.
2. Remove the fan coil mounting bracket from the back of the unit. Connect the detection unit with the rubber adapter, to the condensate drain line (see Fig. 6).
3. Peel the adhesive cover on the back of the detection unit mounting bracket and attach it to the inside of the unit ad­jacent to the fan coil drain as shown in Fig. 6. Make sure
the detection is installed horizontally for proper opera­tion of the float switch.
4. Attach one end of the transparent tubing to the detection unit. The tube can be connected to either the front or the rear as shown in Fig. 3. block the unused outlet with the plug supplied.
A09398
Fig. 3 --- Detection Unit
2
5. Connect one end of the low voltage power cord to the tele­phone jack socket in the detection unit and route the cord and transparent drain tubing through the knockout on the side of the unit enclosure (see Fig. 6).
6. Determine the mounting location of the pump assembly.
The pump assembly must always be above the level of the detection unit. For best operation, it is recommended
that the pump assembly be mounted in a vertical position with the flow arrow on the pump pointing up (see Fig. 7).
Do not exceed 10 ft. (3.0 m) maximum suction lift.
NOTE: in most applications, the pump will need to be mounted
outside of the high wall unit for proper orientation (i.e. above drop ceiling).
7. Screw the bracket to the wall and attach the pump to the bracket as shown in Fig. 4 and Fig. 5.
Fig. 4 --- Pump
Assembly Vertical
Fig. 5 --- Pump
Assembly Horizontal
A12228
If the pump is not mounted in the vertical position, make sure that plug on the pump is above the refrigerant tubing. This is required to avoid water leaking onto the pump causing a short circuit. The
pump cannot be splashed nor located in a damp environment.
8. Connect the other end of the low voltage power cord from the detection unit to the telephone jack socket in the pump assembly.
9. Cut the suction, transparent drain tubing after determining where it will connect to the inlet side of the pump moun­ted on the wall. Remove the cap on the pump inlet and connect draining tubing.
10. Attach the remaining transparent tubing to the discharge side of the pump. Keep the pipe vertical for at least 4 or 5 inches and do not exceed the 33 ft (10 m) limit or the value shown in (B) of Table 3 and Table 4. In order to
avoid siphoning action and running the pump dry, al­ways connect the discharge tube to the drain at a high­er level than the pump itself (pump should be higher than detection unit). Be sure the condensate is discharged
to a safe location where the presence of water does not pose any safety or health hazards.
11. Install the transparent vent tube (provided) on top of the detection unit. Route tube so it will stay vertical (see Fig.
6).
12. Wire the pump and the alarm circuit using the appropriate wiring diagram listed in Table 2.
13. Prime the pump at start--up and after each maintenance op­eration. To ensure proper operation, the suction pipe and part of the discharge pipe must be slowly filled with water using a squeeze bottle.
14. Test the unit. When the unit is mounted in place, the con­densate pump system must be tested.
a. Be sure theHi--Wall unit is installed on a level plane. Re-
move the front cover of the unit.
b. Slowly fill thecondensatedrain panwith water. Observe
thepump discharge tubing tobe surethat thepump isop­erating.Ifcondensateis not being discharged throughthe discharge tubing, check to be sure that the lines are not kinked or obstructed, and installation parameters have beenfollowed.If theoptionalalarmcontactis wired,con­tinue to pour water until the alarm circuit triggers.
3
RefertoFig.2for(A),(B),(C)
Suction Head (A)
ft
0
3.3
6.6
10
RefertoFig.2for(A),(B),(C)
Suction Head (A)
ft
0
3.3
6.6
10
Table 3—True Flow Rates (Gallons / Hr)
53DS--- 900--- --- --- 117, 118 Condensate Pump Flow Rates
Total tube length, 1/4ä flexible hose (C)
Discharge Head (B)
ft
0 5.0 4.7 4.5 4.2
6 4.2 3.9 3.7 3.5 13 3.0 2.9 2.8 2.6 20 2.5 2.0 1.7 26 1.6 1.3 1.1 33 1.1 0.9 0.7
0 3.7 3.4 3.2 2.9
6 2.9 2.6 2.4 2.1 13 0.5 1.8 1.6 1.3 20 1.2 1.1
0 2.9 2.6 2.4 2.1
6 2.4 2.1 1.8 1.6 13 1.5 1.3 1.2
0 2.6 2.4 2.1 1.8
6 2.1 1.8 1.6 1.3 13 1.3 1.1
15 30 60 100
ft
Table 4—True Flow Rates (Liters / Hr)
53DS--- 900--- --- --- 117, 118 Condensate Pump Flow Rates
Total tube length, 1/4ä flexible hose (C)
Discharge Head (B)
ft
0 18.9 17.8 17.0 15.9
6 15.9 14.8 14.0 13.2 13 11.4 11.0 10.6 9.8 20 9.5 7.6 6.4 26 6.1 4.9 4.2 33 4.2 3.4 2.6
0 14.0 12.9 12.1 11.0
6 11.0 9.8 9.1 7.9 13 1.9 6.8 6.1 4.9 20 4.5 4.2
0 11.0 9.8 9.1 7.9
6 9.1 7.9 6.8 6.1 13 0.0 5.7 4.9 4.5
0 9.8 9.1 7.9 6.8
6 7.9 6.8 6.1 4.9 13 4.9 4.2
15 30 60 100
ft
NOTE: Maximum suction plus discharge head is 33 ft (10 m). Longer lengths indicate horizontal condition.
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