Dyna-glo Dgf510ssp-d Owner's Manual

GAS GRILL WITH
SEAR SIDE BURNER
.
Model #DGF510SSP/DGF510SSP-D
Français p. 33
Français p.
Español p. 63
Español p.
XX
XX
ANS Z21.58b- 2012
CSA 1.6b- 2012
Outdoor Cooking
Gas Appliances
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer, call our customer
service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday or e-mail us at customerservice@ghpgroupinc.com.
70-10-121 Rev. 11/4/14
1
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 19
Care and Maintenance ................................................................................................................. 24
Troubleshooting ........................................................................................................................... 27
Warranty ...................................................................................................................................... 29
Replacement Parts List .............................................................................................................. 30
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
WARNING:DANGER:
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the appliance and immediately call your
local re department.
1. Do not store or use gasoline or other
ammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP (liquid propane) cylinder not
connected for use shall not be stored in the vicinity of this or any other appliance.
3. This grill is for outdoor use only and shall not be used in a building, garage, under overhangs or any other enclosed area.
4. Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
2
SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at:
1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
DANGER
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other ammable vapors and liquids.
CALIFORNIA PROPOSITION 65
Fuels used in gas or oil red appliances and the products of combustion of such fuels contain
chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
CAUTION
• Never use charcoal or lighter uid with the grill.
• Do not use gasoline, kerosene or alcohol for lighting.
• The LP gas cylinder used with this appliance must be:
(a) Constructed and marked in accordance with the Specications for LP-Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commision, as applicable; and
(b) Provided with a listed overlling prevention device. (c) Provided with a cylinder connection device compatible with the connector for outdoor
cooking appliances. This grill is not intended to be used in or installed on recreational vehicles and/or boats.
• Never keep a lled container in a hot car or car trunk. Heat will cause the gas pressure to
increase, which may open the relief valve and allow gas to escape.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn you severely.
3
SAFETY INFORMATION
WARNING
• Do not place the grill under overhead combustible construction or awnings. Minimum clearance from sides and back of unit to combustible construction,
36 inches (914.4mm) from sides and
back.
NOTE: The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
CAUTION
914.4mm
36in
36in
914.4mm
• Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
• This grill is for use with propane gas only (propane cylinder not included).
• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer, motor home or house.
• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked when not moving the grill.
• Do not use the grill unless it is completely assembled and all parts are securely fastened and tightened.
• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all
times.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).
• Do not alter this grill in any manner.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to operating the appliance. The replacement hose
assembly will be that which is specied by the manufacturer.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the
grill before each use. Do not obstruct the ow of gas or ventilation air.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to properly assemble or safely operate the grill.
• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
• Do not place this grill on any type of tabletop surface. The grill should be placed on a at and
level surface.
• Do not use the grill in high winds.
4
PACKAGE CONTENTS
G
H
I
N
J
Q
P
R
B
F
D
S
T
U
A
C
E
K
L
M
O
A1
V
W
PART DESCRIPTION QUANTITY
A Lid Handle Assembly 1 B Temperature Gauge 1 C Grill Body 1 D Control Knob 6 E Grease Pan 1 F Grease Cup 1 G Warming Rack 1 H Cooking Grate 3 I Heat Tent 5 J Left Side Table Assembly 1 K Side Burner Cooking Grate 1 L Right Side Burner Table Assembly 1 M Side Burner Control Knob Bezel 1
N AA Battery (1.5V) 1
Z
X
Y
B1
PART DESCRIPTION QUANTITY
O Side Burner Grease Pan 1 P Cart Left Side Panel Assembly 1 Q Door Handle 2 R Left Door Assembly 1 S Upper Front Door Brace 1 T Cart Rear Panel 1 U V
Bottom Shelf Locking Swivel Caster
1
2 W Non-Locking Swivel Caster 2 X Magnet 1 Y Lower Front Cart Frame 1 Z Right Door Assembly 1 A1 Cart Right Side Panel Assembly 1 B1 Match Holder 1
5
HARDWARE CONTENTS (shown actual size)
AA
M6x16
Screw
Qty. 30
BB
M6
Spring
Washer
Qty. 16
HH
M10-M6
Wrench
Qty. 1
CC
M6
Plain
Washer
Qty. 16
DD
M4x10
Screw
Qty. 8
EE
M4
Plain
Washer
Qty. 4
FF
Door Upper Hinge
Qty. 2
GG
M6
Wing
Nut
Qty. 2
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list on previous page and hardware contents above. If any part is missing or damaged, do not attempt to assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 50 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle
CAUTION
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and use and care instructions before attempting to assemble and use.
6
ASSEMBLY INSTRUCTIONS
1. Attach Lower front cart frame (Y) to Bottom shelf (U) with 2 M6x16 screws (AA), and loosen the tank screw on the Bottom shelf (U), keep about 5mm clearance with ange in the
tank nesting hole as shown.
Hardware Used
AA
M6x16 Screw
x 2
1
Y
U
AA
5mm
2. Attach Cart left side panel assembly (P) and Cart right side panel assembly (A1) to Lower front cart frame (Y) and Bottom shelf (U) with 6 M6x16 screws (AA), Spring washers (BB), and Plain washers (CC).
Hardware Used
AA
BB
CC
M6x16 Screw
M6 Spring Washer
M6 Plain Washer
x 6
x 6
x 6
2
Y
AA
P
U
BB
CC
A1
7
ASSEMBLY INSTRUCTIONS
3. Attach 2 Locking swivel casters (V) and 2 Non-locking swivel casters (W) to Cart left side panel assembly (P) and Cart right side panel assembly (A1) with M6-M10 wrench (HH).
Hardware Used
HH
M6-M10 Wrench
x 1
3
W
V
A1
P
4. Attach Cart rear panel (T) to Cart left side panel assembly (P) and Cart right side panel assembly (A1) with 4 M6x16 screws (AA), Spring washers (BB), and Plain washers (CC).
Hardware Used
AA
BB
CC
M6x16 Screw
M6 Spring Washer
M6 Plain Washer
x 4
x 4
x 4
4
BB
AA
T
P
CC
A1
8
ASSEMBLY INSTRUCTIONS
5. Attach Upper front door brace (S) to Cart left side panel assembly (P) and Cart right side panel assembly (A1) with 4 M6x16 screws (AA), Spring washers (BB), and Plain washers (CC).
Hardware Used
AA
BB
CC
M6x16 Screw
M6 Spring Washer
M6 Plain Washer
x 4
x 4
x 4
5
A1
AA
S
BB
CC
P
6. Attach Magnet (X) to Bottom shelf (U) with 2 M4x10 screws (DD).
Hardware Used
DD
M4x10 Screw
x 2
6
DD
X
U
9
ASSEMBLY INSTRUCTIONS
7. Attach Door handle (Q) to Left door assembly (R) and Right door assembly (Z), then attach Match holder (B1) to Right door assembly (Z) with 4 M4X10 screws (DD) and M4 Plain washers (EE).
Hardware Used
DD
EE
M4x10 Screw
M4 Plain Washer
x 4
x 4
7
EE
DD
Q
B1
Z
R
8. Insert the bottom axis in the Left door assembly
(R) into the hole on the Lower front cart frame (Y), and insert the Door upper hinge pin (FF)
into the holes of the Lower front cart frame and the hole in the upper Left door assembly
(R) as shown. Repeat with Right door assembly (Z).
Hardware Used
FF
Door Upper
Hinge Pin
x 2
8
R
FF
S
Y
Z
10
ASSEMBLY INSTRUCTIONS
9. Attach Lid handle assembly (A) to Grill body (C), 2 M6 wing nuts (GG), Spring washers (BB), and Plain washers (CC).
Hardware Used
GG
BB
CC
M6 Wing Nut
M6 Spring Washer
M6 Plain Washer
x 2
x 2
x 2
9
A
CC
BB
GG
C
10. First, remove pre-assembled Wing nut and
Plain washer from Temperature gauge (B), then attach Temperature gauge (B) to Grill body (C). Secure Temperature gauge (B) with Wing nut
and Plain washer removed earlier in this step.
10
B
C
11
ASSEMBLY INSTRUCTIONS
11. Carefully place the Grill body (C) onto Cart left side panel assembly (P) and Cart right side panel assembly (A1). Adjust the Grill body (C) so that the holes in the Grill body (C) are
aligned with holes in the tabs of Cart left side
panel assembly (P) and Cart right side panel assembly (A1).
Note: Make sure the gas hose/regulator assembly is outside the cart. Secure the Grill
body (C) with 4 M6X16 screws (AA).
Hardware Used
AA
M6x16 Screw
x 4
12. Insert 2 M6x16 screws (AA) in left side of Grill body (C) as shown, leaving 5mm of threads
exposed. Align key hole in Left side table
assembly (J) with the 2 screws just inserted in the Grill body (C), and insert 3 M6x16 screws (AA) in the remaining holes in the Grill body (C). Adjust Left side table assembly (J)
correctly, then tighten all screws.
11
C
AA
P
A1
12
C
5mm
Hardware Used
AA
M6x16 Screw
J
AA
x 5
AA
12
ASSEMBLY INSTRUCTIONS
13. Insert 2 M6x16 screws (AA) in right side of Grill body (C) as shown, leaving 5mm of threads
exposed. Align key hole in Right side table
assembly (L) with the 2 screws just inserted in the Grill body (C), and insert 3 M6x16 screws (AA) in the remaining holes in the Grill body (C). Adjust Right side table assembly (L)
correctly, then tighten all screws.
Hardware Used
AA
M6x16 Screw
x 5
13
L
C
5mm
AA
AA
13
ASSEMBLY INSTRUCTIONS
14. First, remove the side burner and keep the 2 screws that were removed. Secure side burner valve assembly and Side burner control knob
bezel (M) to Right side burner table assembly (L) with 2 M4X10 screws (DD), then install the
side burner to Right side burner table assembly
(L) with the 2 screws removed previously. Make sure the side burner orice is placed into the
gas inlet tube of side burner. Install the ignition wire to side burner electrode, place the Side
burner cooking grate (K) on the Right side burner table assembly (L).
Hardware Used
DD
M4x10 Screw
x 2
14
Side
Burner
M
DD
Wrong
Wrong
Correct
WARNING: IT IS VERY IMPORTANT TO CHECK AND ENSURE THAT EACH AND EVERY BURNER IS FULLY ENGAGED WITH THE ADJACENT VALVE ORIFICE BEFORE COMPLETING STEP 15. FAILURE TO DO SO MAY RESULT IN FIRE OR EXPLOSION, POSSIBLY CAUSING SERIOUS INJURY OR DEATH. REFER TO MAINTENANCE SECTION INSTRUCTIONS TO PROPERLY CHECK THE ENGAGEMENT.
K
Side
Burner
Ignition
Wire
14
ASSEMBLY INSTRUCTIONS
15. Slide Control knob (D) over valve stem.
Remove the ignitor cap, insert AA battery
(1.5V) (N) into the ignitor body with positive ‘+’
end facing out, replace the ignitor cap.
15
D
N
16. Open the lid, place 5 Heat tents (I) on the inside of the Grill body (C)
16
C
I
15
ASSEMBLY INSTRUCTIONS
17. Place 3 Cooking grates (H) into Grill body (C) as illustrated in the gure. Secure Warming rack (G) into Grill body (C).
NOTE: Insert the Warming rack (G) into the
four holes located on both sides of Grill
body (C).
17
C
H
G
18. Insert Grease pan (E) into position by sliding it in the Grill Body (C) from the rear as shown, along the rails located just below the underside of the Grill body (C), and insert the Grease cup (F) into position by sliding it onto the rails on the bottom of Grease pan (E). Then insert Side burner grease pan (O) into position by
sliding it onto the rails on the bottom of side
burner rebox.
18
C
E
O
F
16
ASSEMBLY INSTRUCTIONS
19. Open the left door assembly (R) and right door assembly (Z),insert hose/regulator
assembly into the cart assembly through the clearance above cart Right side panel
assembly (A1). Place gas cylinder (sold separately) into the nesting hole located in the Bottom shelf (U). Rotate the gas
cylinder until the hose/regulator coupling aligns with the threaded valve of the cylinder. Hand­ tighten the hose/regulator coupling to the threaded valve of the LP gas cylinder.
Tighten the tank screw clockwise in the rear of cart until the cylinder is secured in place inside the nesting hole of the Bottom
shelf (U).
Fully Assembled
19
A1
R
U
Z
Front View
Tank
Screw
LP Gas
Cylinder
Tank
Screw
Rear View
17
OPERATION INSTRUCTIONS
CHECKING FOR LEAKS
After all connections are made, check all connections and ttings on the LP gas tank valve, gas hose
and regulator for leaks with a water and soap solution.
To prevent re or explosion while testing for a leak:
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
• Do not use any source of ame while testing for leaks.
• Do not use the grill until any and all leaks are corrected.
• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service dealer.
PERFORM LEAK TEST
• Prepare leak test solution by 50/50 ratio of liquid dish soap and water. Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the
• Connect the gas hose to the gas supply.
• Open the LP gas tank valve.
• Spray leak test solution on all gas carrying connections and ttings. Presence of bubbles at areas
of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the gas supply valve immediately and repair or replace the defective part. Do not use the grill until all leaks are corrected.
O OFF position.
CAUTION
Only use the regulator and hose assembly provided! If a replacement is necessary, please call
our customer service center. Do not use replacement parts that are not intended for this grill.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE, DAMAGE AND/OR INJURY.
18
OPERATION INSTRUCTIONS
CONNECTING GAS CYLINDER
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
Specications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and provided with a listed overlling prevention device.
Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches) equipped with a cylinder connection device compatible with the connection for outdoor cooking appli-
ances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped or handled roughly!
If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors is permissible ONLY if the cylinder is disconnected and removed from the appliance. Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and
hand-tighten rmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from
the regulator valve when the grill is not in use.
DO NOT obstruct the ow of combustion air and ventilation air to the grill. The propane cylinder must be arranged for vapor withdrawal and equipped with a listed overlling prevention device. Please use
the proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright for the cylinder to have vapor withdrawal only.
CAUTION
a. Do not store a spare LP-gas cylinder under or near this appliance.
b. Never ll the cylinder beyond 80 percent full. c. If the information in (a) and (b) is not followed exactly, a re causing death or serious
injury may occur.
19
OPERATION INSTRUCTIONS
NOTE: Other cylinders may be acceptable for use with this appliance provided they are compatible
with the appliance nesting hole and retention means. Refer to Step 19 of the Assembly Instructions for correct cylinder to cylinder holder connection.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE, DAMAGE AND/OR INJURY.
CONNECTING THE LP TANK
1. The knob on the LP tank must be closed. Make sure that the knob is turned clockwise to a full stop. The cylinder supply system must be arranged for vapor withdrawal.
2. Check that the control knob on the control unit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut.
4. Hold the regulator in one hand and insert the nipple into the valve outlet. Be sure the nipple is centered in the valve outlet. The coupling nut connects to the large outside threads on the valve outlet. Use care – do not cross thread the connection.
5. Hand-tighten the coupling nut clockwise until it comes to a full stop. Firmly tighten by hand only. Do not use tools. To Disconnect: Fully close the tank valve by turning clockwise. Turn the coupling nut counterclockwise until the regulator assembly detaches.
WARNING
In the connection process, make sure:
• the regulator inlet connector mates with the cylinder valve outlet properly, safely and rmly, and;
• the LP gas hose does not come in contact or remain in contact with the rebox.
20
OPERATION INSTRUCTIONS
Lighting The Grill
Before rst use:
Remove all hangings or plastic straps, if present. Before you cook on your new gas grill, it is important to clean your grill with heat. To do this, operate the grill for approximately 15 minutes with the lid closed and the control knob in the highest position. This will clean the internal parts by burning off any residue and odor from the manufacturing process.
CAUTION
If the ame extinguishes accidentally during ignition or operation, immediately TURN OFF the
cylinder valve and then TURN OFF the control knob.
WARNING
Do not lean over grill when lighting. Read instructions before lighting. Do not put pots on the sear side burner. Using pots on the sear side burner will result in high carbon monoxide levels.
1. Check that the control knobs are in the
2. Open valve at tank fully by turning counter-clockwise.
3. Open lid during lighting.
4. Push igniter down 3 to 4 seconds while turning right side control knob to the HIGH position. The burner should ignite.
If ignition does not take place within 5 seconds, immediately turn the control knob to the O OFF position. Wait 5 minutes and repeat step 4 above or refer to match lighting instructions below.
5. Repeat for all other burners. If the burner still does not light, check that there is gas in the cylinder and follow the match lighting
instructions.
O OFF position.
21
OPERATION INSTRUCTIONS
LIGHTING THE GRILL WITH A MATCH
1. Open the lid.
2. Insert a match in the end of the match holder that is installed on the inside of the cabinet door.
3. Light the match.
4. Immediately place the lit match through the spaces in the grill gates near the ports of the burner between the heat tents as shown. Make sure the lit match is close to the burner ports.
5. Press in the control knob that operates the burner and rotate counter-clockwise to High position and burner should light immediately.
6. Repeat 2~5 steps to lighting the remaining burners.
7. Adjust burners to desired cooking settings.
CAUTION
Make sure all burners controls are off except for the burner being lit and the burners that have been lit.
Main Burner Match Lighting
Side Burner Match Lighting
SHUTDOWN INSTRUCTIONS
1. Turn control knobs clockwise to the O OFF position.
2. Close valve at tank fully by turning clockwise.
3. Close lid.
Turn off LP supply at cylinder when appliance is not in use.
22
CARE AND MAINTENANCE
Cooking Grates
The best time to ‘burn-off’ the cooking grates is after every use (approx. 15 minutes). The grill is already hot from cooking thus requiring less fuel to obtain necessary temperature for ‘burn-off’.
To ‘burn off’ or heat clean your grill, turn the burners to highest position and run for 15 minutes
with the lid closed. Then turn off the burners and use a wire brush to clean excess food residue from the grates.
The porcelain grates have an enamel nish (similar to glass) and should be handled with care
not to chip.
CAUTION
Ensure the grill is cool before cleaning and conducting maintenance and with the gas supply turned off at the LP-Gas Cylinder.
Recommended Cleaning Supplies
Mild liquid dish soap, warm water, nylon cleaning pad, wire brush
DO NOT use cleaners that contain acid, mineral spirits or any abrasive substance.
Outside Surfaces
It is recommended to use only mild dish soap and hot water to clean grill and grill parts. Rinse with warm water.
Inside Bottom Pan of Grill Body
To avoid are-ups, the bottom pan of the cooking box should be kept clean on a regular basis.
Remove residue using a brush, scraper and/or cleaning pad. Wash with mild dish soap and warm water. Rinse with warm water. Avoid water splashing into venturi tubes of burners.
Heat Tents
Clean residue with wire brush and wash with mild dish soap and warm water. Rinse with warm water.
Grease Cup
Empty the grease cup and clean with mild dish soap and warm water on a regular basis.
Checking The Flame
For maximum fuel efciency and cooking performance, ame
should be a blue-yellow color and be between 1- 2 inches high.
To check the ame, view the ame through the holes in both sides of the rebox.
Hole for viewing the ame
23
CARE AND MAINTENANCE
Burner Assembly
Removing The Burner Assembly
1. Make sure all control knobs are in the OFF position, gas supply valve is closed, and the gas hose is disconnected from the gas supply.
2. Open lid and remove warming rack, cooking grates, and heat tents.
3. Remove hinge pin as illustrated in Figure 1.
4. Slide main burmers out of rebox.
5. Detach ignition wire from electrode in Figure 2.
Warming Rack
Cooking Grates
Heat Tents
Figure 1
Figure 2
24
CARE AND MAINTENANCE
Cleaning the Burner Assembly – Make sure the grill is cool
1. Ensure all burner ports are clear of clogs. Use of a pin or paper clip works well.
2. Ensure burner is free of any damage. If damage is found, replace with new burner.
3. Ensure the end of the burner and primary air screen are clear from insect nests, dirt or debris.
Re-installing the Burner
Ensure that gas valve orices are correctly positioned inside burner inlet (venturi). The use of a ashlight may be necessary to ensure the correct position. It is recommended to view the correct position through the rebox vent holes as illustrated below.
Reattach each burner with the hinge pin and reattach the ignition wire to electrode.
Bottom View
View the correct position
from the bottom of the rebox
Wrong Wrong Correct
WARNING
If the instructions above are not followed, a re or explosion may result, possibly
causing serious bodily injury or death.
Other Care and Maintenance
It is recommended that inspection and service on this appliance be conducted annually by a qualied
service person.
It is recommended that you always check that the outdoor cooking appliance area is clear and free
from combustible material, gasoline and other ammable vapors and liquids before lighting.
It is recommended that you regularly check that the ow of combustion and ventilation air is not
obstructed.
It is recommended that you regularly check that the ventilation openings of the grill cabinet are free and clear from debris.
It is recommended that you regularly check and clean the burner/venturi tubes for insects and insect
nests. A clogged tube can lead to a re beneath the grill.
25
CARE AND MAINTENANCE
The electronic ignition requires 1 “AA” alkaline battery, which is included.
WARNING
DO NOT mix old and new batteries.
DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickel-Cadmium) batteries. DO NOT dispose of batteries in re. Improper disposal may cause batteries to leak or explode.
TROUBLESHOOTING
If you have any questions regarding the product, please call customer service at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The burner will not light using the ignitor procedure (weak or no spark being generated).
Low Heat.
Excessive Flare Ups.
1. The igniter electrode may be covered with grease or residue.
2. The igniter electrode may have a loose or disconnected wire.
3. Cracked or broken ignition
electrode.
4. Dead battery or faulty
battery connection.
1. Insufcient gas pressure to
the unit.
1. Grease and/or residue
build-up on heat tents or in
rebox.
2. Excessive dripping of fat or
marinade from food.
3. Cooking temperature too high.
1. Clean the ignitor electrode.
2. Check the connection and reconnect any loose or disconnected wires.
3. Replace ignition electrode (see Replace­ment Parts List).
4. Perform any of the following:
a. Replace battery b. Check to see if battery is inserted correctly. c. Check for any corrosion around battery terminals. d. Check wire connections as stated above
1. Call a qualied service agency to check
the gas supply pressure and correct the
pressure.
1. Clean the grill components.
2. Trim the fat from meat and use non-oil
based marinades.
3. Lower temperature accordingly.
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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The burner will not light with a match.
No gas ow or an obstructed gas ow.
1. Match not reaching burners (when holding match with
hand).
2. Empty tank.
3. Poor connection between valve regulator and LP
cylinder coupling.
4. Burner inlet blocked.
1. Tank valve not on or fully opened.
2. Empty tank.
3. Poor connection between valve regulator and LP
cylinder coupling.
4. Burner inlet blocked.
1. Use match holder found in cabinet door.
2. Check fuel level and rell tank if
necessary.
3. Turn off grill knobs, close the LP cylinder valve at top of cylinder and check the connection between the regulator valve and cylinder coupling. Disconnect and reconnect, if necessary.
4. Clean the burner inlet (venturi) and burner as described by the Care and Maintenance section in the manual.
1. Fully open tank valve by turning counterclockwise.
2. Check fuel level and replace fuel if necessary.
3. Turn off grill knobs, close the LP cylinder valve at top of cylinder and check the connection between the regulator valve and cylinder coupling. Disconnect and reconnect, if necessary.
4. Clean the burner inlet (venturi) and burner as described by the Care and Maintenance section in the manual.
27
LIMITED WARRANTY
1-Year Limited Warranty
This LP gas grill is warranted for 1 year (5 years on the Stainless Steel burners) against broken or
damaged parts at the time of purchase. It is warranted to be free of defects. Paint is warranted to be free of defects except for rust, which may appear after repeated use.
This warranty does not cover damage or issues related to neglect, abuse, or modications to the
appliance. Repair labor is not covered.
All parts that meet the warranty requirements will be shipped at no charge via the discretion of the manufacturer (ground shipments, US Mail, or Parcel Post ONLY). Any special handling charges (i.e. Second Day, overnight, etc.) will be the responsibility of the consumer.
All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date. Do not return parts without rst obtaining a return authorization number from our
customer service. This service is available by calling toll free 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages
or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not
apply to you. This warranty gives you specic legal rights and you may also have other legal rights
which may vary from state to state.
GHP Group Inc. 6440 W. Howard Street Niles, Il, USA 60714-3302
Item Name: 5-Burner LP Gas Grill with Sear Side Burner Model #: DGF510SSP/DGF510SSP-D Main burner total rated BTU: 60,000 BTU/Hr Side burner rated BTU: 15,000 BTU/Hr
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