Dyna-glo RMC-KFA210TDGD, RMC-KFA75TDGD, RMC-KFA210TDGD-01, RMC-KFA170TDGD, RMC-KFA45DGD User Manual

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CONSUMER : Retain this manual for future reference.
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 877-447-4768 8:30 a.m. - 4:30 pm CST, Monday - Friday.
or email us at customerservice@ghpgroupinc.com
INDOOR/OUTDOOR PRODUCTS
KEROSENE PORTABLE FORCED AIR HEATERS
OPERATING INSTRUCTIONS”
Before the first use of this heater, please read this USER’S MANUAL very carefully. This USER’S MANUAL has been designed to instruct you as to the proper manner in which to assemble, maintain, store, and most importantly, how to operate the heater in a safe and efficient manner. Please keep this manual for future reference.
COMPLIES WITH UL733 AND
ANSI A10.10-1990
CAN/CSA/B140.0-03 AND CSA
B140.8-1967
MODEL : RMC-KFA45DGD, RMC-KFA75TDGD, RMC-KFA125TDGD
RMC-KFA170TDGD, RMC-KFA210TDGD, RMC-KFA210TDGD-01
1
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
DANGER: IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH
FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON MONOXIDE POISONING.
WARNINGS:
1. RISK OF INDOOR AIR POLLUTION!
Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.)
opening of fresh outside air for each 100,000 BTU/hr. of heater rating.
• People with breathing problems should consult a physician before using the heater.
• Carbon monoxide poisoning: Early signs of carbon monoxide poisoning resemble the flu, with headaches, dizziness
and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung disease or anemia, those under the influence of alcohol, or those at high altitudes.
• Never use this heater in living or sleeping areas.
2. RISK OF BURNS/FIRE/EXPLOSION!
NEVER use any fuel other than 1-K kerosene, #1 disel/fuel oil in this heater.
NEVER use fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater.
(RISK OF FIRE OR EXPLOSION)
NEVER use this heater where flammable vapors may be present.
NEVER refill the heaters fuel tank while heater is operating or is still hot.
Minimum Clearances: Outlet: 8 feet (250cm) / Sides, top and rear: 4 feet (125cm)
NEVER block air inlet (rear) or air outlet (front) of heater.
NEVER use duct work in front or behind of heater.
NEVER move, handle, service a hot, operating or plugged in heater.
NEVER transport heater with fuel in it’s tank.
• When used with an optional thermostat or if equipped with a thermostat heater may start at any time.
ALWAYS locate heater on a stable and level surface.
ALWAYS keep children and animals away from heater.
• Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or other sources of ignition. All fuel storage should be in accordance with federal, state or local authorities having jurisdiction.
3. RISK OF ELECTRIC SHOCK!
• Use only the electrical power (voltage and frequency) specified on the model plate of the heater.
• Use only a three-prong, grounded outlet and extension cord.
ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water or wind.
ALWAYS unplug the heater when not in use.
PROPOSITION 65 WARNING: Fuels used in gas, wood-burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm.
MASSACHUSETTS RESIDENTS: Massachusetts state law prohibits the use of this heater in any building which is used in whole or in part for human habitation. Use of this heating device in Massachusetts requires local fire dept. permit (M.E.L.C. 148, Section 10A.)
CANADIAN RESIDENTS: Use of this heater shall be in accordance with authorities having jurisdiction and CSA Standard B139.
NEW YORK CITY RESIDENTS: For use only at construction sites in accordance with applicable NYC codes
under NYCFD certificate of approval # 5034 and 5037.
CAUTION :
Hot while in operation. Do not touch. Keep children, clothing and combustibles away from heater.
2
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
ITEM PAGE #
PRECAUTIONS - SAFETY GUIDE 1
1. INTRODUCTION 2
2. FEATURES 2
3. UNPACKING AND ASSEMBLY 4
4. KEROSENE (1-K OR NO. 1 FUEL OIL) 7
5. OVERVIEW OF HEATER DESIGN 8
6. FUELING YOUR HEATER 9
7. OPERATION 9
8. LONG TERM STORAGE OF YOUR HEATER 10
9. MAINTENANCE 11
10. REPLACING FUSE 15
11. TROUBLE SHOOTING GUIDE 16
12. WIRING DIAGRAM 17
13. SPECIFICATIONS 18
14. EXPLODED PARTS DRAWING 19
15. PARTS LIST 21
1. INTRODUCTION
Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the heater safely and efficiently to obtain full benefits from its many built-in features.
2. FEATURES
CONTENTS OF USER’S MANUAL
Figure 1. RMC-KFA45DGD/75TDGD MODELS
Fan Gauge
Fuel Gauge Fuel Cap
Front Guard
Hot Air Outlet
Lower Shell
Fuel Tank
Side Cover
Lamp
Thermostot Knob
(75TDGD Model Only)
Power/Reset Switch
Power Cord
Upper Shell
Handle
3
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Figure 2. RMC-KFA125TDGD MODEL
Figure 3. RMC-KFA170/210TDGD/210TDGD-01 MODELS
Hot Air Outlet
Shell Lower
Fuel Gauge
Fuel Cap
Side Cover
Lamp
Thermostot Knob
Power/Reset Switch
Pneumatic Wheel
Hot Air Outlet
Shell Lower
Fuel Gauge
Fuel Cap
Side Cover
Lamp
Thermostot Knob
Power/Reset Switch
Pneumatic Wheel
Front Handle
Upper Shell
Front Handle
Upper Shell
Fan Guard
Power Cord
Drain Plug
Rear Handle
Cord Wrap
BTU Contrtol Kob
(210TDGD-01 Model Only)
Pressure Gauge Fan Guard
Power Cord
Drain Plug
4
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Figure 5. RMC-KFA125/170/210TDGD MODELS
Handle
Hardware Kit
HW-KFA1000
RMC-KFA170/210TDGD/210TDGD-01 MODELS RMC-KFA125TDGD MODEL
Cord Wraps
BTU Control Valve
(210TDGD-01 Model Only)
Solid Wheels
Wheel Support Frame
Handle Rear
Axle
Front Handle
3. UNPACKING AND ASSEMBLY
1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5)
NOTE : Save the shipping carton and packing materials for future storage.
Figure 4. RMC-KFA45DGD/75TDGD MODELS
Pneumatic
Wheels
Screws L&S
Screws L&S
Flange Screws
Flange Screws
Nuts
Nuts
Bushings
Bushings
Washers Cotter Pins
Cap Nuts
Hardware Kit : HW-KFA1012
Hardware Kit : HW-KFA1010
RMC-KFA45/75TDGD RMC-KFA125TDGD
RMC-KFA170/210TDGD RMC-KFA210TDGD-01
Wheel Support Frame No Yes Yes Yes Axle No Yes Yes Yes Front Handle No Yes Yes Yes Rear Handle No No Yes Yes Handle Yes No No No Cord Wrap No Yes Yes Yes BTU Control Valve No No No Yes Hardware kit : HW-KFA1000 Yes No No No Hardware kit : HW-KFA1010 No Yes No No Hardware kit : HW-KFA1012 No No Yes Yes
5
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
2. ASSEMBLY
A. For RMC-KFA45DGD/75TDGD Models only
Tools Required
• Medium Phillips Screwdriver. Assembling Handle
1. Lift front guard for arrow direction and make
sure that guard’s wedged portion fits into the slit hole on the upper housing.
2. Align the holes in the upper housing with ttwo
mounting holes on the handle as shown in Figure 6.
3. Secure handel with Screws with provided.
B. For RMC-KFA125TDGD Model only
Tools Required
• Medium Phillips Screwdriver
• 5/16"(M5) open or Adjustable Wrench, Use US(Inch) Screws Nuts
• Long Nose Pliers
1. Slide axle through wheel support frame. Install wheels on axle.
NOTE : When installing wheels, point extended hub of wheels toward wheel support frame. (See Figure 7)
2. Place Flat washers and cotter pin on axle ends and bend split pins with long nose pliers to secure.
3. Place heater on wheel support frame. Make sure air inlet end (rear) of heater is over wheels. Align the
holes on fuel tank flange with holes on wheel support frame.
4. Position the handle on top of fuel tank flange. Insert screws through handles, fuel tank flange, and wheel
support frames as shown in Figure 7 and attach nut finger tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
CAUTION : DO NOT OPERATE heater without support frame assembled to tank.
Figure 6. Assembling Handle
Handle
Screw
Frong Guard
Wedged Portion
Slit Hole
Hot Air Outlet
Fuel Tank Flange
Nut
Support Frame
Wheel(Solid)
Washer
Air Inlet
Cotter Pin
Axle
Extended Hub
Screw-S Screw-L
Flange Screw
Front Handle
Figure 7. Assembling Handle and Wheel
6
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
C. For RMC-KFA170/210TDGD/210TDGD-01 Models only
Tools Required
• Medium Phillips Screwdriver.
• M5 open, or adjustable wrench
• Long nose pliers.
1. Slide axle through wheel support frame. Install wheel bushings and wheels on axle.
NOTE : When installing wheels, tube valve should face out from support frame (Figure 8).
2. Place flat washers and cotter pin on axle ends and bend cotter pins with long nose pliers to secure.
3. Place wheel cap on flat washers and put wheel cap in flat washers end.
4. Place heater on wheel support frame.
Make sure air inlet end(rear) of heater is over wheels. Align the holes on fuel tank flange. Insert scerws through handles(front and rear), fuel tank flange, and wheel support frame as shown in Figure 8 and attache nut finger tight after each screw is inserted.
5. After all screws are inserted, tighten nuts firmly.
6. Align the hole on the handle(front and rear) with the mounting hole on the cord wrap.
7. Insert screws through cord wrap, handles as shown in figure 8 and attach nut finger tight after each screw
is inserted.
8. After all screws are inserted, tighten nuts firmly.
CAUTION : DO NOT OPERATE heater without support frame assembled to tank.
NOTE : Heater should be inspected before each use, and at least annually by a qualitied service person.
Figure 8. Assembling Handle, Wheel and Cord wrap
Front Handle
Hot Air Outlet
Fuel Tank Flange
Nut
Wheel Support Frame
Cotter Pin
Wheel(Pneumatic)
Flat Washer
Cap Wheel
Nut Rear Handle
Air Inlet
Axle
Wheel Bushing
Wheel Tube Valve
Flange Screw
Cord Wrap Screw-S
Screw-L
7
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
4. KEROSENE
(1-K)
For optimal performance of this heater, it is strongly suggested that 1-K kerosene be used. 1-K kerosene has been refined to virtually eliminate contaminants, such as sulpher. Which can cause a rotten egg odor during the operation of the heater. However, #1 diesel/fuel oil may also be used if 1-K kerosene is not available. Be advised that these fuels do not burn as clean as 1-K kerosene, and care should be taken to provide more fresh air ventilation to accomodate any added contaminants that may be added to the heated space.
KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER.
Red containers are associated with gasoline.
NEVER
store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the living area.
NEVER use any fuel other than 1-K kerosene (#1 fuel oil is an acceptable substitute.) NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil
compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled flames.
NEVER store kerosene in direct sunlight or near a source of heat. NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time.
“OLD KEROSENE” WILL NOT BURN PROPERLY IN THIS HEATER.
D. For RMC-KFA210DGP-01 Model Only.
Assembling BTU Control Valve
1. Align slit hole on body of Valve with Tab on the
End Filter Cover as shown in Figure 9.
2. Insert hooked leg of valve fully into slot of End
Filter Cover so that hooked leg is completely locked to Slot. NOTE : When install valve to End Filter Cover, If
Valve is assembled for incorrect knob direction, Hooked leg is not completely loked to slot.
Figure 9. Assembling BTU Control Valve
(RMC-KFA210TDGD-01 Model Only)
correct
Incorrect
BTU Control Valve
End Filter Cover
Tab
Slit Hole
Slot
Hooked Leg
Knob direction when install valve to End Filter Cover.
5. OVERVIEW OF HEATERS DESIGN
Fuel System : This heater is equipped with an electric
air pump that forces air through the air line connected to the fuel intake and then through a nozzle in the burner head. When the air passes in front of the fuel intake it causes fuel to rise from the tank and into the burner nozzle. This fuel and air mixture is then sprayed into the combustion chamber in a fine mist.
“Sure Fire Ignition” : The electronic ignitor sends voltage to a specially designed spark plug.
The spark plug ignites the fuel and air mixture described above.
The Air System : The heavy duty motor turns a fan that forces air into and around the combustion chamber.
Here the air is heated and then forced out the front of the heater.
The Safety System :
A. Temperature Limit Control : This heater is equipped with a Temperature Limit Control designed to turn
off the heater should the internal temperature rise to an unsafe level. If this device activates and turns your heater off it may require service.
Once the temperature falls below the reset temperature you will be able to start your heater.
B. Electrical System Protection : This heaters electrical system is protected by a fuse mounted to the PCB
assembly that protects it and other electrical components from damage. If your heater fails to operate check this fuse first and replace as needed.
C. Flame-Out Sensor : Utilizes a photocell to monitor the flame in burn chamber during normal operation.
It will cause the heater to shut-off should the burner flame extinguish.
8
NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!
Internal Shut-Off Temp. Reset Temperature
MODELS
Plus/Minus 10 Degrees Plus/Minus 10 Degrees
RMC-KFA45DGD/75TDGD
176˚F/80˚C 122˚F/50˚C
RMC-KFA125/170TDGD
230˚F/110˚C 194˚F/90˚C
RMC-KFA210TDGD/210TDGD-1
194˚F/90˚C 140˚F/60˚C
FUSE TYPE: All Models 125 volt / 8 amps
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