Dyna-glo Dge530bsp-d-1 Owner's Manual

5-Burner

LP Gas GriLL

Model #DGE530BSP-D

Français p. 34

Français p.

Español p. 67

Español p.

ANS Z21.58b- 2012

CSA 1.6b- 2012

Outdoor Cooking

Gas Appliance

ATTACH YOUR RECEIPT HERE Serial Number _____________________________ Purchase Date ______________________

Questions, problems, missing parts? Before returning to your retailer, call our customer

service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday or e-mail us at customerservice@ghpgroupinc.com.

70-10-019 Rev 09/2012

TaBLe OF COnTenTs

Safety Information ...................................................................................................................... 3

Package Contents ...................................................................................................................... 5

Hardware Contents .................................................................................................................... 6

Preparation ................................................................................................................................. 6

Assembly Instructions ................................................................................................................ 7

Operation Instructions ................................................................................................................. 20

Care and Maintenance ................................................................................................................. 25

Troubleshooting ........................................................................................................................... 28

Warranty ...................................................................................................................................... 30

Replacement Parts List .............................................................................................................. 31

Assembler/Installer: This manual contains important information necessary for the proper

assembly and safe use of this appliance. Read and follow all warnings and instructions before

assembling and using this appliance. Leave these instructions with the consumer.

Consumer/User: Follow all warnings and instructions when using this appliance.

retain these instructions for future reference.

WarninG:DanGer:

if you smell gas:

1. shut off gas to the appliance.

2. Extinguish any open ame.

3. Open lid.

4. if odor continues, keep away from the appliance and immediately call your

gas supplier or your local re

department.

1. Do not store or use gasoline or other

ammable liquids or vapors in the vicinity

of this or any other appliance.

2. An LP (liquid propane) cylinder not

connected for use shall not be stored in the vicinity of this or any other appliance.

3. This grill is for outdoor use only and shall not be used in a building, garage, under overhangs or any other enclosed area.

4. Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.

saFeTY inFOrMaTiOn

Please read and understand this entire manual before attempting to assemble, operate or install

the product. If you have any questions regarding the product, please call customer service at:

1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

DanGer

• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline and other ammable vapors and liquids.

CaLiFOrnia PrOPOsiTiOn 65

Fuels used in gas or oil red appliances and the products of combustion of such fuels contain

chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

CauTiOn

• Never use charcoal or lighter uid with the grill.

• Do not use gasoline, kerosene or alcohol for lighting.

• The LP gas cylinder used with this appliance must be: (a) Constructed and marked in accordance with the Specications for LP-Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,

CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commision, as applicable; and

(b) Provided with a listed overlling prevention device. (c) Provided with a cylinder connection device compatible with the connector for outdoor

cooking appliances. This grill is not intended to be used in or installed on recreational vehicles and/or boats.

• Never keep a lled container in a hot car or car trunk. Heat will cause the gas pressure to

increase, which may open the relief valve and allow gas to escape.

• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn

you severely.

saFeTY inFOrMaTiOn

WarninG

• Do not place the grill under overhead

combustible construction or awnings. Minimum clearance from sides and back of unit to combustible construction,

36 inches (914.4mm) from sides and

back. NOTE: The installation must conform with

local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

CauTiOn

914.4mm

36in

914.4mm

• Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any

other appliance.

• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other

appliance.

• This grill is for use with propane gas only (propane cylinder not included).

• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer,

motor home or house.

• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked

when not moving the grill.

• Do not use the grill unless it is completely assembled and all parts are securely fastened and

tightened.

• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all

times.

• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).

• Do not alter this grill in any manner.

• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or

leaks, the hose must be replaced prior to operating the appliance. The replacement hose

assembly will be that which is specied by the manufacturer, listed in the repair parts list in this

manual.

• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the grill before each use. Do not obstruct the ow of gas or ventilation air.

• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability

to properly assemble or safely operate the grill.

• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.

• Do not place this grill on any type of tabletop surface. The grill should be placed on a at and

level surface.

• Do not use the grill in high winds.

PACKAGE CONTENTS

ParT DesCriPTiOn QuanTiTY

A Bottom Shelf 1 B Direction Caster 2 C Non-Locking Swivel Caster 1 D Locking Swivel Caster 1 E Cart Right Side Panel 1

F Cylinder Exclusion 1

G Tank Shelf 1 H Cart Left Side Panel 1 I Cart Rear Panel 1 J Left Door Assembly 1 K Right Door Assembly 1 L Door Handle 2 M Door Handle Bezel 4 N Door Handle Sleeve 4 O Side Burner Control Knob 1 P Side Burner Control Knob Bezel 1 Q Left Side Burner Table Support 1

ParT DesCriPTiOn QuanTiTY

R Side Burner Cooking Grate 1 S Side Burner Assembly 1 T Left Side Burner Table Assembly 1 U V

Left Support - Upper Door Brace Right Support - Upper Door Brace

1 W Support for Door Pin 2 X Right Side Table Support 1 Y Upper Front Door Brace 1 Z Right Side T able Assembly 1 A1 Grease Cup 1 B1 Grease Pan 1 C1 Grill Body 1 D1 Warming Rack 1 E1 Cooking Grate 3 F1 Heat Tents 5

G1 AA Battery(1.5v) 1

HarDWare COnTenTs (shown actual size)

M6x12

Qty. 41

M6x12

Qty. 4

NOTE: 4 (AA) screws preassembled

in door handle.

BBaa aa

Plain

Washer

Qty. 26

Spring

Washer

Qty. 16

M4x12

Screw

Qty. 30

PreParaTiOn

Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list on previous page and hardware contents above. If any part is missing or damaged, do not attempt to assemble the product. Contact customer service for replacement parts.

estimated assembly Time: 50 minutes with 2 people. Tools required for assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle

CauTiOn

THis uniT is HeaVY. Two people required for safe assembly.

Two people required for safe assembly. Some parts may contain sharp edges. Wear protective

gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and use and care instructions before attempting to assemble and use.

asseMBLY insTruCTiOns

1. Assemble the casters, including 2 direction

casters (B), 1 non-locking swivel caster (C), 1 locking swivel caster (D), onto bottom shelf (A) with 4 M6 screw (AA), plain washer (BB) and spring washer (CC) as shown in below gure.

Hardware Used

M6x12 Screw

Plain

x 16

Washer

CC BB

Spring

Washer

x 16

2. Insert 4 screws (AA) into holes in bottom shelf (A), leaving 4-6mm clearance from screw head to bottom shelf (A). Attached cart left side panel (H) by placing the panel keyhole over the screw heads (AA) on the left side of bottom shelf (A), slide the cart left side panel (H) so that the screw head is over the smaller part of keyhole. Thread the screw (AA) down

snug but do not tighten at this step. Repeat

with cart right side panel (E).

Hardware Used

M6x12 Screw

x 4

asseMBLY insTruCTiOns

3. Insert one screw (AA) into the rear holes of the

cart left side panel and cart right side panel

(H&E), leaving 4-6mm clearance from screw head to the side panels (H&E). Attached the cart rear panel (I) by sliding the keyholes in

the cart rear panel over the inserted screws and then push with force. Secure the cart

rear panel (I) to the bottom shelf (A) using 3 screws (AA). Tighten the 2 screws on the side panels (H&E).

Hardware Used

M6x12 Screw

x 5

4. Align upper front door brace (Y) to the holes 1 on cart left side panel (H). Secure upper front door brace to 2 using 2 screws (AA). Repeat and secure upper front door brace (Y) to cart right side panel (E).

Hardware Used

M6x12 Screw

x 4

asseMBLY insTruCTiOns

5. Insert 2 screws (DD) into left edge of upper front door brace (Y), but do not tighten. Leave 4-6mm

clearance from screw head to the bottom of upper

front door brace (Y). Attached left support for upper front door brace (U) onto the inserted screws. Secure with 2 additional screws (DD) and tighten all four screws (DD). Repeat with right support for upper front door brace (V).

Hardware Used

M4x12 Screw

x 8

6. Remove preassembled 2 screws (AA) and door handle sleeve (N) from the door handle (L). Insert the 2 door sleeves (N) into the holes located on the back of the door assembly (J), Insert 2 screws (AA) into the door handle sleeve (N), through the door handle bezels (M) and into the thread holes in the door handles (L). Tighten the screws. As shown on below gure. Repeat with right door assembly (K).

Hardware Used

M6x12 Screw

x 4

asseMBLY insTruCTiOns

7. Insert the bottom axis in left door assembly (J) into the hole (1) on bottom shelf. Insert the upper axis in left door assembly (J) into the hole of support for door pin (W), secure support for door pin (W) to cart left side panel (H) using 2 screw (DD). Repeat with right door assembly (K).

Hardware Used

M4x12 Screw

x 4

8. Place tank shelf (G) onto bottom shelf (A) with care. Secure the right of tank shelf (G) to bottom shelf (A) using 2 screws (DD) and

tighten the screws. Repeat and secure the left

of tank shelf (G).

Left

Right

Hardware Used

M4x12 Screw

x 4

G A

asseMBLY insTruCTiOns

9. Secure cylinder exclusion (F) to bottom shelf (A) and cart rear panel (I) using 2 screws (DD).

Hardware Used

M4x12 Screw

x 2

10. Carefully place the grill body (C1) onto the cart left side panel and cart right side panel (H&E). Adjust the grill body (C1) so that the holes in the grill body (C1) are aligned with the holes in the tabs of the cart side panels (H&E).

NOTE: Make sure the gas hose/regulator assembly is outside the cart. Fasten the grill

body (C1) using 2 screws (AA) and plain washer (BB) on each side.

Hardware Used

M6x12 Screw

M6 Plain Washer

x 4

asseMBLY insTruCTiOns

11. Secure support for left side burner table (Q) to left side burner table assembly (T) using 2 screws (DD).

Secure support for right side table (X) to right side table assembly (Z) using 2 screws (DD).

Hardware Used

M4x12 Screw

x 4

asseMBLY insTruCTiOns

12. Insert 1 pcs M6x12 Screw (AA) and 2 pcs M4x12 Screw (DD) to grill body (C1),

leaving 4-6mm clearance from screw head to

grill body (C1). Align left side burner table assembly (T) to the 3 inserted screws. Insert 3 screws (AA) with plain washers (BB) from the holes of grill body (C1) out to the left side burner table assembly (T). Secure using 1 screw (DD). Adjust left side burner table assembly (T) correctly then tighten all screws.

Hardware Used

M6x12 Screw

Plain

x 4

x 3

Washer

M4x12 Screw

x 3

asseMBLY insTruCTiOns

13. Remove pre-assembled 2 screws from the bracket in the side burner valve assembly. Secure side burner valve assembly and side

burner control knob bezel (P) to the side table

by placing the side burner valve assembly under the side table and sliding the valve stem through the hole in the side table front facing and hold in place. Place the side burner

control knob bezel (P) over the valve stem on

the outside of the side table front facing, lining up the holes in the bezel with the holes in the valve assembly. Secure by replacing the screws removed earlier in this step. Tighten

screws. Slide side burner control knob (O)

over valve stem.

Side burner valve stem

Screws previously removed

asseMBLY insTruCTiOns

14. Secure side burner assembly (S) to left side burner table assembly (T) using 2 screws (DD). Ensure side burner orice placed into

the gas inlet tube of side burner. Install the ignition wiring to the electrode assembly.

Hardware Used

M4x12 Screw

x 2

Electrode Assembly

Correct

Wrong

Side Burner Ignition Wire

Side Burner Gas Inlet Tube

Side Burner V alve Assembly

Wrong

asseMBLY insTruCTiOns

15. Insert 1 M6x12 screw (AA) Screw and 2 M4x12 Screws (DD) to grill body (C1),

leaving 4-6mm clearance from screw head to

grill body (C1). Align right side table assembly (Z) to the 3 inserted screws. Insert 3 M6x12 screws (AA) with plain washers (BB) from the holes of grill body (C1) out to the right side table assembly (Z). Secure right side table assembly (Z) using 1 M4x12 screw (DD). Adjust the right side table assembly (Z)

correctly then tighten all screws.

Hardware Used

M6x12 Screw

Plain

x 4

x 3

Washer

M4x12 Screw

x 3

WARNING: IT IS VERY IMPORTANT TO CHECK AND ENSURE THAT EACH AND EVERY BURNER IS FULLY ENGAGED WITH THE ADJACENT VALVE ORIFICE BEFORE COMPLETING STEP 16. FAILURE TO DO SO MAY RESULT IN FIRE OR EXPLOSION, POSSIBLY CAUSING SERIOUS INJURY OR DEATH. REFER TO MAINTENANCE SECTION INSTRUCTIONS TO PROPERLY CHECK THE ENGAGEMENT.

asseMBLY insTruCTiOns

16. Open the lid, place 5 heat tents (F1), 3 cooking grates (E1) and 1 warming rack (D1) on the inside of the grill body (C1). Place side burner cooking grate (R) onto left side burner table (T). Insert the warming rack (D1) into the

four holes located on both sides of grill body.

17. Remove the igniter cap, insert AA battery (G1) into the igniter body with positive ‘+’ end facing

out. Replace the igniter cap.

asseMBLY insTruCTiOns

18. Insert the grease pan (B1) into position by

sliding it in the grill body from the rear as

shown on below gure, along the rails located

just below the underside of grill body. NOTE: pay attention and do not slide the

grease pan from opposite position.

Insert grease cup (A1) into position by sliding

it onto the rail on the bottom side of grease

pan as shown in below gure.

asseMBLY insTruCTiOns

19. Open the cart door assembly (J&K), insert

hose/regulator assembly into the cart assembly through the hole on cart left side

panel (H). Pull the tank shelf (G) out of the cart, place gas cylinder (sold separately) onto tank shelf (G). Rotate the gas cylinder until the

hose/regulator coupling can easily be attached to the valve on the LP cylinder. Hand-tighten the hose/regulator coupling to the threaded valve of the LP gas cylinder . T ighten gas cylinder

retaining bolt. Slide tank shelf (G) back into cart

and secure in place by swinging the tank shelf rail locking plate over and in front of the tank

shelf (G).

Fully Assembled

Front View

Rear View

Tank shelf rail locking plate

OPeraTiOn insTruCTiOns

CHECKING FOR LEAKS

After all connections are made, check all connections and ttings on the LP gas tank valve, gas hose

and regulator for leaks with a water and soap solution.

To prevent re or explosion while testing for a leak:

• Always perform leak test prior to lighting the grill.

• Do not smoke while testing for a leak.

• Always perform leak tests outdoors in a well-ventilated area.

• Do not use any source of ame while testing for leaks.

• Do not use the grill until any and all leaks are corrected.

• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service

dealer.

PERFORM LEAK TEST

• Prepare leak test solution by combining 1 part liquid dish soap with 3 parts water. Total solution required is approximately 2 - 3 ounces (70 - 90 ml).

Put leak test solution in a spray bottle.

• Ensure all control knobs are in the

• Connect the gas hose to the gas supply.

• Open the LP gas tank valve.

• Spray leak test solution on all gas carrying connections and ttings. Presence of bubbles at areas

of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the gas supply valve immediately and repair or replace the defective part. Do not use the grill until all leaks are corrected.

O OFF position.

CauTiOn

Only use the regulator and hose assembly provided! If a replacement is necessary , please call

our customer service center. Do not use replacement parts that are not intended for this grill.

WarninG

aLL insTruCTiOns anD saFeGuarDs On THis PaGe MusT Be FOLLOWeD TO PreVenT Fire, DaMaGe anD/Or inJur Y.

OPeraTiOn insTruCTiOns

COnneCTinG Gas CYLinDer

The propane gas supply cylinder to be used must be constructed and marked in accordance with the

Specications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National

Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous

Goods; and Commission, as applicable; and Provided with a listed overlling prevention device.

Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)

equipped with a cylinder connection device compatible with the connection for outdoor cooking appli-

ances. The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped

or handled roughly! If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors

is permissible ONL Y if the cylinder is disconnected and removed from the appliance. Cylinders must be stored outdoors out of the reach of children and must not be stored in a building, garage or any other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.

Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and

hand-tighten rmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from

the regulator valve when the grill is not in use.

DO NOT obstruct the ow of combustion air and ventilation air to the grill. The propane cylinder must be arranged for vapor withdrawal and equipped with a listed overlling prevention device. Please use

the proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright for the cylinder to have vapor withdrawal only.

CauTiOn

a. Do not store a spare LP-gas cylinder under or near this appliance.

b. Never ll the cylinder beyond 80 percent full. c. If the information in (a) and (b) is not followed exactly, a re causing death or serious

injury may occur.

OPeraTiOn insTruCTiOns

nOTe: Other cylinders may be acceptable for use with this appliance provided they are compatible

with the appliance nesting hole and retention means. Refer to Step 15 of the Assembly Instructions for correct cylinder to cylinder holder connection.

WarninG

aLL insTruCTiOns anD saFeGuarDs On THis PaGe MusT Be FOLLOWeD TO PreVenT Fire, DaMaGe anD/Or inJur Y.

CONNECTING THE LP TANK

1. The knob on the LP tank must be closed. Make sure that the knob is turned clockwise to a full stop. The cylinder supply system must be arranged for vapor withdrawal.

2. Check that the control knob on the control unit is turned off.

3. Remove the protective cap from the LP tank valve and coupling nut.

4. Hold the regulator in one hand and insert the nipple into the valve outlet. Be sure the nipple is centered in the valve outlet. The coupling nut connects to the large outside threads on the valve outlet. Use care – do not cross thread the connection.

5. Hand-tighten the coupling nut clockwise until it comes to a full stop. Firmly tighten by hand only . Do not use tools. T o Disconnect: Fully close the tank valve by turning clockwise. Turn the coupling nut counterclockwise until the regulator assembly detaches.

WarninG

in the connection process, make sure:

• the regulator inlet connector mates with the cylinder valve outlet properly, safely and rmly, and;

• the LP gas hose does not come in contact or remain in contact with the rebox.

OPeraTiOn insTruCTiOns

Lighting The Grill

Before rst use:

Remove all hangings or plastic straps, if present. Before you cook on your new gas grill, it is important

to clean your grill with heat. To do this, operate the grill for approximately 15 minutes with the lid closed

and the control knob in the highest position. This will clean the internal parts by burning off any residue and odor from the manufacturing process.

CauTiOn

If the ame extinguishes accidentally during ignition or operation, immediately TURN OFF the

cylinder valve and then Turn OFF the control knob.

WarninG

Do not lean over grill when lighting. read instructions before lighting.

1. Check that the control knobs are in the

2. Open valve at tank fully by turning counter-clockwise.

3. Open lid during lighting.

4. Push igniter down 3 to 4 seconds while turning right side control knob to the HIGH position. The burner should ignite.

If ignition does not take place within 5 seconds, immediately turn the control knob to the O OFF position. Wait 5 minutes and repeat step 4 above or refer to match lighting instructions below.

5. Repeat for all other burners. If the burner still does not light, check that there is gas in the cylinder and follow the match lighting

instructions.

O OFF position.

OPeraTiOn insTruCTiOns

LiGHTinG THe GriLL WiTH a MaTCH

1. Open the lid.

2. Insert a match in the end of the match holder that is installed on the inside of the cabinet door.

3. Light the match.

4. Immediately place the lit match through the spaces in the grill gates near the ports of the burner between the heat tents as shown. Make sure the lit match is close to the burner ports.

5. Press in the control knob that operates the burner and rotate counter-clockwise to High position and burner should light immediately.

6. Repeat 2~5 steps to lighting the remaining burners.

7. Adjust burners to desired cooking settings.

CauTiOn

Make sure all burners controls are off except for the burner being lit and the burners that have been lit.

Main Burner Match Lighting

SHUTDOWN INSTRUCTIONS

1. Turn control knobs clockwise to the O OFF position.

2. Close valve at tank fully by turning clockwise.

3. Close lid.

Side Burner Match Lighting

Turn off LP supply at cylinder when appliance is not in use.

Care anD MainTenanCe

Cooking Grates

The best time to ‘burn-off’ the cooking grates is after every use (approx. 15 minutes). The grill is already hot from cooking thus requiring less fuel to obtain necessary temperature for ‘burn-off’.

To ‘burn off’ or heat clean your grill, turn the burners to highest position and run for 15 minutes with the lid closed. Then turn off the burners and use a wire brush to clean excess food residue

from the grates.

The porcelain grates have an enamel nish (similar to glass) and should be handled with care

not to chip.

CauTiOn

ensure the grill is cool before cleaning and conducting maintenance and with the gas supply turned off at the LP-Gas Cylinder.

recommended Cleaning supplies

Mild liquid dish soap, warm water, nylon cleaning pad, wire brush

DO NOT use cleaners that contain acid, mineral spirits or any abrasive substance.

Outside surfaces

It is recommended to use only mild dish soap and hot water to clean grill and grill parts. Rinse with warm water.

inside Bottom Pan of Grill Body

To avoid are-ups, the bottom pan of the cooking box should be kept clean on a regular basis.

Remove residue using a brush, scraper and/or cleaning pad. Wash with mild dish soap and warm water. Rinse with warm water. Avoid water splashing into venturi tubes of burners.

Heat T ents

Clean residue with wire brush and wash with mild dish soap and warm water. Rinse with warm water.

Grease Cup

Empty the grease cup and clean with mild dish soap and warm water on a regular basis.

Checking The Flame

For maximum fuel efciency and cooking performance, ame

should be a blue-yellow color and be between 1- 2 inches high.

To check the ame, view the ame through the holes in both sides of the rebox.

Hole for viewing the ame

Care anD MainTenanCe

Burner assembly

removing The Burner assembly

Warming Rack

Cooking Grates

1. Make sure all control knobs are in the OFF position, gas supply valve is closed, and the gas hose is disconnected from the gas supply .

2. Open lid and remove warming rack, cooking

Heat Tents

grates, and heat tents.

3. Remove cotter pin as illustrated in Figure 1. Remove the 2 screws that secure the igniter electrode to the burner as illustrated in Figure 2.

Figure 1

Figure 2

4. Slide burners out of rebox as shown.

Main Burner

Care anD MainTenanCe

Cleaning the Burner assembly – Make sure the grill is cool

1. Ensure all burner ports are clear of clogs. Use of a pin or paper clip works well.

2. Ensure burner is free of any damage. If damage is found, replace with new burner.

3. Ensure the end of the burner and primary air screen are clear from insect nests, dirt or debris.

re-installing the Burner

Ensure that gas valve orices are correctly positioned inside burner inlet (venturi). The use of a ashlight may be necessary to ensure the correct position. It is recommended to view the correct position through the rebox vent holes as illustrated below.

Wrong Wrong Correct

Bottom View

View the correct position

from the bottom of the rebox

WarninG

If the instructions above are not followed, a re or explosion may result, possibly

causing serious bodily injury or death.

Other Care and Maintenance

It is recommended that inspection and service on this appliance be conducted annually by a qualied

service person. It is recommended that you regularly check that the outdoor cooking appliance area is clear and free

from combustible material, gasoline and other ammable vapors and liquids.

It is recommended that you regularly check that the ow of combustion and ventilation air is not

obstructed. It is recommended that you regularly check that the ventilation openings of the grill cabinet

are free and clear from debris. It is recommended that you regularly check and clean the burner/venturi tubes for insects and insect

nests. A clogged tube can lead to a re beneath the grill.

Care anD MainTenanCe

The electronic ignition requires 1 “aa” alkaline battery , which is included.

WarninG

DO NOT mix old and new batteries. DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickel-Cadmium) batteries. DO NOT dispose of batteries in re. Improper disposal may cause batteries to leak or explode.

TrOuBLesHOOTinG

If you have any questions regarding the product, please call customer service at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

The burner will not light using the ignitor procedure (weak or no spark being generated).

Low Heat.

Excessive Flare Ups.

1. The igniter electrode may be covered with grease or residue.

2. The igniter electrode may have a loose or disconnected wire.

3. Cracked or broken ignition

electrode.

4. Dead battery or faulty

battery connection.

1. Insufcient gas pressure to

the unit.

1. Grease and/or residue

build-up on heat tents or in

rebox.

2. Excessive dripping of fat or

marinade from food.

3. Cooking temperature too high.

1. Clean the ignitor electrode.

2. Check the connection and reconnect any loose or disconnected wires.

3. Replace ignition electrode (see Replacement Parts List).

4. Perform any of the following:

a. Replace battery b. Check to see if battery is inserted correctly. c. Check for any corrosion around battery terminals. d. Check wire connections as stated above

1. Call a qualied service agency to check

the gas supply pressure and correct the

pressure.

1. Clean the grill components.

2. Trim the fat from meat and use non-oil

based marinades.

3. Lower temperature accordingly .

TrOuBLesHOOTinG

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

The burner will not light with a match.

No gas ow or an obstructed gas ow.

1. Match not reaching burners (when holding match with

hand).

2. Empty tank.

3. Poor connection between valve regulator and LP

cylinder coupling.

4. Burner inlet blocked.

1. Tank valve not on or fully opened.

2. Empty tank.

3. Poor connection between valve regulator and LP

cylinder coupling.

4. Burner inlet blocked.

1. Use match holder found in cabinet door.

2. Check fuel level and rell tank if

necessary.

3. Turn of f grill knobs, close the LP cylinder valve at top of cylinder and check the connection between the regulator valve and cylinder coupling. Disconnect and reconnect, if necessary.

4. Clean the burner inlet (venturi) and burner as described by the Care and Maintenance section in the manual.

1. Fully open tank valve by turning counterclockwise.

2. Check fuel level and replace fuel if necessary.

3. Turn of f grill knobs, close the LP cylinder valve at top of cylinder and check the connection between the regulator valve and cylinder coupling. Disconnect and reconnect, if necessary.

4. Clean the burner inlet (venturi) and burner as described by the Care and Maintenance section in the manual.

LiMiTeD WarranTY

1-Year Limited Warranty

This LP gas grill is warranted for 1 year (5 years on the Stainless Steel burners) against broken or

damaged parts at the time of purchase. It is warranted to be free of defects. Paint is warranted to be

free of defects except for rust, which may appear after repeated use.

This warranty does not cover damage or issues related to neglect, abuse, or modications to the

appliance. Repair labor is not covered.

All parts that meet the warranty requirements will be shipped at no charge via the discretion of the manufacturer (ground shipments, US Mail, or Parcel Post ONLY). Any special handling charges (i.e. Second Day, overnight, etc.) will be the responsibility of the consumer.

All warranty claims apply only to the original purchaser and require a proof of purchase verifying purchase date. Do not return parts without rst obtaining a return authorization number from our

customer service. This service is available by calling toll free 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specic legal rights and you may also have other legal rights

which may vary from state to state. GHP Group, Inc.

8280 Austin Avenue Morton Grove, IL, USA 60053-3207

Item Name: 5-Burner LP Gas Grill Model #: DGE530BSP-D Main burner total rated BTU: 50,000 BTU/Hr Side burner rated BTU: 12,000 BTU/Hr

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