Dyna-Glo DGN576SNC-D User Manual

DUAL CHAMBER

CHARCOAL GRILL

MODEL #DGN576SNC/

#DGN576SNC-D

Français p. 20

Español p. 39

ATTACH YOUR RECEIPT HERE

Serial Number

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m. CST, Monday – Friday, or email customerservice@ghpgroupinc.com.

70-10-022

Purchase Date

Rev. 7/12/19

TABLE OF CONTENTS

Safety Information

Package Contents

............................................................................................................... 2

............................................................................................................... 4

Hardware Contents.............................................................................................................. 5

Preparation

.......................................................................................................................... 5

Assembly Instructions.......................................................................................................... 6

Operating Instructions

Care and Maintenance

Warranty

............................................................................................................................ 17

Replacement Parts List

....................................................................................................... 15

...................................................................................................... 17

..................................................................................................... 18

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at: 1-877-447-4768, 8:00 a.m. – 4:30 p.m. CST, Monday – Friday.

CAUTION

• THIS UNIT IS HEAVY. TWO PEOPLE REQUIRED FOR SAFE ASSEMBLY. Some parts may contain sharp edges. Wear protective gloves if necessary. Read and follow all safety statements, warnings, assembly instructions, and use and care instructions before attempting to assemble and use.

WARNING

• Keep a re extinguisher near this product at all times.

• This grill is for outdoor use only in well-ventilated areas.

• The use of alcohol, prescription or non-prescription drugs may impair the user’s ability to properly assemble and safely operate this appliance.

SAFETY INFORMATION

• Use caution when lifting and moving the unit to avoid back strain or back injury. Do not move the unit while it is in use.

• DO NOT operate the unit near or under ammable or combustible materials such as decks, porches or carports. A minimum clearance of 36 in. (91.4 cm) is recommended. DO NOT operate the unit under overhead construction.

• A minimum clearance to combustible construction is 36 in. (91.4 cm) from sides and back.

• DO NOT use this appliance as a heater.

• Operate the unit on a stable, level, non-ammable surface such as asphalt, concrete or solid

ground. DO NOT operate the unit on ammable material such as carpet or wood deck.

• Use caution when assembling and operating this unit to avoid cuts and scrapes from edges.

• DO NOT use this product in a manner other than its intended purpose. It is NOT intended for commercial use. It is not intended to be installed or used in or on a recreational vehicle and/or boats.

• DO NOT store this unit near gasoline or other combustible liquids or where other combustible vapors may be present.

• DO NOT store or operate this product in an area accessible to children or pets. Store this unit in a dry protected location.

• DO NOT leave the unit unattended while in use.

• DO NOT leave hot ashes unattended until the grill cools completely.

• DO NOT move the unit while in use or while ashes are still hot. Allow the unit to cool completely before moving or storing.

• NEVER use gasoline or other highly volatile uids as a starter.

• Always cook your food on the grate after the ame is burned out.

• Dispose of cold ashes by wrapping them in heavy-duty aluminum foil and placing in a noncombustible container. Make sure that there are no other combustible materials in or near the container.

• If you must dispose of ashes in less time than it takes for the ashes to completely cool down, then

remove the ashes from the unit, using heat-resistant gloves along with long metal tongs or replace

shovel. Place the coals in aluminum foil and soak them completely with water before disposing of them in a noncombustible container.

• Allow the unit to cool completely before conducting any routine cleaning or maintenance.

CALIFORNIA PROPOSITION 65

WARNING

This product and the fuels used to operate this product (charcoal or wood), and the

products of combustion of such fuels, can expose you to chemicals including carbon black, which is known to the State of California to cause cancer, and carbon monoxide, which is

known to the State of California to cause birth defects or other reproductive harm.

For more information go to www.p65Warnings.ca.gov

PACKAGE CONTENTS

PART DESCRIPTION QUANTITY

A Side Shelf 2

B Lid and Firebox Assembly 1

C Lid Handle Assembly 1 D Smoke Stack Assembly 1 E Charcoal Access Door-Left 1 F Crank Handle 2 G Damper Handle-Right 1 H Damper 2 I Side Shelf Support-Right 2 Rear/Left Front J Ash Tray 1 K Ash Tray Handle 1 L Cart Brace 2 M Right Leg Assembly 1 N Caster 2

PART DESCRIPTION QUANTITY

O Storage Basket 1

P Axle 1

Q Wheel 2 R Left Leg Assembly 1 S Charcoal Access Door-Right 1 T Grate 4 U

Warming Rack

1 V Damper Handle-Left 1 W Side Shelf Support-Left 2 Rear/Right Front X Charcoal Tray 2 Y Divider Panel 1 Z Temperature Gauge 1 A1 Temperature Gauge Nut Bezel 1

HARDWARE CONTENTS (shown actual size)

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble the product.

Estimated Assembly Time: 50 minutes with two people

Tools Required for Assembly (not included): Phillips screwdriver, adjustable wrench.

ASSEMBLY INSTRUCTIONS

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Qty. 3

Qty. 8

M6x30 Bolt

Qty. 2

Wrench

Qty. 1

M8 Nut

Qty. 2

Wrench

Qty. 1

Qty. 27

M6x20 Bolt

Qty. 14

M5 Shoulder

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

GG HH II

Wrench

Qty. 1

Qty. 7

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

Wrench

Qty. 1

1. Insert axle (P) into left leg assembly (R). Attach one wheel (Q) to each side of axle (P) using one wheel axle sleeve (GG), one M8 washer (DD),

and one M8 nut (EE).

Hardware Used

Wheel axle

x 2

sleeve

2. Attach two casters (N) to right leg assembly (M)

M8 Washer

M8 Nut

x 2

and secure with wrench (KK).

Hardware Used

Wrench (not to scale)

x 1

3. Attach two cart braces (L) to left leg assembly (R)

using two M6x12 bolts (AA) on each side.

Hardware Used

M6x12 Bolt

x 4

ASSEMBLY INSTRUCTIONS

Qty. 27

M6x20 Bolt

Qty. 14

M5 Shoulder

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

GG HH II

Wrench

Qty. 1

Qty. 7

4. Attach two cart braces (L) to right leg assembly (M)

using two M6x12 bolts (AA) on each side.

Hardware Used

M6x12 Bolt

x 4

5. Attach storage basket (O) to cart braces (L).

NOTE: Make sure four hooks on storage

basket (O) are fully inserted into holes on cart braces (L).

6. With the help of a second person, set lid and rebox assembly (B) on top of left leg assembly (R) and right leg assembly (M).

ASSEMBLY INSTRUCTIONS

Qty. 14

M5 Shoulder

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

GG HH II

Wrench

Qty. 1

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

Wrench

Qty. 1

Qty. 7

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

Wrench

Qty. 1

Qty. 8

Qty. 2

Wrench

Qty. 1

7. Secure lid and rebox assembly (B) on top of

left leg assembly (R) and right leg assembly (M)

using six M6x20 bolts (BB).

Hardware Used

8. Attach damper (H) to inside of lid and rebox

assembly (B) using four M5 shoulder bolts (CC) and four M5 lock nuts (II). Repeat for remaining damper (H).

NOTE: For clarity, illustration is shown with front

of lid and rebox assembly (B) removed.

M6x20 Bolt

x 6

Hardware Used

9. Insert damper handle – right (G) into the two holes on right side damper (H). Secure with two cotter pins (FF). Repeat for damper handle – left (V).

Hardware Used

M5 Shoulder Bolt

M5 Lock Nut

Cotter Pin

x 8

x 4

ASSEMBLY INSTRUCTIONS

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

Wrench

Qty. 1

Qty. 7

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

Wrench

Qty. 1

Qty. 27

M6x20 Bolt

Qty. 14

M5 Shoulder

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

GG HH II

Wrench

Qty. 1

Qty. 7

Qty. 14

M5 Shoulder

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

GG HH II

Wrench

Qty. 1

10. With shelf upside down, attach side shelf support – left rear/right front (W) and side shelf support – left front/right rear (I) to side shelf

(A) using four M6x12 bolts (AA) on each side.

Repeat for remaining shelf (A).

Hardware Used

11. Attach left charcoal access door (E) to lid and

rebox assembly (B). Insert two hinge bolts

(HH) into hinges on charcoal access door (E) and secure with two cotter pins (FF).

Repeat for right charcoal access door (S).

M6x12 Bolt

x 8

Hardware Used

12. Attach right side shelf (A) to lid and rebox

NOTE: First secure two upper M6x20 bolts (BB),

Hardware Used

Hinge Bolt

Cotter Pin

assembly (B) using four M6x20 bolts (BB).

Repeat on left side with remaining side shelf (A).

then lower M6x20 bolts (BB).

x 4

M6x20 Bolt

x 8

ASSEMBLY INSTRUCTIONS

Qty. 27

M6x20 Bolt

Qty. 14

M5 Shoulder

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

GG HH II

Wrench

Qty. 1

Qty. 7

Qty. 27

M6x20 Bolt

Qty. 14

M5 Shoulder

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

GG HH II

Wrench

Qty. 1

Qty. 7

13. Attach ash tray handle (K) to ash tray (J) using

two M6x12 bolts (AA).

Hardware Used

14. Insert ash tray (J) into lid and rebox

assembly (B).

M6x12 Bolt

x 2

15. Attach smoke stack assembly (D) to lid and

rebox assembly (B) using three M6x12 bolts

(AA).

NOTE: Make sure the smoke stack damper

adjustment handle faces the front of the grill.

Hardware Used

M6x12 Bolt

x 3

ASSEMBLY INSTRUCTIONS

Qty. 27

M6x20 Bolt

Qty. 14

M5 Shoulder

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

GG HH II

Wrench

Qty. 1

Qty. 7

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

Wrench

Qty. 1

Qty. 7

16. Attach temperature gauge (Z) and temperature

gauge nut bezel (A1) to lid and rebox assembly

(B) using pre-assembled nut .

17. Attach lid handle assembly (C) to lid and rebox

assembly (B) using two M6x12 bolts (AA).

Hardware Used

18. Thread crank handle (F) into lid and rebox

assembly (B). Secure with one cotter pin (FF). Repeat for remaining crank handle (F).

Hardware Used

M6x12 Bolt

Cotter Pin

x 2

ASSEMBLY INSTRUCTIONS

Qty. 27

M6x20 Bolt

Qty. 14

M5 Shoulder

Bolt

Qty. 8

M8 Washer

Qty. 2

M8 Nut

Qty. 2

Wheel Axle

Sleeve

Qty. 2

Hinge Bolt

Qty. 2

M6 Lock Nut

Qty. 3

M5 Lock Nut

Qty. 8

M6x30 Bolt

Qty. 2

GG HH II

Wrench

Qty. 1

Qty. 7

19. Attach two charcoal trays (X) to inside of lid and

rebox assembly (B) using four M6x12 bolts (AA)

each.

Hardware Used

20. Insert the divider panel (Y) into the inside of the

lid and rebox assembly (B).

M6x12 Bolt

x 8

21. Place four grates (T) on lid and rebox

assembly (B).

ASSEMBLY INSTRUCTIONS

Qty. 2

Wrench

Qty. 1

22. Attach one M6x30 bolt (JJ) on each side of lid

and rebox assembly (B). DO NOT fully tighten.

Hardware Used

23. Insert one end of warming rack (U) onto M6x30

bolt (JJ) and into the hole on lid and rebox

assembly (B). Repeat for other side.

M6x30 Bolt

x 2

24. Fully tighten M6x30 bolts (JJ) on each side of lid

and rebox assembly (B).

OPERATING INSTRUCTIONS

Removing divider panel from grill

1.Remove four grates (T) in lid and rebox

assembly (B).

2. Remove warming rack supports (U), from

the rebox, by pressing both bars in

towards the center of the grill. Swing the warming rack (U) up, to make clearance for the divider panel (Y).

3.Remove divider panel (Y) from rebox

assembly (B). Return grates and warming rack to their original positions.

NOTE: When placing the divider panel into the

rebox assembly (B), please make sure the bottom of the divider ts between the support

brackets located on the front and back sides of

the rebox.

OPERATING INSTRUCTIONS

DANGER

• CARBON MONOXIDE HAZARD. Burning charcoal inside can kill you. It gives off carbon monoxide,

which has no odor. NEVER burn charcoal inside homes, vehicles or tents.

This grill has an adjustable charcoal tray. By turning the crank handle, the charcoal tray can be raised or lowered to desired height. This allows for different heat settings depending on the food you are cooking and the temperature at which you want to cook. It also allows easy cleaning of the interior of

the rebox after the unit has cooled down completely. It is not recommended to raise a fully loaded

charcoal tray higher than the middle height setting.

NOTE: The grate is coated with porcelain which is a fragile coating. Handle with care to avoid damage. DO NOT cool the grate in cold water while it is still hot or the coating may crack. Let the grate cool off by itself.

Charcoal Lighting Instructions

• Open grill top.

• Remove cooking grates.

• Adjust the preffered charcoal tray(s) to the center position, and place one even row of charcoal

briquettes in the tray.

• Make sure that charcoal does not go above the top of the tray.

• Light briquettes.

• Move charcoal tray(s) to the bottom position.

• With the top open, allow the briquettes to fully ignite (to the point where there is no further ame).

• Once the briquettes are lit, put the grates back in the grill using heat resistant gloves.

• Adjust charcoal tray as required to achieve the proper temperature.

Adjusting Temperature

• For maximum heat/temperature, open both side air vents located on the side of the main body as

required. To reduce the heat/temperature, close the air vents on the side of the main body.

NOTE: The temperature should not go above 500ºF(260°C). If the temperature goes above 500ºF (260°C), you should open the lid and allow the briquettes to cool. The proper cooking temperature

should not exceed 500ºF (260°C).

Seasoning Unit

1. Before your rst cooking you should season the unit to enhance the cooking and to provide better

overall durability. Failure to properly follow these steps may damage the nish and/or impart metallic avors to foods.

2. Remove all retail hangtags that are on the unit, making sure NOT to remove safety markings from

the unit.

3. Place one even row of charcoal briquettes in both charcoal trays. Make sure that charcoal does not

go above the top of the trays.

4. Coat interior surfaces with vegetable cooking oil.

5. Light briquettes and set charcoal tray at medium height by cranking the crank handle.

6. Sustain burn for about two hours with lid closed and all dampers to 1/4 of the way open. Allow the

unit to cool down properly.

7. Once this is completed, the unit is ready for use.

OPERATING INSTRUCTIONS

Rust can appear on the inside of your grill. Maintaining a light coating of vegetable oil on interior

surfaces will aid in the protection of your grill. Exterior surfaces of the grill may need occasional touch

up. We recommend the use of commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OF THE UNIT!

Operating The Front Door, Dampers, And Smoke Stack

WARNING: These metal parts could be very hot while grilling. Always operate these parts while

wearing a heat-resistant glove.

• To open the door, lift the door slighty and pull.

• To close the door, lift the door slightly and push the door to the door frame catch.

• To adjust the side dampers, pull or push damper handle until desired air ow is achieved.

• To adjust the smoke stack, move the smoke stack adjustment handle away from the smoke stack

and raise or lower the adjustment handle until the desired air ow is achieved.

Grilling

Charcoal is recommended, however wood or a combination of both may be used as the fuel source

for grilling if the fuel source is placed and ignited on the charcoal pan. Do not build too large a re. We recommend starting a re with no more than 2 lbs of charcoal per tray (approximately 30 briquettes per tray) and adding more as needed during cooking. After allowing the re to burn down, place the

cooking grates in the unit. Failure to read and follow instructions for lighting charcoal may result in serious personal injury and or property damage.

WARNING

• Most surfaces on this unit are hot when in use. Use extreme caution. Keep others away from unit.

• Always wear protective clothing to prevent injury.

• Keep children and pets away.

• DO NOT move this unit during operation.

• Never substitute gasoline, kerosene or alcohol for charcoal starter. In some states, the use of

charcoal starter is prohibited by law. In this case, parafn-based starter cubes can be substituted for charcoal starter. Never use charcoal starter uid with an electric starter.

CARE AND MAINTENANCE

Grill Maintenance

Frequency of cleaning is determined by how often the grill is used. Make sure coals are completely

extinguished and the grates are cooled down before cleaning inside of the unit. T

o remove the stains

on the lid and front panel caused by fumigation while grilling, use of a cleaning pad is recommended. Wipe out the interior of unit with a cloth or paper towel. Clean the grates with warm water and pat dry. The coating is fragile. Do not knock, hit or drop the grates.

WARRANTY

1-Year Limited Warranty

This charcoal grill is warranted for 1 year against broken or damaged parts at the time of purchase. It

is warranted to be free of defects. Paint is warranted to be free of defects except for rust, which may

appear after repeated use.

This warranty does not cover damage or issues related to neglect, abuse, or modications to the

appliance. Repair labor is not covered.

All parts that meet the warranty requirements will be shipped at no charge via the discretion of GHP Group, Inc (ground shipments, US Mail, or Parcel Post ONLY). Any special handling charges (i.e. Second Day, overnight, etc.) will be the responsibility of the consumer.

All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date. This service is available by calling toll free 1-877-447-4768, 8:00 a.m. – 4:30 p.m. CST, Monday – Friday.

NOTICE: Some states do not allow the exclusion or limitations of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specic legal rights and you may also have other legal rights

which may vary from state to state.

Manufactured by: GHP Group Inc. 6440 W. Howard St. Niles, IL, USA 60714-3302

Item Name: Dual Chamber Charcoal Grill Model #: DGN576SNC/DGN576SNC-D

REPLACEMENT PARTS LIST

For replacement parts, call our customer s

ervice department at 1-877-447-4768, 8:00 a.m. – 4:30 p.m.

CST, Monday – Friday.

PART DESCRIPTION PART #

n/a n/a

10 11 12

13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Hardware pack Owner’s/instruction manual Smoke stack-stainless steel

Lid assembly–WITHOUT handle, temperature gauge, temperature bezel,

smoke stack, badge DynaGlo badge

Temperature gauge – with nut

Lid bumper

Lid pin with cotter pin

Lid handle with hardware

Warming rack with supports

Cooking grate – 1 piece

Charcoal tray (left or right) Charcoal tray adjustment arm assembly (left or right)

Firebox bottom assembly ONLY, WITHOUT – side damper, charcoal pan/tray, arm

assembly to charcoal pan/tray, crank arm assembly, front access door, and bottle opener Threaded mount for charcoal tray adjustment crank Charcoal tray adjustment crank handle bezel-with screws (left or right) Charcoal tray adjustment crank only (left or right) Charcoal tray adjustment crank handle or side damper adjustment crank handle (same) Side shelf Side damper adjustment plate – left or right Side shelf support-left front or right rear (same) Side shelf support-left rear or right front (same) Bottle opener Charcoal access door frame only – left Charcoal access door insert with hardware – left Charcoal access door hinge pin with cotter pin Side damper adjustment bar – left (without wire grip) Side damper adjustment bar-right (without wire grip) Ash pan without handle Ash pan handle with hardware Left leg assembly Right leg assembly Upper lid hinge Lower lid hinge

Axle rod for wheels

Wheel

Sleeve for wheel axle

Caster (includes wrench) Bottom brace-front or rear (same) Storage basket Charcoal access door latch

Charcoal access door hinge for rebox – with hardware

404-03025-00

70-10-022

404-01002-05

404-03003-03

213-02002

213-02005 403-01002-07 404-03002-03 403-01002-02 403-03007-00 403-03006-00 404-03003-02 403-03003-04

414-03003-01 404-02003-10 403-03003-05 403-02003-02 403-02003-05 414-03004-01 403-02003-08 403-01004-01 403-01004-02 403-01003-05 404-03014-02 404-03015-01 401-01013-03 404-02003-06 404-02003-07 403-03005-01 403-01005-02 403-03001-01 403-03001-02 404-03002-04 404-03002-02 403-01018-00 403-01019-00 403-01021-00 403-01014-02 403-03016-00 403-01015-00 403-03017-00 404-03016-00

+ 39 hidden pages