Dyna-glo Dge486gsp-1 Owner's Manual
4-BURNER LP
GAS GRILL WITH
SIDE BURNER
.
Model #DGE486BSP/DGE486BSP-D/
DGE486GSP/DGE486GSP-D
Français p. 33
Français p.
Español p. 65
Español p.
XX
XX
ANS Z21.58b- 2012
CSA 1.6b- 2012
Outdoor Cooking
Gas Appliance
ATTACH YOUR RECEIPT HERE
Serial Number _____________________________ Purchase Date ______________________
Questions, problems, missing parts? Before returning to your retailer , call our customer
service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday
or e-mail us at customerservice@ghpgroupinc.com.
70-10-056 Rev. 2/16/14
1
TABLE OF CONTENTS
Safety Information ...................................................................................................................... 3
Package Contents ...................................................................................................................... 5
Hardware Contents .................................................................................................................... 6
Preparation ................................................................................................................................. 6
Assembly Instructions ................................................................................................................ 7
Operation Instructions ................................................................................................................. 19
Care and Maintenance ................................................................................................................. 24
Troubleshooting ........................................................................................................................... 27
Warranty ...................................................................................................................................... 29
Replacement Parts List .............................................................................................................. 30
Assembler/Installer: This manual contains important information necessary for the proper
assembly and safe use of this appliance. Read and follow all warnings and instructions before
assembling and using this appliance. Leave these instructions with the consumer.
Consumer/User: Follow all warnings and instructions when using this appliance.
Retain these instructions for future reference.
WARNING:DANGER:
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open ame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your
local re department.
1. Do not store or use gasoline or other
ammable liquids or vapors in the vicinity
of this or any other appliance.
2. An LP (liquid propane) cylinder not
connected for use shall not be stored in
the vicinity of this or any other appliance.
3. This grill is for outdoor use only and shall
not be used in a building, garage, under
overhangs or any other enclosed area.
4. Do not leave a lit grill unattended. Keep
children and pets away from the grill at all times.
2
SAFETY INFORMATION
Please read and understand this entire manual before attempting to assemble, operate or install
the product. If you have any questions regarding the product, please call customer service at:
1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
DANGER
• Do not use in an explosive atmosphere. Keep grill area clear and free from combustible
materials, gasoline and other ammable vapors and liquids.
CALIFORNIA PROPOSITION 65
Fuels used in gas or oil red appliances and the products of combustion of such fuels contain
chemicals known to the State of California to cause cancer, birth defects or other reproductive
harm. This product contains chemicals, including lead and lead compounds, known to the State of
California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.
CAUTION
• Never use charcoal or lighter uid with the grill.
• Do not use gasoline, kerosene or alcohol for lighting.
• The LP gas cylinder used with this appliance must be:
(a) Constructed and marked in accordance with the Specications for LP-Gas Cylinders
of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada,
CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods;
and Commision, as applicable; and
(b) Provided with a listed overlling prevention device.
(c) Provided with a cylinder connection device compatible with the connector for outdoor
cooking appliances. This grill is not intended to be used in or installed on recreational
vehicles and/or boats.
• Never keep a lled container in a hot car or car trunk. Heat will cause the gas pressure to
increase, which may open the relief valve and allow gas to escape.
• Always open grill lid slowly and carefully as heat and steam trapped within the grill can burn
you severely.
3
SAFETY INFORMATION
WARNING
• Do not place the grill under overhead
combustible construction or awnings.
Minimum clearance from sides and
back of unit to combustible construction,
36 inches (914.4mm) from sides and
back.
NOTE: The installation must conform with
local codes or, in the absence of local
codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural
Gas and Propane Installation Code, CSA
B149.1, or Propane Storage and
Handling Code, B149.2.
CAUTION
914.4mm
36in
36in
914.4mm
• Do not store or use gasoline or other ammable liquids or vapors in the vicinity of this or any
other appliance.
• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance.
• This grill is for use with propane gas only (propane cylinder not included).
• Never attempt to attach this grill to the self-contained propane system of a boat, camper trailer,
motor home or house.
• Do not attempt to move the grill while it is lit or when it is hot. The casters should be locked
when not moving the grill.
• Do not use the grill unless it is completely assembled and all parts are securely fastened and
tightened.
• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all
times.
• Do not touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid
burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).
• Do not alter this grill in any manner.
• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or
leaks, the hose must be replaced prior to operating the appliance. The replacement hose
assembly will be that which is specied by the manufacturer, listed in the repair parts list in this
manual.
• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.
• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the
grill before each use. Do not obstruct the ow of gas or ventilation air.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability
to properly assemble or safely operate the grill.
• Do not leave a lit grill unattended. Keep children and pets away from the grill at all times.
• Do not place this grill on any type of tabletop surface. The grill should be placed on a at and
level surface.
• Do not use the grill in high winds.
4
PACKAGE CONTENTS
M
D1
E1
F
S
R
B
Q
O
N
P
L
T
U
G
H
W
Y
C1
I
B1
A1
Z
V
E
X
F1
J
K
PART DESCRIPTION QUANTITY
A Bottom Shelf 1
B AA Battery (1.5v) 1
C Non-Locking Swivel Caster 1
D Locking Swivel Caster 1
E Cart Right Side Panel 1
F Heat Tents 4
G Tank Shelf 1
H Cart Left Side Panel 1
I Cart Rear Panel 1
J Left Door Assembly 1
K Right Door Assembly 1
L Door Handle 2
M Door Handle Bezel 4
N Door Handle Sleeve 4
O Side Burner Control Knob 1
P Side Burner Control Knob Bezel 1
D
A
C
PART DESCRIPTION QUANTITY
Q Left Side Burner Table Support 1
R Side Burner Cooking Grate 1
S Side Burner Assembly 1
T Left Side Burner Table Assembly 1
U
V
Left Support - Upper Door Brace
Right Support - Upper Door Brace
1
1
W Support for Door Pin 2
X Right Side Table Support 1
Y Upper Front Door Brace 1
Z Right Side T able Assembly 1
A1 Grease Cup 1
B1 Grease Pan 1
C1 Grill Body 1
D1 Warming Rack 1
E1 Cooking Grate 3
F1 Directional Caster 2
5
HARDWARE CONTENTS (shown actual size)
AA
M6x12
Qty. 41
AA
M6x12
Qty. 4
NOTE:
4 (AA) screws
preassembled
in door handle.
BB
M6
Plain
Washer
Qty. 26
CC
M6
Spring
Washer
Qty. 16
DD
M4x12
Screw
Qty. 28
PREPARATION
Before beginning assembly of product, make sure all parts are present. Compare parts with package
contents list on previous page and hardware contents above. If any part is missing or damaged, do
not attempt to assemble the product. Contact customer service for replacement parts.
Estimated Assembly Time: 50 minutes with 2 people.
Tools Required for Assembly and Leak Testing (not included): Phillips screwdriver, Spray bottle
CAUTION
THIS UNIT IS HEAVY. Two people required for safe assembly.
Two people required for safe assembly. Some parts may contain sharp edges. Wear protective
gloves if necessary. Read and follow all safety statements, warnings, assembly instructions and
use and care instructions before attempting to assemble and use.
6
ASSEMBLY INSTRUCTIONS
1. Assemble the casters, including 2 directional
casters (F1), 1 non-locking swivel caster (C),
1 locking swivel caster (D), onto bottom shelf
(A) with 4 M6 screw (AA), plain washer (BB)
and spring washer (CC) for each caster as
shown.
Hardware Used
AA
BB
M6x12 Screw
Plain
x 16
x 16
Washer
1
F1
AA
CC
BB
A
C
D
CC
Spring
Washer
x 16
2. Insert 4 screws (AA) into holes in bottom shelf
(A), leaving 4-6mm clearance from screw head
to bottom shelf (A). Attached cart left side
panel (H) by placing the panel keyhole over
the screw heads (AA) on the left side of
bottom shelf (A), slide the cart left side panel
(H) so that the screw head is over the smaller
part of keyhole. Thread the screw (AA) down
snug but do not tighten at this step. Repeat
with cart right side panel (E).
Hardware Used
AA
M6x12 Screw
x 4
2
E
H
A
E
7
ASSEMBLY INSTRUCTIONS
3. Insert one screw (AA) into the rear holes of the
cart left side panel and cart right side panel
(H&E), leaving 4-6mm clearance from screw
head to the side panels (H&E). Attached the
cart rear panel (I) by sliding the keyholes in
the cart rear panel over the inserted screws
and then push with force. Secure the cart
rear panel (I) to the bottom shelf (A) using 3
screws (AA). Tighten the 2 screws on the side
panels (H&E).
Hardware Used
AA
M6x12 Screw
x 5
3
I
AA
E
A
4. Align upper front door brace (Y) to the holes
1 on cart left side panel (H). Secure upper
front door brace to 2 using 2 screws (AA).
Repeat and secure upper front door brace (Y)
to cart right side panel (E).
Hardware Used
AA
M6x12 Screw
x 4
4
Y
E
AA
Y
H
1
H
Y
2
H
8
ASSEMBLY INSTRUCTIONS
5. Insert 2 screws (DD) into left edge of upper front
door brace (Y), but do not tighten. Leave 4-6mm
clearance from screw head to the bottom of upper
front door brace (Y). Attached left support for upper
front door brace (U) onto the inserted screws.
Secure with 2 additional screws (DD) and tighten all
four screws (DD). Repeat with right support for
upper front door brace (V).
Hardware Used
DD
M4x12 Screw
x 8
5
V
Y
U
DD
DD
Y
U
H
6. Remove preassembled 2 screws (AA) and
door handle sleeve (N) from the door handle
(L). Insert the 2 door sleeves (N) into the holes
located on the back of the door assembly (J),
Insert 2 screws (AA) into the door handle
sleeve (N), through the door handle bezels
(M) and into the thread holes in the door
handles (L). Tighten the screws. As shown on
below gure. Repeat with right door
assembly (K).
Hardware Used
AA
M6x12 Screw
x 4
6
J
M
N
L
AA
9
ASSEMBLY INSTRUCTIONS
7. Insert the bottom axis in left door assembly (J)
into the hole (1) on bottom shelf. Insert the
upper axis in left door assembly (J) into the
hole of support for door pin (W), secure
support for door pin (W) to cart left side panel
(H) using 2 screw (DD). Repeat with right door
assembly (K).
Hardware Used
DD
M4x12 Screw
x 4
7
1
A
W
2
J
W
J
H
8. Place tank shelf (G) onto bottom shelf (A) with
care. Secure the right of tank shelf (G) to
bottom shelf (A) using 2 screws (DD) and
tighten the screws. Repeat and secure the left
of tank shelf (G).
Hardware Used
DD
M4x12 Screw
x 4
DD
8
Left Right
DD
G A
10
ASSEMBLY INSTRUCTIONS
9. Carefully place the grill body (C1) onto the cart
left side panel and cart right side panel (H&E).
Adjust the grill body (C1) so that the holes in
the grill body (C1) are aligned with the holes in
the tabs of the cart side panels (H&E).
NOTE: Make sure the gas hose/regulator
assembly is outside the cart. Fasten the grill
body (C1) using 2 screws (AA) and plain
washer (BB) on each side.
Hardware Used
AA
BB
M6x12 Screw
M6 Plain Washer
x 4
x 4
9
C1
H
E
BB
10. Secure support for left side burner
table (Q) to left side burner table assembly (T)
using 2 screws (DD).
Secure support for right side table (X) to right
side table assembly (Z) using 2 screws (DD).
Hardware Used
DD
M4x12 Screw
x 4
10
AA
DD
Q
X
Z
T
DD
11
ASSEMBLY INSTRUCTIONS
11. Insert 1 pc M6x12 Screw (AA) and 2 pcs
M4x12 Screw (DD) to grill body (C1),
leaving 4-6mm clearance from screw head to
grill body (C1). Align left side burner table
assembly (T) to the 3 inserted screws. Insert 3
screws (AA) with plain washers (BB) from the
holes of grill body (C1) out to the left side
burner table assembly (T). Secure using 1
screw (DD). Adjust left side burner table
assembly (T) correctly then tighten all screws.
Hardware Used
AA
M6x12 Screw
x 4
11
AA
DD
BB
DD
Plain
Washer
M4x12 Screw
x 3
x 3
AA
C1
12
DD
ASSEMBLY INSTRUCTIONS
12. Remove pre-assembled 2 screws from the
bracket in the side burner valve assembly.
Secure side burner valve assembly and side
burner control knob bezel (P) to the side table
by placing the side burner valve assembly
under the side table and sliding the valve stem
through the hole in the side table front
facing and hold in place. Place the side burner
control knob bezel (P) over the valve stem on
the outside of the side table front facing, lining
up the holes in the bezel with the holes in the
valve assembly. Secure by replacing the
screws removed earlier in this step. Tighten
screws. Slide side burner control knob (O)
over valve stem.
12
O
Screws Previously
Removed
P
P
T
13
O
ASSEMBLY INSTRUCTIONS
13. Secure side burner assembly (S) to left side
burner table assembly (T) using 2 screws
(DD). Ensure side burner orice placed into
the gas inlet tube of side burner. Install the
ignition wiring to the electrode assembly.
Hardware Used
DD
M4x12 Screw
x 2
13
DD
S
Electrode Assembly
S
Correct
Wrong
Side Burner Ignition Wire
Side Burner Gas
Inlet Tube
Side Burner Gas
V alve Assembly
Wrong
14
ASSEMBLY INSTRUCTIONS
14. Insert 1 M6x12 screw (AA) Screw and 2
M4x12 Screws (DD) to grill body (C1),leaving
4-6mm clearance from screw head to grill body
(C1). Align right side table assembly (Z) to the
3 inserted screws. Insert 3 M6x12 screws (AA)
with plain washers (BB) from the holes of grill
body (C1) out to the right side table
assembly (Z). Secure right side table assembly
(Z) using 1 M4x12 screw (DD). Adjust the
right side table assembly (Z) correctly then
tighten all screws.
Hardware Used
AA
BB
M6x12 Screw
Plain
x 4
x 3
Washer
DD
Spring
Washer
x 3
14
DD
AA
C1
BB
Z
WARNING: IT IS VERY IMPORTANT TO CHECK
AND ENSURE THAT EACH AND EVERY BURNER
IS FULLY ENGAGED WITH THE ADJACENT VALVE
ORIFICE BEFORE COMPLETING STEP 15.
FAILURE TO DO SO MAY
RESULT IN FIRE OR
EXPLOSION, POSSIBLY
CAUSING SERIOUS
INJURY OR DEATH. REFER TO MAINTENANCE
SECTION INSTRUCTIONS TO PROPERLY CHECK
THE ENGAGEMENT.
AA
DD
15
ASSEMBLY INSTRUCTIONS
15. Open the lid, place 4 heat tents (F), 3 cooking
grates (E1) and 1 warming rack (D1) on the
inside of the grill body (C1). Place side burner
cooking grate (R) onto left side burner table
(T). Insert the warming rack (D1) into the four
holes located on both sides of grill body.
15
F
D1
E1
16. Remove the igniter cap, insert AA battery (B)
into the igniter body with positive ‘+’ end facing
out. Replace the igniter cap.
R
16
B
16
ASSEMBLY INSTRUCTIONS
17. Insert the grease pan (B1) into position by
sliding it in the grill body from the rear as
shown on below gure, along the rails located
just below the underside of grill body.
NOTE: Pay attention and do not slide the
grease pan from opposite position. Insert
grease cup (A1) into position by sliding it onto
the rail on the bottom side of grease pan as
shown.
17
B1
A1
17
ASSEMBLY INSTRUCTIONS
18. Open the cart door assembly (J&K), insert
hose/regulator assembly into the cart
assembly through the hole on cart left side
panel (H). Pull the tank shelf (G) out of the
cart, place gas cylinder (sold separately) onto
tank shelf (G). Rotate the gas cylinder until the
hose/regulator coupling can easily be attached
to the valve on the LP cylinder. Hand-tighten
the hose/regulator coupling to the threaded
valve of the LP gas cylinder. T ighten gas cylinder
retaining bolt. Slide tank shelf (G) back into cart
and secure in place by swinging the tank shelf
rail locking plate over and in front of the tank
shelf (G).
Fully Assembled
18
J
G
K
Front View
G
Tank shelf rail
locking plate
Rear View
18
OPERATION INSTRUCTIONS
CHECKING FOR LEAKS
After all connections are made, check all connections and ttings on the LP gas tank valve, gas hose
and regulator for leaks with a water and soap solution.
To prevent re or explosion while testing for a leak:
• Always perform leak test prior to lighting the grill.
• Do not smoke while testing for a leak.
• Always perform leak tests outdoors in a well-ventilated area.
• Do not use any source of ame while testing for leaks.
• Do not use the grill until any and all leaks are corrected.
• If you are unable to correct a leak, disconnect the propane supply and call a gas appliance service
dealer.
PERFORM LEAK TEST
• Prepare leak test solution by combining 1 part liquid dish soap with 3 parts water.
Total solution required is approximately 2 - 3 ounces (70 - 90 ml).
Put leak test solution in a spray bottle.
• Ensure all control knobs are in the
• Connect the gas hose to the gas supply .
• Open the LP gas tank valve.
• Spray leak test solution on all gas carrying connections and ttings. Presence of bubbles at areas
of applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the
gas supply valve immediately and repair or replace the defective part. Do not use the grill until
all leaks are corrected.
O OFF position.
CAUTION
Only use the regulator and hose assembly provided! If a replacement is necessary , please call
our customer service center. Do not use replacement parts that are not intended for this grill.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJUR Y.
19
OPERATION INSTRUCTIONS
CONNECTING GAS CYLINDER
The propane gas supply cylinder to be used must be constructed and marked in accordance with the
Specications for LP Gas Cylinders of the U.S. Department of Transportation (D.O.T.) or the National
Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous
Goods; and Commission, as applicable; and Provided with a listed overlling prevention device.
Use only 20-pound cylinders (height: 18.11 inches, tank diameter: 9.84 inches, foot diameter: 8.03 inches)
equipped with a cylinder connection device compatible with the connection for outdoor cooking appli-
ances.
The cylinder must include a collar to protect the cylinder valve. The gas cylinder should not be dropped
or handled roughly!
If the appliance is not in use, the gas cylinder must be disconnected. Storage of an appliance indoors
is permissible ONL Y if the cylinder is disconnected and removed from the appliance. Cylinders must
be stored outdoors out of the reach of children and must not be stored in a building, garage or any
other enclosed area. Your cylinder must never be stored where temperatures can reach over 125°F.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of
dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or
plugs may result in leakage of propane.
Before connection, be sure that there is no debris caught in the outlet of the gas cylinder, outlet of the
regulator valve or in the outlet of the burner and burner ports. Connect regulator valve and
hand-tighten rmly. Keep the propane cylinder valve closed and disconnect the propane cylinder from
the regulator valve when the grill is not in use.
DO NOT obstruct the ow of combustion air and ventilation air to the grill. The propane cylinder must
be arranged for vapor withdrawal and equipped with a listed overlling prevention device. Please use
the proper cylinder orientation to provide vapor withdrawal. NOTE: The cylinder must be fully upright
for the cylinder to have vapor withdrawal only.
CAUTION
a. Do not store a spare LP-gas cylinder under or near this appliance.
b. Never ll the cylinder beyond 80 percent full.
c. If the information in (a) and (b) is not followed exactly, a re causing death or serious
injury may occur.
20
OPERATION INSTRUCTIONS
NOTE: Other cylinders may be acceptable for use with this appliance provided they are compatible
with the appliance nesting hole and retention means. Refer to Step 18 of the Assembly Instructions
for correct cylinder to cylinder holder connection.
WARNING
ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO
PREVENT FIRE, DAMAGE AND/OR INJUR Y.
CONNECTING THE LP TANK
1. The knob on the LP tank must be closed. Make sure that the knob is turned clockwise to a
full stop. The cylinder supply system must be arranged for vapor withdrawal.
2. Check that the control knob on the control unit is turned off.
3. Remove the protective cap from the LP tank valve and coupling nut.
4. Hold the regulator in one hand and insert the nipple into the valve
outlet. Be sure the nipple is centered in the valve outlet. The coupling
nut connects to the large outside threads on the valve outlet. Use
care – do not cross thread the connection.
5. Hand-tighten the coupling nut clockwise until it comes to a full
stop. Firmly tighten by hand only . Do not use tools.
T o Disconnect: Fully close the tank valve by turning clockwise.
Turn the coupling nut counterclockwise until the regulator assembly detaches.
WARNING
In the connection process, make sure:
• the regulator inlet connector mates with the cylinder valve outlet properly, safely and rmly, and;
• the LP gas hose does not come in contact or remain in contact with the rebox.
21
OPERATION INSTRUCTIONS
Lighting The Grill
Before rst use:
Remove all hangings or plastic straps, if present. Before you cook on your new gas grill, it is important
to clean your grill with heat. To do this, operate the grill for approximately 15 minutes with the lid closed
and the control knob in the highest position. This will clean the internal parts by burning off any residue
and odor from the manufacturing process.
CAUTION
If the ame extinguishes accidentally during ignition or operation, immediately TURN OFF the
cylinder valve and then TURN OFF the control knob.
WARNING
Do not lean over grill when lighting. Read instructions before lighting.
1. Check that the control knobs are in the
2. Open valve at tank fully by turning counter-clockwise.
3. Open lid during lighting.
4. Push igniter down 3 to 4 seconds while turning right side control knob to the HIGH position. The
burner should ignite.
If ignition does not take place within 5 seconds, immediately turn the control knob to the O OFF
position. Wait 5 minutes and repeat step 4 above or refer to match lighting instructions below.
5. Repeat for all other burners.
If the burner still does not light, check that there is gas in the cylinder and follow the match lighting
instructions.
O OFF position.
22
OPERATION INSTRUCTIONS
LIGHTING THE GRILL WITH A MATCH
1. Open the lid.
2. Insert a match in the end of the match holder that is installed on the inside of the cabinet door.
3. Light the match.
4. Immediately place the lit match through the spaces in the grill gates near the ports of the burner
between the heat tents as shown. Make sure the lit match is close to the burner ports.
5. Press in the control knob that operates the burner and rotate counter-clockwise to High
position and burner should light immediately.
6. Repeat 2~5 steps to lighting the remaining burners.
7. Adjust burners to desired cooking settings.
CAUTION
Make sure all burners controls are off except for the burner being lit and the
burners that have been lit.
Main Burner Match Lighting
Side Burner Match Lighting
SHUTDOWN INSTRUCTIONS
1. Turn control knobs clockwise to the O OFF position.
2. Close valve at tank fully by turning clockwise.
3. Close lid.
Turn off LP supply at cylinder when appliance is not in use.
23
CARE AND MAINTENANCE
Cooking Grates
The best time to ‘burn-off’ the cooking grates is after every use (approx. 15 minutes). The grill is
already hot from cooking thus requiring less fuel to obtain necessary temperature for ‘burn-off’.
To ‘burn off’ or heat clean your grill, turn the burners to highest position and run for 15 minutes
with the lid closed. Then turn off the burners and use a wire brush to clean excess food residue
from the grates.
The porcelain grates have an enamel nish (similar to glass) and should be handled with care
not to chip.
CAUTION
Ensure the grill is cool before cleaning and conducting maintenance and with the gas supply
turned off at the LP-Gas Cylinder.
Recommended Cleaning Supplies
Mild liquid dish soap, warm water, nylon cleaning pad, wire brush
DO NOT use cleaners that contain acid, mineral spirits or any abrasive substance.
Outside Surfaces
It is recommended to use only mild dish soap and hot water to clean grill and grill parts.
Rinse with warm water.
Inside Bottom Pan of Grill Body
To avoid are-ups, the bottom pan of the cooking box should be kept clean on a regular basis.
Remove residue using a brush, scraper and/or cleaning pad. Wash with mild dish soap and warm
water. Rinse with warm water. Avoid water splashing into venturi tubes of burners.
Heat T ents
Clean residue with wire brush and wash with mild dish soap and
warm water. Rinse with warm water.
Grease Cup
Empty the grease cup and clean with mild dish soap and
warm water on a regular basis.
Checking The Flame
For maximum fuel efciency and cooking performance, ame
should be a blue-yellow color and be between 1- 2 inches high.
To check the ame, view the ame through the holes in both
sides of the rebox.
Hole for viewing the ame
24
CARE AND MAINTENANCE
Burner Assembly
Warming Rack
Removing The Burner Assembly
Cooking
Grates
1. Make sure all control knobs are in the OFF
position, gas supply valve is closed, and the
gas hose is disconnected from the gas supply .
Heat Tents
2. Open lid and remove warming rack, cooking
grates, and heat tents.
3. Remove hinge pin as illustrated in Figure 1. Remove the 2 screws that secure the igniter electrode
to the burner as illustrated in Figure 2.
Figure 1
1
Figure 2
2
4. Slide burners out of rebox as shown.
25
Main Burner
CARE AND MAINTENANCE
Cleaning the Burner Assembly
– Make sure the grill is cool
1. Ensure all burner ports are clear of clogs. Use of a pin or paper clip works well.
2. Ensure burner is free of any damage. If damage is found, replace with new burner.
3. Ensure the end of the burner and primary air screen are clear from insect nests, dirt or debris.
Re-installing the Burner
Ensure that gas valve orices are correctly positioned inside burner inlet (venturi).
The use of a ashlight may be necessary to ensure the correct position.
It is recommended to view the correct position through the rebox vent holes as illustrated below.
Bottom View
View the correct position
from the bottom of the rebox
Wrong Wrong Correct
WARNING
If the instructions above are not followed, a re or explosion may result, possibly
causing serious bodily injury or death.
Other Care and Maintenance
It is recommended that inspection and service on this appliance be conducted annually by a qualied
service person.
It is recommended that you regularly check that the outdoor cooking appliance area is clear and free
from combustible material, gasoline and other ammable vapors and liquids.
It is recommended that you regularly check that the ow of combustion and ventilation air is not
obstructed.
It is recommended that you regularly check that the ventilation openings of the grill cabinet
are free and clear from debris.
It is recommended that you regularly check and clean the burner/venturi tubes for insects and insect
nests. A clogged tube can lead to a re beneath the grill.
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CARE AND MAINTENANCE
The electronic ignition requires 1 “AA” alkaline battery , which is included.
WARNING
DO NOT mix old and new batteries.
DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickel-Cadmium) batteries.
DO NOT dispose of batteries in re. Improper disposal may cause batteries to leak or explode.
TROUBLESHOOTING
If you have any questions regarding the product, please call customer service at 1-877-447-4768,
8:30 a.m. – 4:30 p.m., CST, Monday – Friday.
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The burner will not
light using the
ignitor procedure
(weak or no spark
being generated).
Low Heat.
Excessive
Flare Ups.
1. The igniter electrode may be
covered with grease or residue.
2. The igniter electrode may
have a loose or disconnected
wire.
3. Cracked or broken ignition
electrode.
4. Dead battery or faulty
battery connection.
1. Insufcient gas pressure to
the unit.
1. Grease and/or residue
build-up on heat tents or in
rebox.
2. Excessive dripping of fat or
marinade from food.
3. Cooking temperature too high.
1. Clean the ignitor electrode.
2. Check the connection and reconnect any
loose or disconnected wires.
3. Replace ignition electrode (see Replacement Parts List).
4. Perform any of the following:
a. Replace battery
b. Check to see if battery is inserted
correctly.
c. Check for any corrosion around battery
terminals.
d. Check wire connections as stated
above
1. Call a qualied service agency to check
the gas supply pressure and correct the
pressure.
1. Clean the grill components.
2. Trim the fat from meat and use non-oil
based marinades.
3. Lower temperature accordingly .
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TROUBLESHOOTING
PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION
The burner will not
light with a match.
No gas ow or an
obstructed gas ow.
1. Match not reaching burners
(when holding match with
hand).
2. Empty tank.
3. Poor connection between
valve regulator and LP
cylinder coupling.
4. Burner inlet blocked.
1. Tank valve not on or fully
opened.
2. Empty tank.
3. Poor connection between
valve regulator and LP
cylinder coupling.
4. Burner inlet blocked.
1. Use match holder found in
cabinet door.
2. Check fuel level and rell tank if
necessary.
3. Turn of f grill knobs, close the LP
cylinder valve at top of cylinder
and check the connection
between the regulator valve
and cylinder coupling.
Disconnect and reconnect, if
necessary.
4. Clean the burner inlet (venturi)
and burner as described by the
Care and Maintenance section
in the manual.
1. Fully open tank valve by turning
counterclockwise.
2. Check fuel level and replace
fuel if necessary.
3. Turn of f grill knobs, close the LP
cylinder valve at top of cylinder
and check the connection
between the regulator valve
and cylinder coupling.
Disconnect and reconnect, if
necessary.
4. Clean the burner inlet (venturi)
and burner as described by the
Care and Maintenance section
in the manual.
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LIMITED WARRANTY
1-Year Limited Warranty
This LP gas grill is warranted for 1 year (5 years on the Stainless Steel burners) against broken or
damaged parts at the time of purchase. It is warranted to be free of defects. Paint is warranted to be
free of defects except for rust, which may appear after repeated use.
This warranty does not cover damage or issues related to neglect, abuse, or modications to the
appliance. Repair labor is not covered.
All parts that meet the warranty requirements will be shipped at no charge via the discretion of the
manufacturer (ground shipments, US Mail, or Parcel Post ONLY). Any special handling charges (i.e.
Second Day, overnight, etc.) will be the responsibility of the consumer.
All warranty claims apply only to the original purchaser and require a proof of purchase verifying
purchase date. Do not return parts without rst obtaining a return authorization number from our
customer service. This service is available by calling toll free 1-877-447-4768, 8:30 a.m. – 4:30 p.m.,
CST, Monday – Friday.
NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages
or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not
apply to you. This warranty gives you specic legal rights and you may also have other legal rights
which may vary from state to state.
GHP Group Inc.
6440 W. Howard Street
Niles, Il, USA
60714-3302
Item Name: 4-Burner LP Gas Grill with Side Burner
Model #: DGE486BSP/DGE486BSP-D/DGE486GSP/DGE486GSP-D
Main burner total rated BTU: 40,000 BTU/Hr
Side burner rated BTU: 12,000 BTU/Hr
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