Dyna-Glo RMC-KFA75TDGP, RMC-KFA50DGP, RMC-KFA125TDGP1, RMC-KFA210TDGP1 User's Manual And Operating Instructions

CONSUMER : Retain this manual for future reference.
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 877-447-4768 8:30 a.m. - 4:30 pm CST, Monday - Friday.
or email us at customerservice@ghpgroupinc.com
INDOOR/OUTDOOR PRODUCTS
KEROSENE PORTABLE FORCED AIR HEATERS
OPERATING INSTRUCTIONS”
Before the first use of this heater, please read this USER’S MANUAL very carefully. This USER’S MANUAL has been designed to instruct you as to the proper manner in which to assemble, maintain, store, and most importantly, how to operate the heater in a safe and efficient manner. Please keep this manual for future reference.
COMPLIES WITH UL733 AND
ANSI A10.10-1990
CAN/CSA/B140.0-03 AND CSA
B140.8-1967
MODEL : RMC-KFA50DGP, RMC-KFA75TDGP
RMC-KFA125TDGP1, RMC-KFA210TDGP1
1
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
DANGER: IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH
FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON MONOXIDE POISONING.
WARNINGS:
1. RISK OF INDOOR AIR POLLUTION!
Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.)
opening of fresh outside air for each 100,000 BTU/hr. of heater rating.
People with breathing problems should consult a physician before using the heater.
Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness
and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, or those at high altitudes.
Never use this heater in living or sleeping areas.
2. RISK OF BURNS/FIRE/EXPLOSION!
NEVERuse any fuel other than 1-K kerosene, #1 disel/fuel oil in this heater.
NEVERuse fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater.
(RISK OF FIRE OR EXPLOSION)
NEVERuse this heater where flammable vapors may be present.
NEVERrefill the heaters fuel tank while heater is operating or is still hot.
Minimum Clearances: Outlet: 8 feet (250cm) / Sides, top and rear: 4 feet (125cm)
NEVERblock air inlet (rear) or air outlet (front) of heater.
NEVERuse duct work in front or behind of heater.
NEVERmove, handle, service a hot, operating or plugged in heater.
NEVERtransport heater with fuel in it’s tank.
When used with an optional thermostat or if equipped with a thermostat heater may start at any time.
ALWAYS locate heater on a stable a
nd level surface.
A
LWAYSkeep children and animals away from heater.
Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or other sources of ignition.
All fuel storage should be in accordance with federal, state or local authorities having jurisdiction.
3. RISK OF ELECTRIC SHOCK!
Use only the electrical power (voltage and frequency) specified on the model plate of the heater.
Use only a three-prong, grounded outlet and extension cord.
ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water or wind.
ALWAYS unplug the heater when not in use.
PROPOSITION 65 WARNING: Fuels used in gas, wood-burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation. Use of this heating device in Massachusetts requires local fire dept. permit (M.E.L.C. 148, Section 10A.)
CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139.
NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC codes
under NYCFD certificate of approval # 5034 and 5037.
CAUTION :
Hot while in operation. Do not touch. Keep children, clothing and combustibles away from heater.
2
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
ITEM PAGE #
1EDIUG YTEFAS - SNOITUACERP 2NOITCUDORTNI.1 2SERUTAEF.2 4YLBMESSA DNA GNIKCAPNU.3
6)LIOLEUF 1 .ON RO K-1( ENESOREK.4 7NGISED RETAEH FO WEIVREVO.5 8RETAEH RUOY GNILEUF.6 8NOITAREPO.7 9RETAEH RUOY FO EGAROTS MRET GNOL.8
01ECNANETNIAM.9 41ESUF GNICALPER .01 51EDIUG GNITOOHS ELBUORT.11 61MARGAID GNIRIW.21 71SNOITACIFICEPS.31 81GNIWARD STRAP DEDOLPXE.41 02TSIL STRAP.51
1. INTRODUCTION
Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the heater safely and efficiently to obtain full benefits from its many built-in features.
2. FEATURES
CONTENTS OF USER’S MANUAL
Figure 1. RMC-KFA50DGP/75TDGP MODELS
Fan Guard Cord Wrap(75TDGP Model Only)
(75TDGP Model Only)
Pressure Gauge
Fuel Gauge Fuel Cap
Front Guard
Hot Air Outlet
Lower Shell
Fuel Tank
Side Cover
Lamp
Thermostot Knob
(75TDGP Model Only)
(75TDGP Model Only)
LED Power/Reset Switch
Power Cord
(Piggy Back,75TDGP Model Only)
Upper Shell
Handle
3
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Figure 2. RMC-KFA125TDGP1 MODEL
Figure 3. RMC-KFA210TDGP1 MODEL
10” Flat Free Wheel
Electric Outlet
Front Handle
Upper Shell
Rear Handle
Cord Wrap
Pressure Gauge Fan Guard
Fuel Drain Bolt
Power Cord (Piggy Back)
BTU Control Switch
Louver
Hot Air Outlet
Shell Lower
Fuel Gauge
Fuel Cap
Side Cover
Lamp
Thermostat Knob
Room Temp. Display
LED Power/Reset Switch
Power Cord (Piggy Back)
Rear Handle
Cord Wrap
Pressure Gauge Fan Guard
Fuel Drain Bolt
Front Handle
Upper Shell
Hot Air Outlet
Shell Lower
Fuel Gauge
Fuel Cap
Side Cover
Lamp
Thermostat Knob
Room Temp. Display
LED Power/Reset Switch
10” Flat Free Wheel
4
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Figure 5. RMC-KFA125TDGP1/210TDGP1 MODELS
Handle
Cord Wraps
(75TDGP Model Only)
Hardware Kit
HW-KFA1001
Hardware Kit
HW-KFA1000
3. UNPACKING AND ASSEMBLY
1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5)
NOTE : Save the shipping carton and packing materials for future storage.
Figure 4. RMC-KFA50DGP/75TDGP MODEL
RMC-KFA50DGP
RMC-KFA75TDGP1 RMC-KFA125TDGP1 RMC-KFA210TDGP1
Wheel Support Fram Threaded Axle
Rear Handle Handle Cord Wrap
e No
No
No
No
No Yes Yes No Yes Yes
No Yes Yes
Yes Yes Yes
Front Handle No No Yes
Yes
Yes
Hardware kit : HW-KFA1000 Yes No No No Hardware kit : HW-KFA1001 No Yes No No
Yes No No
Hardware kit : HW-KFA1016 No No Yes Yes
Front Handle
Wheel Support Frame
Rear Handle
Louver
Threaded Axle
Wheels
(10” Flat Free)
Cord Wraps
Screws Flange Screws
Nuts Cap Nuts S Cap Nuts LBushings
Hardware Kit : HW-KFA1016
(210TDGP1 Model Only)
5
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
2. ASSEMBLY
For RMC-KFA50DGP/75TDGP Models only
Tools Required
• Medium Phillips Screwdriver.
1. Assembling Handle & Cord Wrap
1) Lift front guard for arrow direction and make sure that guard’s wedged portion fits into the slit hole on the upper housing.
2) Align the holes in the upper housing with ttwo mounting holes on the handle as shown in Figure 6.
3) Secure handel with Screws with provided.
4) Insert card wrap into the rectangle holes on the supportor and align the hole on the cord wrap with the mounting hole on the side cover as shown in Figure 6. (75TDGP Model only)
5) Secure cord wrap with Screws with provided.
For RMC-KFA125TDGP1/210TDGP1 Models only
Tools Required
• Medium Phillips Screwdriver.
• 3/4 inch socket or adjustable wrench
1. Assembling Handle & Wheel and Cord Wrap
1) Slide threaded axle through the rear sectioon of the wheel support frane.
2) Slide one axle bushing on to each side of the axle. Slide one wheel on to each side of the axle. Attach one
cap nut on to each side of the threaded axle and tighten well.
3) Place heater on wheel support frame. Align the holes on fuel tank flange with holes on wheel support frame.
4) Position the Handles on top of fuel tank flange.
Insert screws through handles, fuel tank flange and wheel support frames as shown in Figure 8 and attach nut finger tight after each screw is inserted.
5) Align the hole on the handles with the mounging hole on the Cord Wrap. Insert Screws through Cord Wrap, handles and attach nut finger tight after each screw is inserted.
6) After all screws are inserted, tighten nuts firmly.
2. Assembling Louver (RMC-KFA210TDGP1 Model only).
1) Remove two screw in each side fore-end of upper shell.
2) Fit Bracket-Right & Left to each side flange of upper shell and align the each hole on the brackets with the hole on the flanges(See Figure 7, Page 6).
3) Secure each hole with a screw that removed.
Figure 6. Assembling Handle & Cord Wrap
Handle
Screw
Frong Guard
Slit Hole
Cord Wrap
Screw
Side Cover
Suppotor
Wedged Portion
6
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
4. KEROSENE (1-K)
For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used. 1-K kerosene has been refined to virtually eliminate contaminants, such as sulpher. Which can cause a rotten egg odor during the operation of the heater. However, #1 diesel/fuel oil may also be used if 1-K kerosene is not available. Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space.
KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.
Red containers are associated with gasoline.
NEVER
store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the living area.
NEVER use any fuel other than 1-K kerosene (#1 diesel and #1 oil are acceptable substitutes) NEVER
use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled flames.
NEVER store kerosene in direct sunlight or near a source of heat. NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time.
“OLD KEROSENE” WILL NOT BURN PROPERLY IN THIS HEATER.
Figure 7. Assembling Handle, Wheel and Cord wrap, Louver
CAUTION : DO NOT OPERATE heater without support frame assembled to tank.
NOTE : Heater should be inspected before each use, and at least annually by a qualitied service person.
Hot Air Outlet
Fuel Tank Flange
Nut
Wheel Support Frame
Wheel
Cap Nut L
Louver
Front Handle
Screw
Screw
Cap Nut S
Rear Handle
Cord Wrap
Flange Screw
Threaded Axle
Wheel Bushing
Air Inlet
5. OVERVIEW OF HEATERS DESIGN
Fuel System : This heater is equipped with an electric
air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head. When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air mixture is then sprayed into the combustion chamber in a fine mist.
“Sure Fire Ignition” : The electronic ignitor sends voltage to a specially designed spark plug.
The spark plug ignites the fuel and air mixture described above.
The Air System :
The heavy duty motor turns a fan that forces air into and around the combustion chamber. Here the air is heated and then forced out the front of the heater.
The Safety System :
A. Temperature Limit Control : This heater is equipped with a Temperature Limit Control designed to turn
off the heater should the internal temperature rise to an unsafe level. If this device activates and turns your heater off it may require service.
Once the temperature falls below the reset temperature you will be able to start your heater.
B. Electrical System Protection : This heaters electrical system is protected by a fuse mounted to the PCB
assembly that protects it and other electrical components from damage. If your heater fails to operate check this fuse first and replace as needed.
C. Flame-Out Sensor : Utilizes a photocell to monitor the flame in burn chamber during normal operation.
It will cause the heater to shut-off should the burner flame extinguish.
7
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Internal Shut-Off Temp. Reset Temperature
MODELS
Plus/Minus 10 Degrees Plus/Minus 10 Degrees
RMC-KFA50DGP/75TDGP
176˚F/80˚C 122˚F/50˚C
RMC-KFA125TDGP1
230˚F/110˚C 194˚F/90˚C
RMC-KFA210TDGP1
194˚F/90˚C 140˚F/60˚C
FUSE TYPE: All Models 125 volt / 8 amps
6. FUELING YOUR HEATER
NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE : FILL THE TANK OUTDOORS. DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED. IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER :
The first time you light the heater, it should be done outdoors. This allows the oils, etc. used in
manufacturing the heater to burn off outside.
WARNING!! : NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT.
7. OPERATION A.) VENTILATION
RISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS. Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr. rating. Provide extra fresh air if more heaters are being used. Example : A RMC-KFA210TDGP1 heater requires one of the following:
• a two-car garage door raised six inches (15.24 cm)
• a single-car garage door raised nine inches (22.86 cm)
• two, thirty-inch (76.20 cm) windows raised fifteen inches (38.1 cm)
B.) OPERATION
TO START HEATER
1. Fill fuel tank with kerosene or No. 1 fuel oil.
2. Attach fuel cap.
3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long. Extension Cord Wire Size Requirements
• 6 to 10 feet (1.8 to 3 meters) long, use 18 AWG conductor.
• 11 to 100 feet (3.4 to 30.5 meters) long, use 16 AWG conductor.
• 101 to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor.
4. Turn “THERMOSTAT CONTROL Knob” to desired setting (Setting range : 40˚F ~ 110˚F) (75TDGP/125/210TDGP1 Models Only)
5. Push “BTU control Switch” to desired level “High or LOW” (KFA210TDGP1Model only, See Figure 8).
6. Push Power Switch to “ON” position, Power lndicator Lamp will light and heater will start.
If heater does not start, the thermostat setting may be too low, turn “thermostat Control Knob” to higher position to start heater. If heater still does not start, turn power switch to “OFF” and then to “ON” position. If heater still does not start, see Troubleshootiong Guide on page15.
8
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Figure 8. Controls for All Models
LED Power
Switch
RMC-KFA50DGP/75TDGP Models RMC-KFA125TDGP1/210TDGP1 Models
Room Temp. Display
LED Power
Switch
Thermostat
Control Knob
(75TDGP Model Only)
Thermostat
Control Knob
Lamp
Lamp
BTU Control Switch
BTU Control Switch
Fan Guard
Push to “HIGH”
Push to “LOW”
NOTE : Room Temperature display explanations are as follows: (RMC-KFA125TDGP1/210TDGP1 Models only)
When the room temperature is less 0℉, the LED display will show “Lo” When room temp is between 0℉ and 99℉, the number shown on the display is the current
room temperature.
When room temperature is greater than 99℉, the LED display will show “Hi”
NOTE : User can Select to operate the heater on two different BTU levels(High or Low). The BTU level can be selected before turning the unit on, or while it is in operation by pushing the BTU control switch.
NOTICE : The major electrical components of this heater are protected by a safety fuse mounted to the PCBboard.
If your heater fails to start, check this fuse first and replace as necessary. You should also check your power source to insure that proper voltage and frequency are being supplied to the heater.
TO STOP HEATER
1. Turn switch to “OFF” and unplug power cord.
TO RESTART HEATER
1.Wait 10 seconds after stopping heater.
2. Repeat steps under to start heater.
EXTRA ELECTRIC OUTLET & PIGGYBACK POWER CORD
WARNING : SHOCK HAZARD!
LOUVER(RMC-KFA210TDGP1 Model Only)
CAUTION : RISK OF BURN
Louver is Extremely Hot in operation and after shut-off.
Never touch or control angle while operating or still Hot.
-Louver’s angle can be controlled by turning handle in direction of arrow as shown in Figure 10. (Control range : Up 28
/Down 20 )
8. LONG TERM STORAGE OF YOUR HEATER FUEL TANK DRAIN
1. Drain fuel tank through fuel cap opening.
(For RMC-KFA50DGP/75TDGP Models Only)
2. Remove fuel drain bolt from rear bottom side of fuel tank using 3/4” socket or adjustable wrench and drain.
(For RMC-KFA125TDGP1/210TDGP1 Models Only. See Figure 11)
3. Using a small amount of kerosene, swirl and rinse the inside of the tank.
NEVER mix water with the kerosene as it will cause rust inside the tank. Pour the kerosene out making sure that you remove it all. IMPORTANT : Do not store kerosene over summer months for use during next heating season.
Using old fuel could damage heater.
4. Reinstall fuel cap. Properly dispose of old and dirty fuel. (For RMC-KFA50DGP/75TDGP Models Only)
6. Store heater in dry well ventilated area. Make sure storage place is free of dust and corrosive fumes.
7. Store the heater in the original box with the original packing material and keep the USER’S MANUAL
with the heater.
9
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Always cover electric outlet when not in use.
Don’t plug and use a appliance more than 120V/60Hz 5A
current in this outlet
Cover Outlet
Cover
Outlet
All Models
Louver
Handle
Figure 9. Electric Outlet
Figure 10. Louver Angle Control
5. Reinstall Fuel Drain Bolt to Fuel tank and tighten firmly using 3/4” socket or adjustable wrench. (For RMC-KFA125TDGP1/210TDGP1 Models Only. See Figure 11)
Figure 11. Drain Bolt
Fuel Drain Bolt
Seal
IMPORTANT : Before reinstalling the fuel drain bolt, make sure the seal is on the bolt. If the seal is not used the bolt cannot be installed correctly and the fuel tank will leak.
RMC-KFA210TDGP1 Model Only
A.) FUEL TANK
FLUSH EVERY 200 HOURS OF OPERATION OR AS NEEDED (SEE STORAGE, PAGE 9)
B.) AIR INTAKE FILTER
WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERATION OR AS NEEDED.
- Remove screws along each side of heater using medium Phillips screwdriver.
- Lift upper shell off.
- Remove fan guard.
- Wash or replace air intake filter.
- Reinstall fan guard and upper shell.
C.) AIR OUTPUT FILTER, LINT FILTER
REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR.
- Remove upper shell and fan guard (See Air Intake Filter).
- Turn Air pressure gauge counter-clock wise and remove.
- Remove end filter cover screws using medium Phillips screwdriver.
- Remove end filter cover.
- Replace air output and lint filter.
- Reinstall end filter cover and air pressure gauge.
- Reinstall fan guard and upper shell.
D.) FAN BLADES
CLEAN EVERY SEASON OR AS NEEDED.
- Remove upper shell (See Air Intake Filter).
- Use M6 Allen wrench to loosen set screw which holds fan blade to motor shaft.
- Slip fan blade off motor shaft.
- Clean fan blade using a soft cloth moistened with kerosene or solvent.
- Dry fan blade thoroughly.
- Reinstall fan blade on motor shaft. Place fan blade hub flush with end of motor shaft.
- Place set screw on flat of shaft. Tighten set screw firmly (40-50 inch-pounds/4.5-5.6 N-m).
- Reinstall upper shell.
10
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
9. MAINTENANCE WARNING!! : NEVER SERVICE HEATER WHILE IT IS PLUGGED IN OR
WHILE HOT!
USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party or other alternate components will void warranty and may cause unsafe operating conditions.
Figure 12. Air Intake Filter Access
Figure 13. Air Output Filter Access
Figure 14. Fan Assembly
Screw
Flush
Motor
Blade
Fan
Lint Filter
Pressure Gauge
Air Intake Filter
Air Output Filter
End filter cover
Set screw
Motor Shaft
Upper Shell
Screw
Fan Guard
Air Intake Filter
11
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
E.) NOZZLE
REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16). (For RMC-KFA50DGP/75TDGP/125TDGP1 Models Only)
- Remove upper shell (See page 10).
- Remove fan blade (See page 10).
- Remove fuel and air line hoses from burner head.
- Remove ignition wire from spark plug.
- Remove three screws using medium Phillips screwdriver and remove burner head from combustion chamber.
- Remove spark plug from burner head using medium Phillips screwdriver.
- Carefully remove nozzle from burner head using 5/8” socket wrench.
- Blow compressed air through face of nozzle. (this will remove any dirty in nozzle)
- Reinstall nozzle into burner head and tighten firmly. (80~110 inch-pounds)
- Reinstall spark plug in burner head.
- Attach burner head to combustion chamber.
- Attach ignition wire to spark plug.
- Attach fuel and air line hoses to burner head.
- Reinstall fan blade and upper shell.
(For RMC-KFA210TDGP1 Model Only)
- Remove upper shell (See page 10).
- Remove fan (See page 10).
- Remove fuel and air line hoses from adaptor-nozzle.
- Remove ignition wire from spark plug.
- Remove four screws using medium Phillips screwdriver and remove burner-bracket from combustion chamber.
- Remove spark plug from burner head using medium Phillips screwdriver.
- Carefully remove nozzle from adaptor-nozzle using 5/8” socket wrench.
- Blow compressed air through face of nozzle. (this will remove any dirt in nozzle)
- Reinstall nozzle into adaptor-nozzle and tighten firmly. (80~110 inch-pounds)
- Reinstall spark plug in spark-bracket.
- Attach burner-bracket to combustion chamber.
- Attach ignition wire to spark plug.
- Attach fuel and air line hoses to adaptor-nozzle.
- Reinstall fan blade and upper shell.
Combusion chamber
Burner Bracket
Screw
Ignition Wire
Fuel Line Hose
Bracket Burner
Bracket Spark
Fuel Line Fitting
Spark Plug
Air Line Fitting
Air Line Hose
Nozzle Face
Nozzle
Spark Plug
Figure 16. Nozzle Replacement
Figure 15. Nozzle Replacement
Fuel Line Air Line
Burner Head
Nozzle
Nozzle Face
Ignition Wire
Spark Plug
Burner Head
Screw
Combustion Chamber
12
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
F.) SPARK PLUG
CLEAN AND REGAP EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED. (For RMC-KFA50DGP/75TDGP/125TDGP1 Models Only)
- Remove upper shell (See page 10).
- Remove fan (See page 10).
- Remove ignition wire from spark plug.
- Remove spark plug from burner head using medium phillips screwdriver.
- Clean and regap spark plug electrodes to 3.5mm gap.
- Reinstall spark plug in burner head.
- Attach ignition wire to spark plug.
- Reinstall fan and upper shell.
(For RMC-KFA210TDGP1 Model Only)
- Remove upper shell (See page 10).
- Remove fan (See page 10).
- Remove ignition wire from spark plug.
- Remove spark plug from spark-bracket using medium phillips screwdriver.
- Clean and regap spark plug electrodes to 3.5mm gap.
(0.138 )
- Reinstall spark plug in spark-bracket.
- Attach ignition wire to spark plug.
- Reinstall fan and upper shell.
G.) PHOTOCELL
CLEAN PHOTOCELL ANNUALLY OR AS NEEDED.
- Remove upper shell (See page 10).
- Remove fan (See page 10).
- Remove photocell from it’s mounting.
Clean photocell lens with cotton swab.
TO REPLACE:
- Remove side cover screws using medium phillips screwdriver.
- Disconnect switch wires from power switch and remove side cover.
- Disconnect wires from circuit board and remove photocell.
- Install new photocell and connect wires to circuit board.
- Replace switch wires to power switch and side cover.
- Replace fan and upper shell.
Switch Wires
Bracket
Photocell
Lens
Incorrect Correct
Photocell Wire
Power Switch
Screw
Side Cover
Bracket Burner
Burner Head
Spark Plug
GAP
Spark Plug
Ignition wire
Figure 17. Spark Plug Regap
Figure 18. Spark Plug Regap
Ignition Wire
Bracket Spark
Spark Plug
Figure 19. Photocell Replacement
H.) FUEL FILTER
CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEED.
- Remove side cover screws using medium phillips screwdriver.
- Disconnect switch wires from power switch and remove side cover.
- Pull fuel line off fuel filter neck.
- Turn fuel filter 90˚ to counter clockwise and pull to remove. (RMC-KFA50DGP/75TDGP Models only)
- Turn fuel filter 90˚ to clockwise and pull to remove (RMC-KFA125TDGP1/210TDGP1 Models only) .
- Wash fuel filter with clean fuel and replace in tank.
- Attach fuel line to fuel filter neck.
- Replace switch wires to power switch.
- Reinstall side cover.
I.) PUMP PRESSURE ADJUSTMENT
- Start heater (See Operation, page 8) Allow motor to reach full speed
- Adjust pressure (Using a flat blade screwdriver) Turn relief valve to clockwise to increase pressure. Turn relief valve to counter clockwise to decreasepressure.
- Stop heater (See Operation, page 8)
NOTE : USE ONLY ORIGINAL EQUIPMENT
REPLACEMENT PARTS. Use of alternate or third party components will void any warranty and may cause unsafe operating condition.
Pump Pressure
High BTU level Low BTU level
RMC-KFA50DGP
3.8 psi N/A
RMC-KFA75TDGP
3.8 psi N/A
RMC-KFA125TDGP1
5.5 psi N/A
RMC-KFA210TDGP1
8.5 psi 6.5 psi
Fuel Filter
Fuel line
Switch Wires
Screw
Side Cover
Power Switch
13
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Figure 20. Fuel Filter Replacement
Figure 21. Adjusting Pump Pressure
MODEL
- Remove Pressure Gauge Plug from End Filter Cover.
Install accessory Pressure Gauge. (
RMC-KFA50DGP Model only)
Flat blade
Screw driver
RMC-KFA50DGP Model Only
RMC-KFA75TDGP/125TDGP1 Models Only
RMC-KFA210TDGP1 Model Only
Relief Valve
Relief Valve
Relief Valve
Pressure Gauge
Pressure Gauge
Pressure Gauge
Pressure Gauge Plug
End Filter Cover.
BTU Control Switch
- Push the BTU CONTROL Switch to HIGH.
(See Operation, page 8, RMC-KFA210TDGP1 Model only)
NOTE: If the pump pressure needs to be adjusted, make sure the heater is running on the HIGH BTU setting.
14
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
10. REPLACING FUSE
NOTICE : This heater is fuse protected. If your heater fails to ignite, DO NOT RETURN YOUR HEA
TER TO THE STORE. Please follow the simple instruction below to inspect and change the fuse.
WARNING : SHOCK HAZARD
To prevent personal injury, unplug the power cord before replacing fuse.
1. Unplug heater.
2. Remove side cover screws using medium phillips screw driver.
3. Disconnect switch wires from power switch.
4. Remove fuse from fuse holder.(See Figure 22.)
5. Replace fuse with enclosed fuse.
WARNING : FIRE HAZARD
To avoid fire, Do not substitute with a higher or lower current rating.
6. Replace switch wires to power switch.
7. Replace side cover.
NOTE : Specified fuse rating : AC 125/8A
PROCEDURE FOR REPLACING FUSE
Screw
Side Cover
Power Switch
Switch Wire
Fuse
Fuse Holder
Figure 22. Replacing Fuse
RMC-KFA75TDGP/125TDGP1/210TDGP1 Models
RMC-KFA50DGP Model
Fuse
Fuse Holder
15
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
11. TROUBLE SHOOTING GUIDE
2. See Air Output, Air intake2. Dirty Air Output,Air Intake
a short period of time.
Heater will not turn-on
room temp. display indicates "E3")
(Indicator Lamp is flickering and
room temp. display indicates "E2")
(Indicator Lamp is flickering and
(Indicator Lamp is on or flickering)
was in the " ON " Position.
is plugged in and power switch
Fan does not turn when heater
indicates " E1 ")
and room temp.display
of time.(Indicator Lamp is flickering
motor runs for a short period
Heater will not ignite but
room temp. display indicates " E1 ")
(Indicator Lamp is flickering and
(Indicator Lamp is off)
temperature limit safety device and PCB board.
4. Bad electrical connection between
1. Room Temp. sensor disconnected.
3. Blown fuse.
2. No electrical power
device is overheated.
1. Temperature limit safety
1. Thermostat switch failure.
2. Sensor Failure.
See Wiring Diagram, Page 16.
4. Check electrical connections
3. Replace safety fuse in PCB board.
Check power supply.
extension cord are plugged in.
2. Check to insure heater cord and
and allow to cool (about 10 min.)
1. Turn power switch to "OFF"
See Wiring diagram, Page 16.
1. Replace switch.
See Wiring diagram, Page 16.
2. Replace sensor.
See Wiring diagram, Page 16.
1. Reconnect sensor.
8. Ignition wire is not attached to
PCB assembly.
between motor and MAIN
2. Bad electrical connection
1. Thermostat setting is too low.
spark plug.
PCB assembly.
between ignitor and MAIN
7. Bad electrical connection
6. Water in fuel tank.
5. Dirt in Nozzle.
4. Dirty fuel filter.
plug and/or improper gap.
3. Carbon deposits on spark
2. Wrong pump pressure.
1. No fuel in tank.
8. Defective Photocell.
PCB assembly.
between photocell and MAIN
7. Bad electrical connection
Properly installed.(Not seeing the flame)
6. Photocell Assembly not
5. Dirty Photocell Lens.
4. Dirt in Nozzle.
3. Dirty Fuel Filter.
or Lint Filter.
See Wiring Diagram, Page 16.
2. Check electrical connections,
to a higher setting.
1. Turn thermostat control knob
plug. See Spark Plug, Page 12.
8. Attach ignition wire to spark
See wiring diagram, Page 16.
7. Check electrical components
kerosene, Page 9.
6. Flush fuel tank with clean
5. See Nozzle, Page 11.
4. See Fuel Filter, Page 13.
3. See Spark Plug, Page 12.
Page 13.
2. See Pump Pressure Adjustment,
1. Fill tank with kerosene.
8. Replace Photocell, Page 12.
See wiring diagram, Page 16.
7. Check electrical components
Page 12.
properly seated in bracket,
6. Make sure photocell boot is
5. Clean Photocell Lens, Page 12.
4. See Nozzle, Page 11.
3. See Fuel Filter, Page 13.
and Lint Filters, page 10.
assembly shuts heater off after
Heater ignites but MAIN PCB
TROUBLE POSSIBLE CAUSE
1. Wrong pump pressure Page 13.
1. See Pump Pressure Adjustment,
CORRECTIVE ACTION
MODEL CAPACITOR
1/G WIRE
COLOR
75TDGP
12uF/230VAC
BLACK
RED
125TDGP1
30uF/250VAC
BLACK WHITE
16
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
12. WIRING DIAGRAM
A) WIRING DIAGRAM (RMC-KFA50DGP Model)
B) WIRING DIAGRAM (RMC-KFA75TDGP/125TDGP1 Models)
C) WIRING DIAGRAM (RMC-KFA210TDGP1 Model)
Loading...
+ 37 hidden pages