Dyna-Glo DGP552SSN-D User Manual

5 BURNER PREMIER
NATURAL GAS GRILL
WITH SIDE BURNER
Model #DGP552SSN / DGP552SSN-D /
DGP552GSN-D / DGP552MSN / DGP552MSN-D
Français p. 30
Français p.
Español p. 59
Español p.
XX
XX
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m., CST, Monday – Friday or e-mail us at customerservice@ghpgroupinc.com.
1
190729
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 19
Care and Maintenance ................................................................................................................. 21
Troubleshooting ........................................................................................................................... 24
Warranty ...................................................................................................................................... 26
Replacement Parts List .............................................................................................................. 27
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
If you smell gas:
DANGER
1. Do not store or use gasoline or
WARNING
other ammable liquids or vapors
in the vicinity of this or any other
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your
local re department.
appliance.
2. An LP (liquid propane) cylinder not connected for use shall not be stored
in the vicinity of this or any other appliance.
3. This grill is for outdoor use only
and shall not be used in a building,
garage, under overhangs or any other enclosed area.
4. Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
2
SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at:
1-877-447-4768, 8:00 a.m. – 4:30 p.m., CST, Monday – Friday.
DANGER
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other ammable vapors and liquids.
WARNING
This product and the fuels used to operate this product (liquid propane or natural gas), and
the products of combustion of such fuels, can expose you to chemicals including benzene, which is known to the State of California to cause cancer and reproductive harm.
For more information go to www.p65Warnings.ca.gov
CAUTION
• Never use charcoal or lighter uid with the grill.
• Do not use gasoline, kerosene or alcohol for lighting.
• This grill is not intended to be used in or installed on recreational vehicles and/or boats.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn you severely.
• Never attempt to operate this grill using propane.
• Always employ a qualied service agency to install all necessary natural gas supply plumbing, manual shutoff valve, and quick-connect ttings.
3
SAFETY INFORMATION
WARNING
• Do not place the grill under overhead combustible construction or awnings. Minimum clearance from sides and back of unit to combustible construction,
36 inches (914.4mm) from sides and
back.
NOTE: The installation must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.
CAUTION
36in
914.4mm
36in
914.4mm
Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any other
appliance. Do not store ammables inside the cart of the grill.
• An LP cylinder shall not be stored in the vicinity of this or any other appliance.
• This grill is for use with natural gas only.
• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer, motor home or house.
• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked when not moving the grill.
• Do not use the grill unless it is completely assembled and all parts are securely fastened and tightened.
• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all
times.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).
• Do not alter this grill in any manner.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to operating the appliance. The replacement hose assembly will
be that which is specied by the manufacturer, listed in the repair parts list in this manual.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease. Never allow the gas hose to touch heated surfaces.
• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the grill
before each use. Do not obstruct the ow of gas or ventilation air.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to properly assemble or safely operate the grill.
Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
• Do not place this grill on any type of tabletop surface. The grill should be placed on a at and level
surface.
• Do not use the grill in high winds.
4
PACKAGE CONTENTS
U
U
T
T
S
S
R
R
Q
Q
W
W
V
V
Y
Y
X
X
A
A
B
B
C
C
D
D
E
E
F
F
G
G
H
H
I
I
L
L
J
J
P
PART DESCRIPTION QUANTITY
A Hood Handle 1 B Temp Gauge 1 C Grill Body Assembly 1 D Side Burner Rack 1 E Right Side Burner Body Assembly 1
F Side Burner 1 G Right Side Burner Control Panel 1 H Control Knob Bezel 1
I Control Knob 6
J Door Handle 2 K Right Door Assembly 1
L Cart Right Side Panel Assembly 1 M Locking Swivel Caster 2 N Non-Locking Swivel Caster 2
Z
K
K
M
M
A1 A2OZP
O
PART DESCRIPTION QUANTITY
O Bottom Panel Skirt Assembly 1 P Cart Left Side Panel Assembly 1 Q Left Door Assembly 1 R Quick Disconnect Coupling 1 S Heat Tent 5
T Cooking Grate 3 U Warming Rack 1 V Left Side Table Assembly 1
W Grease Pan 1
X Grease Cup 1 Y Upper Front Door Brace 1
Z Cart Rear Panel 1
A1 Cart Bottom Panel Shelf 1 A2 Natural Gas Hose Holder 2
A1
A2
N
N
5
HARDWARE CONTENTS
BB
AA
DDCC
EE
BB
DDCC
EE
DDCC
EE
EE
DDCC
EE
M6x16
Bolt
Qty. 37
M4x12
Bolt
Qty. 4
FF
Wrench
Qty. 1
CCAA BB DD
M6
Plain Washer
Qty. 2
M6
Spring Washer
Qty. 2
EE
M6
Wingnut
Qty. 2
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list on previous page and hardware contents above. If any part is missing or damaged, do not attempt to assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 50 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle
CAUTION
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and use and care instructions before attempting to assemble and use.
6
ASSEMBLY INSTRUCTIONS
M
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
1. Attach the two locking swivel casters (M) and the two non-locking swivel casters (N) to the cart left side panel assembly (P) and the cart right side panel assembly (L) with wrench (FF).
Hardware Used
FF
Wrench
1
M
N
N
L
L
FF
FF
P
P
2. Attach the cart left side panel assembly (P) and the cart right side panel assembly (L) to the cart bottom panel shelf (A1) with four M6x16 bolts (AA).
DO NOT TIGHTEN BOLTS AT THIS TIME.
Hardware Used
AA
M6x16 Bolt
x 4
2
AA
P
A1
L
7
ASSEMBLY INSTRUCTIONS
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
3. Attach the upper front door brace (Y) to the cart left side panel assembly (P) and the cart right side panel assembly (L) with four M6x16 bolts (AA).
Hardware Used
AA
M6x16 Bolt
x 4
3
L
AA
P
Y
4. Attach the cart rear panel (Z) to the cart left side panel assembly (P) and the cart right side panel assembly (L) with the four M6x16 bolts (AA).
Hardware Used
AA
M6x16 Bolt
x 4
4
AA
P
Z
L
8
ASSEMBLY INSTRUCTIONS
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
5. Insert the hook on the bottom panel skirt
assembly (O) into the slot on the cart left side panel assembly (P) and the cart right side panel assembly (L) as shown. Attach the bottom panel skirt assembly (O) to the cart bottom shelf (A1), cart left side panel assembly (P) and the cart right side panel assembly (L) with four M6x16 bolts (AA).
Tighten ALL bolts from step 2 securely.
Hardware Used
AA
M6x16 Bolt
x 4
5
O
L
L
A1
A1
O
AA
AA
O
L
L
O
P
P
6. Attach the door handle (J) to the left door assembly (Q) and the right door assembly (K) with four M6x16 bolts (AA).
Hardware Used
AA
M6x16 Bolt
x 4
6
AA
K
AA
K
Q
Q
J
J
9
ASSEMBLY INSTRUCTIONS
DDCC
EE
EE
DDCC
EE
7. Insert the bottom hinge pin of the cart bottom
panel skirt (O) into the lower hole on the left door assembly (Q), then press the upper door
spring hinge pin into the hole on the cart left
side panel assembly (P) as shown.
Repeat with the right door assembly (K).
7
P
Q
K
L
O
8. Attach the hood handle (A) to the grill body assembly (C) with two M6 wing nuts (EE), two M6 spring washers (DD) and two M6 plain washers (CC).
Hardware Used
CC M6 Plain Washer x 2
DD M6 Spring Washer x 2
EE M6 Wingnut x 2
8
A
CC
DD
EE
C
10
ASSEMBLY INSTRUCTIONS
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
9. Remove pre-assembled wing nut and plain
washer from the temp gauge (B), then attach the temp gauge (B) to the grill body assembly (C). Secure the temp gauge (B) with wing nut
and plain washer removed earlier in this step.
9
B
C
10. Carefully place the grill body (C) onto cart left side panel assembly (P) and cart right side panel assembly (L). Adjust the grill body (C) so that the holes in the grill body (C) are
aligned with holes in the tabs of cart left side
panel assembly (P) and cart right side panel assembly (L).
Note: Make sure the natural gas hose is inside
the cart. Secure the grill body (C) with four M6X16 bolts (AA).
Hardware Used
AA
M6x16 Bolt
x 4
10
C
AA
L
11
ASSEMBLY INSTRUCTIONS
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
M6
Spring
Qty. 2
M6
Qty. 2
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
11. Pre-assemble two M6x16 bolts (AA) onto the cart right side panel assembly (L) and do not
tighten them. Make sure to leave a 5mm gap between the bolt and the panel. Hang the natural gas hose bracket onto the bolts and tighten the two bolts. Put the two-piece natural
gas hose holders (A2) on the hose. Attach the natural gas hose (A2) to the bottom shelf (A1) with two M4x12 bolts (BB). NOTE: Make sure
the natural gas hose exits through the hole in
the cart rear panel (Z).
Hardware Used
AA
BB
M6x16 Bolt
M4x12 Bolt
x 2
x 2
11
A1
A2
A2
AA
5mm
L
Z
A2
BB
12. Insert two M6x16 bolts (AA) in left side of grill body (C) as shown, leaving 5mm of threads
exposed. Align key hole in left side table
assembly (V) with the two bolts just inserted in the grill body (C), and insert two M6x16 bolts (AA) in the remaining holes in the grill body (C). Adjust left side table assembly (V) correctly,
then tighten all bolts.
Hardware Used
M6x16 Bolt
x 4
AA
12
V
5mm
C
AA
12
5mm
ASSEMBLY INSTRUCTIONS
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
M6
Spring
Qty. 2
M6
Qty. 2
M4x10
Bolt
Qty. 2
Bolt
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
AA
M6x16
Bolt x3
AA
Hardware Used
13. Attach the right side burner control panel (G) to the right side burner body assembly (E) with three M6x16 bolts (AA).
Hardware Used
AA
14. Insert two M6x16 bolts (AA) in right side of grill body (C) as shown, leaving 5mm of threads
exposed. Align key hole in right side table
assembly (E) with the two bolts just inserted in the grill body (C), and insert two M6x16 bolts (AA) in the remaining holes in the grill body (C). Adjust right side table assembly (E) correctly,
then tighten all bolts.
M6x16 Bolt
x 3
13
14
AA
AA
G
G
E
E
C
5mm
E
Hardware Used
AA
M6x16 Bolt
x 4
AA
13
ASSEMBLY INSTRUCTIONS
M6
Spring
Qty. 2
M6
Qty. 2
Washer
M6
Wingnut
Qty. 2
Washer
FF
Qty. 1
Wrench
F
F
GL1B
SC U
R
1/2PSI
Incorrect
F
F
GL1B
SC U
R
1/2PSI
GL1B
SC U
R
1/2PSI
Incorrect
Incorrect
F
F
GL1B
SC U
R
1/2PSI
GL1B
SC U
R
1/2PSI
Incorrect
Incorrect
F
15. Use two M4x12 bolts (BB) to assemble the
side burner valve and the side burner control
knob bezel (H) to the right side burner control panel (G).
Assemble the ignition wire to the side burner
electrode.
Hardware Used
BB
M4x12 Bolt
x 2
16. Disassemble two M4x10 bolts and two M4 washers that are pre-assembled on the side
burner (F) and use them to assemble the side burner (F) on the right side burner table assembly (E). Make sure the side burner orice
is placed into the gas inlet tube of side burner.
Place the side burner cooking grate (D) on the right side burner table assembly (E). Assemble
the ignition wire to the side burner electrode.
15
BB
16
G
H
F
E
1/2PSI
GL1B
SC U
R
Incorrect
1/2PSI
GL1B
SC U
R
Incorrect
1/2PSI
GL1B
SC U
R
Correct
WARNING: IT IS VERY IMPORTANT TO CHECK AND ENSURE THAT EACH AND EVERY BURNER IS FULLY ENGAGED WITH THE ADJACENT VALVE ORIFICE BEFORE COMPLETING STEP 16. FAILURE TO DO SO MAY RESULT IN FIRE OR EXPLOSION, POSSIBLY CAUSING SERIOUS INJURY OR DEATH. REFER TO MAINTENANCE
1/2PSI
GL1B
SC U
R
SECTION INSTRUCTIONS TO PROPERLY CHECK THE ENGAGEMENT.
F
2 washers
2 bolts previously disassembled
previously disassembled
D
E
14
ASSEMBLY INSTRUCTIONS
17. Put ve heat tents (S) in place over each
burner.
17
S
18. Put three cooking grates (T) and one warming rack (U) in place.
18
U
T
15
ASSEMBLY INSTRUCTIONS
19. Put the grease pan (W) and grease cup (X)
into place.
19
W
X
20. Assemble the six control knobs (I) to the
valve stems.
20
I
16
ASSEMBLY INSTRUCTIONS
Fully Assembled
Front View Rear View
CONNECTING THE GRILL TO THE NATURAL GAS SUPPLY
• The quick disconnect socket (R) and supply gas line must be installed by a qualied service
agency. The supply connection must be made in accordance with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, in the USA, of the Natural Gas and Propane Installation Code, CSA B149.1, in Canada.
• A properly sized manual shut-off valve must be installed between the frill and the gas supply piping.
• The grill and its individual shut-off valve must be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of 0.5 PSI (3.5 kPa).
• The grill must be isolated from the gas supply piping system by closing its individual manual shut-
off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 0.5 PSI (3.5 kPa).
• Always connect the exible gas supply hose to the gas supply before opening the manual shutoff
valve.
TO CONNECT:
1. Ensure that the natural gas shut-off valve is closed.
Retract Sleeve
2. Remove the protective rubber caps from the plug
and sleeve ends of the quick disconnect ttings. Check that the ttings are clean.
3. Retract the sleeve on the coupling as illustrated.
4. Insert the plug and release the sleeve as illustrated.
5. Push the plug into the sleeve until the sleeve snaps forward to lock the plug in the coupling.
6. Open the natural gas shut-off valve.
TO DISCONNECT:
1. Close natural gas supply at shut-off valve.
2. Push the sleeve back and gently pull out the plug.
3. Replace the protective rubber caps on the plug and
sleeve ends of the quick disconnect couplings.
17
R
Release Sleeve
ASSEMBLY INSTRUCTIONS
WARNING
In the connection process, make sure:
• The gas supply hose does not come in contact or remain in contact with the rebox.
CHECKING FOR LEAKS
After all connections are made, check all connections and ttings on the natural gas quick connector, gas hose and manifold for leaks with a water and soap solution.
To prevent re or explosion while testing for a leak:
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
• Do not use any source of ame while testing for leaks.
• Do not use the grill until any and all leaks are corrected.
• If you are unable to correct a leak, close the natural gas shut-off and call a gas appliance service agency.
PERFORM LEAK TEST
• Prepare leak test solution by combining 1 part liquid dish soap with 3 parts water. Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the ‘OFF’ position.
• Connect the gas hose to the gas supply.
• Open the gas shut-off valve.
• Spray leak test solution on all gas carrying connections and ttings. Presence of bubbles at areas
of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the gas supply valve immediately and repair or replace the defective part. Do not use the grill until all leaks are corrected.
CAUTION
Only use the hose assembly provided! If a replacement is necessary, please call our customer service center. Do not use replacement parts that are not intended for this grill.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE, DAMAGE AND/OR INJURY.
18
OPERATION INSTRUCTIONS
Lighting The Grill
Before rst use:
Remove all hangings or plastic straps, if present. Before you cook on your new gas grill, it is important to clean your grill with heat. To do this, operate the grill for approximately 15 minutes with the lid closed and the control knob in the highest position. This will clean the internal parts by burning off any residue and odor from the manufacturing process.
CAUTION
If the ame extinguishes accidentally during ignition or operation, immediately TURN OFF the natural gas shut-off valve and then TURN OFF the control knob.
WARNING
Do not lean over grill when lighting. Read instructions before lighting. Do not put pots on the sear side burner. Using pots on the sear side burner will result in high carbon monoxide levels.
1. Check that the control knobs are in the
2. Open natural gas supply at shut-off valve.
3. Open the lid during the lighting process.
4. Depress and turn the control knob counter-clockwise from the OFF position, past the ignite position, to the HIGH position. You may need to repeat this several times to ignite the burner.
If ignition does not occur in 5 seconds, turn the control knob(s) to the OFF position, wait 5 minutes, and repeat the lighting procedure.
If the burner still does not light, check that the natural gas shut-off valve is open and follow the match lighting instructions. Check the Troubleshooting Guide on page 24 for more information.
OFF position.
19
OPERATION INSTRUCTIONS
LIGHTING THE GRILL WITH A MATCH
1. Open the lid.
2. Insert a match in the end of the match holder that is installed on the inside of the cabinet door.
3. Light the match.
4. Immediately place the lit match through the spaces in the grill gates near the ports of the burner
between the heat tents as shown. Make sure the lit match is close to the burner ports.
5. Press in the control knob that operates the burner and rotate counter-clockwise to
position and burner should light immediately.
6. Repeat 2~5 steps to lighting the remaining burners.
7. Adjust burners to desired cooking settings.
High
CAUTION
Make sure all burners controls are off except for the burner being lit and the burners that have been lit.
WARNING
If ignition does not occur in 5 seconds, turn the control knob(s) to “ ” OFF position, wait 5 minutes, and repeat the lighting procedure.
Main Burner Match Lighting Side Burner Match Lighting
SHUTDOWN INSTRUCTIONS
1. Turn control knobs clockwise to the O OFF position.
2. Close natural gas shut-off valve.
3. Close lid.
Turn off natural gas shut-off valve when appliance is not in use.
20
CARE AND MAINTENANCE
Bad Flame
Good Flame
Cooking Grates
The best time to ‘burn-off’ the cooking grates is after every use (approx. 15 minutes). The grill is already hot from cooking thus requiring less fuel to obtain necessary temperature for ‘burn-off’.
To ‘burn off’ or heat clean your grill, turn the burners to highest position and run for 15 minutes with the lid closed. Then turn off the burners and use a wire brush to clean excess food residue from the grates.
The porcelain grates have an enamel nish (similar to glass) and should be handled with care
not to chip.
CAUTION
Ensure the grill is cool before cleaning and conducting maintenance and with the gas supply
turned off at the natural gas shut-off valve.
Recommended Cleaning Supplies
Mild liquid dish soap, warm water, nylon cleaning pad, wire brush
DO NOT use cleaners that contain acid, mineral spirits or any abrasive substance.
Outside Surfaces
It is recommended to use only mild dish soap and hot water to clean grill and grill parts. Rinse with warm water.
Inside Bottom Pan of Grill Body
To avoid are-ups, the bottom pan of the cooking box should be kept clean on a regular basis.
Remove residue using a brush, scraper and/or cleaning pad. Wash with mild dish soap and warm water. Rinse with warm water. Avoid water splashing into venturi tubes of burners.
Heat Tents
Clean residue with wire brush and wash with mild dish soap and warm water. Rinse with warm water.
Grease Cup
Empty the grease cup and clean with mild dish soap and warm water on a regular basis.
Checking The Flame
For maximum fuel efciency and cooking performance, ame
should be a blue-yellow color and be between 1- 2 inches high.
To check the ame, view the ame through the holes in both sides of the rebox.
Hole for viewing the ame
2”
Yellow
Light Blue
Blue
Yellow
Light Blue
Blue
21
CARE AND MAINTENANCE
Burner Assembly
Removing The Burner Assembly
Warming Rack
1. Make sure all control knobs are in the OFF position, gas supply valve is closed, and the gas hose is disconnected from the gas supply.
2. Open lid and remove warming rack, cooking grates, and heat tents.
3. Remove hinge pin as illustrated in Figure 1.
4. Slide main burners out of rebox.
5. Detach ignition wire from electrode in Figure 2.
Cooking Grates
Heat Tents
Figure 1
Figure 2
22
CARE AND MAINTENANCE
Cleaning the Burner Assembly
– Make sure the grill is cool
1. Ensure all burner ports are clear of clogs. Use of a pin or paper clip works well.
2. Ensure burner is free of any damage. If damage is found, replace with new burner.
3. Ensure the end of the burner and primary air screen are clear from insect nests, dirt or debris.
Re-installing the Burner
Ensure that gas valve orices are correctly positioned inside burner inlet (venturi). The use of a ashlight may be necessary to ensure the correct position. It is recommended to view the correct position through the rebox vent holes as illustrated below.
Reattach each burner with the hinge pin and reattach the ignition wire to electrode.
Incorrect Incorrect Correct
Bottom View
View the correct position
from the bottom of the rebox
WARNING
If the instructions above are not followed, a re or explosion may result, possibly causing serious bodily injury or death.
Other Care and Maintenance
It is recommended that inspection and service on this appliance be conducted annually by a qualied
service person.
It is recommended that you always check that the outdoor cooking appliance area is clear and free
from combustible material, gasoline and other ammable vapors and liquids before lighting.
It is recommended that you regularly check that the ow of combustion and ventilation air is not
obstructed.
It is recommended that you regularly check that the ventilation openings of the grill cabinet are free and clear from debris.
It is recommended that you regularly check and clean the burner/venturi tubes for insects and insect
nests. A clogged tube can lead to a re beneath the grill.
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TROUBLESHOOTING
If you have any questions regarding the product, please call customer service at 1-877-447-4768, 8:00 a.m. – 4:30 p.m., CST, Monday – Friday.
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The burner will not light using the ignitor procedure (weak or no spark being generated).
Low Heat. 1. Insufcient gas pressure to
Excessive Flare Ups.
1. The igniter electrode may be covered with grease or residue.
2. The igniter electrode may have a loose or disconnected wire.
3. Cracked or broken ignition electrode.
the unit.
1. Grease and/or residue build-up
on heat tents or in rebox.
2. Excessive dripping of fat or
marinade from food.
3. Cooking temperature too high.
1. Clean the ignitor electrode.
2. Check the connection and reconnect any loose or disconnected wires.
3. Replace ignition electrode (see Replacement Parts List).
1. Call a qualied service agency to check
the gas supply pressure and correct the pressure.
1. Clean the grill components.
2. Trim the fat from meat and use non-oil based marinades.
3. Lower temperature accordingly.
24
TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The burner will not light with a match
No gas ow or an obstructed gas ow
1. Match not reaching burners (when holding match with hand).
2. Gas supply shut off.
3. Poor connection between gas
hose plug tting and sleeve
coupling.
4. Burner inlet blocked.
1. Gas supply shut off.
2. Poor connection between gas
hose plug tting and sleeve
coupling.
1. Use match holder found in cabinet door.
2. Check that the natural gas supply shut-off valve is open.
3. Turn off the grill knobs, close the gas supply shut-off valve and check the connection between the plug and sleeve coupling. Disconnect and reconnect, if necessary.
4. Clean the burner inlet (venturi) and burner as described by the Care and Maintenance section in the manual.
1. Check that the natural gas supply shut-off valve is open.
2. Turn off the grill knobs, close the gas supply shut-off valve and check the connection between the plug and sleeve coupling. Disconnect and reconnect, if necessary.
3. Burner inlet blocked.
3. Clean the burner inlet (venturi) and burner as described by the Care and Maintenance section in the manual.
25
LIMITED WARRANTY
1-Year Limited Warranty
This natural gas grill is warranted for 1 year (5 years on the Stainless Steel burners) against broken
or damaged parts at the time of purchase. It is warranted to be free of defects. Paint is warranted to be free of defects except for rust, which may appear after repeated use.
This warranty does not cover damage or issues related to neglect, abuse, or modications to the
appliance. Repair labor is not covered.
All parts that meet the warranty requirements will be shipped at no charge via the discretion of the manufacturer (ground shipments, US Mail, or Parcel Post ONLY). Any special handling charges (i.e. Second Day, overnight, etc.) will be the responsibility of the consumer.
All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date. Do not return parts without rst obtaining a return authorization number from our
customer service. This service is available by calling toll free 1-877-447-4768, 8:00 a.m. – 4:30 p.m., CST, Monday – Friday.
NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages
or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not
apply to you. This warranty gives you specic legal rights and you may also have other legal rights
which may vary from state to state.
GHP Group Inc. 6440 W. Howard Street Niles, IL, USA 60714-3302
Item Name: 5 Burner Premier Natural Gas Grill with Side Burner Model #: DGP552SSN / DGP552SSN-D /DGP552CSN / DGP552CSN-D / DGP552GSN / DGP552GSN-D / DGP552MSN / DGP552MSN-D Main burner total rated BTU: 60,000 BTU/Hr Side burner rated BTU: 12,000 BTU/Hr
26
REPLACEMENT PARTS LIST
For replacement parts, call our customer service department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m., CST, Monday – Friday.
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PART DESCRIPTION PART #
1 Temp gauge assembly 70-01-786 2 Badge 70-10-540 3 Hood handle 70-02-444 4 Warming rack 70-01-789 5 Cooking grate 70-01-790 6 Heat tent 70-01-791 7 Main burner with clip (NG) 70-02-477 8 Main burner sparker 70-01-793 9 Left side table assembly 70-01-794
10 Towel handle 70-01-795
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