Dyna-glo Dga550ssn-1 Owner's Manual

5-BURNER NATURAL

GAS BARBECUE

Model #DGA550SSN/ DGA550SSN-D

Français p. 30

Español p. 59

ANS Z21.58b-2012

CSA 1.6b-2012

Outdoor Cooking

Gas Appliance

ATTACH YOUR RECEIPT HERE

Serial Number

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday, or e-mail us at customerservice@ghpgroupinc.com.

70-10-055 Rev 02/2014

Purchase Date

TABLE OF CONTENTS

Package Contents

............................................................................................................... 3

Hardware Contents.............................................................................................................. 5

Safety Information Preparation

.......................................................................................................................... 7

............................................................................................................... 5

Assembly Instructions.......................................................................................................... 8

Operating Instructions Care and Maintenance Troubleshooting Warranty

............................................................................................................................ 28

................................................................................................................. 26

Replacement Parts List

....................................................................................................... 19

...................................................................................................... 23

..................................................................................................... 29

Assembler/Installer: This instruction manual contains important information necessary for the proper

assembly and safe use of this appliance. Read and follow all warnings and instructions before

assembling and using this appliance. Leave these instructions with the consumer.

Consumer/User: Follow all warnings and instructions when using this appliance.

Keep these instructions for future reference.

DANGER

If you smell gas:

1. Shut off gas to the appliance.

 2.Extinguishopename.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately

callyourgassupplieroryourre

department.

5. Failure to follow these instructions

couldresultinre,explosion,or

burn hazard which could cause property damage, personal injury or death.

WARNING:

1. DO NOT store or use gasoline or other ammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP (liquid propane) cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

3. This grill is for outdoor use only and shall not be used in a building, garage, under overhangs or any other enclosed area.

4. DO NOT leave a lit grill unattended. Keep children and pets away from the grill at all times.

PACKAGE CONTENTS

PART DESCRIPTION QUANTITY

A Bottom Shelf 1 B Locking Caster 2 C Caster 2 D Cart Left Side Panel 1 E Cart Right Side Panel 1

F Cart Rear Panel 1 G Upper Front Door Brace 1 H Left Door Assembly 1

I Right Door Assembly 1

J Door Handle 2 K Door Handle Sleeve 4 L AA Battery 1

M Main Burner Control Knob

(Lg)

N Side/Rear Burner Control

Knob (Sm)

PART DESCRIPTION QUANTITY

O Grill Body 1

P Left Shelf 1

Q Side Burner Cooking

Grate

R Right Shelf 1

S Grease Pan 1 T Grease Cup 1

U Lid Handle 1

V Lid Handle Bezel 2

W Warming Rack 1

X Heat T ent 5 Y Cooking Grate 3 Z Natural Gas Hose Holder 2

A1 Quick Disconnect Coupling 1

with lid handle.

HARDWARE CONTENTS (shown actual size)

M6x12 Screw

Qty. 29

M6x16 Screw

Qty. 10

Plain Washer

Qty. 16

M4x10 Screw

Qty. 4

NOTE: Preassembled

with door handle.

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

M4x10 Screw

Qty. 14

NOTE: Four screws

preassembled with

bottom shelf.

M6x20 Screw

Qty. 4

NOTE: Preassembled

SAFETY INFORMATION

Please read and understand this entire manual before attempting to assemble, operate or install the product. If you have any questions regarding the product, please call customer service at: 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

DANGER

DO NOT use in an explosive atmosphere. Keep grill area clear and free from combustible materials,

gasoline and other ammable vapors and liquids.

CALIFORNIA PROPOSITION 65

• Fuels used in gas, oil red, wood burning, and charcoal burning appliances and the products of

combustion of such fuels contain chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. This product contains chemicals, including lead and lead compounds, known to the state of California to cause cancer, birth defects or other reproductive harm.

Wash hands after handling.

SAFETY INFORMATION

CAUTION

• NEVER use charcoal or lighter uid with the grill.

• DO NOT use gasoline, kerosene or alcohol for lighting.

• This grill is not intended to be used in or installed on recreational vehicles and/or boats.

• ALWAYS open grill lid slowly and carefully as heat and steam trapped within the grill can burn you severely.

• NEVER attempt to operate this grill using propane.

• ALWAYS employ a qualied service agency to install all necessary natural gas supply plumbing,

manual shutoff valve, and quick-connect ttings.

• DO NOT store or use gasoline or other ammable liquids or vapors in the vicinity of this or any other appliance.

• An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

• This grill is for use with natural gas only.

• NEVER attempt to attach this grill to the self-contained propane system of a boat, camper trailer, motor home or house.

• DO NOT attempt to move the grill while it is lit or when it is hot. The casters should be locked when not moving the grill.

DO NOT place the grill under overhead combustible construction or awnings. Minimum clearance from sides and back of unit to combustible construction is 36 inches (914.4mm).

NOTE: The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.

WARNING

36 inches (91.4 cm)

• DO NOT use the grill unless it is completely assembled and all parts are securely fastened and tightened.

• Keep all combustible items and surfaces at least 36 inches (91.44 cm) away from the grill at all times.

SAFETY INFORMATION

• DO NOT touch metal parts of grill until it has completely cooled (about 45 minutes) to avoid burns, unless you are wearing protective gear (pot holders, gloves, BBQ mittens, etc…).

• DO NOT alter this grill in any manner.

• Clean and inspect the hose before each use. If there is evidence of abrasion, wear, cuts, or leaks, the hose must be replaced prior to operating the appliance. The replacement hose assembly will be

that which is specied by the manufacturer, listed in the repair parts list in this manual.

• Move gas hoses as far away as possible from hot surfaces and dripping hot grease.

• Keep the grill’s valve compartment, burners and circulating air passages clean. Inspect the grill

before each use. Do not obstruct the ow of gas or ventilation air.

• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to properly assemble or safely operate the grill.

• DO NOT leave a lit grill unattended. Keep children and pets away from the grill at all times.

• DO NOT place this grill on any type of tabletop surface. The grill should be placed on a at and level surface.

• DO NOT use the grill in high winds.

PREPARATION

Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble the product.

Estimated Assembly Time: 50 minutes with two people Tools Required for Assembly and leak testing (not included): Phillips screwdriver, spray bottle.

ASSEMBLY INSTRUCTIONS

Qty. 40

M4x10 Screw

Qty. 12

M6x20 Screw

Qty. 4

NOTE:

Plain Washer

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

Qty. 40

M4x10 Screw

Qty. 12

M6x20 Screw

Qty. 4

NOTE:

Plain Washer

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

Qty. 16

Spring Washer

Qty. 16

Preassembled

with lid handle.

Spring Washer

Qty. 16

Preassembled

with lid handle.

Qty. 16

Preassembled

with lid handle.

Qty. 16

Preassembled

with lid handle.

Qty. 40

M4x10 Screw

Qty. 12

M6x20 Screw

Qty. 4

NOTE:

Plain Washer

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

1. Attach two locking casters (B) to the rear of

the bottom shelf (A) and secure using four plain washers (BB), four spring washers (CC), and four M6x12 screws (AA) for each locking caster (B).

Hardware Used

M6x12 Screw

Plain washer

Spring washer

2. Attach two casters (C) to the front of the

bottom shelf (A) and secure using four plain washers (BB), four spring washers (CC), and four M6x12 screws (AA) for each caster (C).

x 8

Hardware Used

M6x12 Screw

Plain washer

Spring washer

3. Flip the bottom shelf (A) over. Partially insert four

M6x12 screws (AA) into the bottom shelf (A).

Hardware Used

M6x12 Screw

x 8

x 4

ASSEMBLY INSTRUCTIONS

Qty. 40

M4x10 Screw

Qty. 12

M6x20 Screw

Qty. 4

NOTE:

Plain Washer

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

Qty. 40

M4x10 Screw

Qty. 12

M6x20 Screw

Qty. 4

NOTE:

Plain Washer

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

4. Attach the cart left and right side panels (D & E)

by placing the panel keyholes over the screw heads (AA) on the bottom shelf (A). Slide the cart side panels (D & E) so that the screw head is over the smaller part of the keyhole. Thread the screws (AA) down snug but DO NOT tighten as some slack will be necessary in following assembly steps.

5. Partially insert two M6x12 screws (AA) into the

cart left and right side panels (D & E).

Hardware Used

6. Attach the cart rear panel (F) by sliding the keyholes

in the cart rear panel (F) over the inserted screws

M6x12 Screw

x 2

(AA). Slide the cart rear panel (F) down to meet bottom shelf (A). Secure the cart rear panel (F) to the bottom shelf (A) with three M6x12 screws (AA). Tighten all screws, including the two screws in cart side panels (D & E).

Hardware Used

M6x12 Screw

x 3

ASSEMBLY INSTRUCTIONS

Qty. 40

M4x10 Screw

Qty. 12

M6x20 Screw

Qty. 4

NOTE:

Plain Washer

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

Qty. 12

M6x20 Screw

Qty. 4

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

Qty. 12

M6x20 Screw

Qty. 4

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

7. Partially insert two M6x12 screws (AA) into the

cart left and right side panels (D & E). Attach upper front door brace (G) to the four M6x12 screws (AA). Tighten the screws.

Hardware Used

M6x12 Screw

x 4

8. Remove preassembled M4x10 screws (GG) from

the door handles (J). Insert two door handle sleeves (K) into the holes located on the back of the left door assembly (H). Insert two M4x10 screws (GG) into the door handle sleeves (K) and into the threaded holes in the door handle (J). Tighten the screws. Repeat with right door assembly (I).

Hardware Used

M4x10 Screw

x 4

9. Attach the left door assembly (H) to the cart

body by aligning the holes in the hinge of the left door assembly (H) with the holes in the cart left side panel (D). Secure using four M4x10 screws (DD). Tighten all screws. Repeat with right door assembly (I).

Hardware Used

M4x10 Screw

x 8

ASSEMBLY INSTRUCTIONS

Qty. 2

NOTE:

10. Remove preassembled M6x25 screws (HH)

from the lid handle (U). Attach the lid handle (U) by inserting two M6x25 screws (HH) from inside the lid of the grill body (O), through the lid handle bezels (V), into the lid handle (U) and tightening securely.

Hardware Used

11. Slip main burner control knobs (M) and side/

rear burner control knobs (N) onto the valve stems located on the front control panel of the grill body (O).

M6x25 Screw

x 2

12. Lock the back two locking casters (B) to ensure

the cart does not move. Using two people, carefully place the grill body (O) over the mounting tabs on the cart side panels (D & E) and onto the cart. Adjust the grill body (O) so that the holes in the grill body (O) are aligned with the holes in the tabs of the cart side panels (D & E).

NOTE: Make sure the natural gas hose is inside

the cart and exits through the opening hole in the cart rear panel (F).

ASSEMBLY INSTRUCTIONS

Qty. 4

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

Qty. 12

M6x20 Screw

Qty. 4

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

Qty. 10

13. Secure the grill body (O) using two M6x20

screws (EE) on each side.

Hardware Used

M6x20 Screw

14. Install the natural gas hose holders (Z) by

removing four M4x10 screws (DD) from the predrilled holes in the bottom shelf (A), aligning the natural gas hose holders (Z) with the predrilled holes and over the natural gas hose, then securing with the screws (DD).

x 4

Hardware Used

15. Partially insert two M6x16 screws (FF) into the

left side of grill body (O). DO NOT fully tighten screws (leave approximately 5 mm).

M4x10 Screw

x 4

Hardware Used

M6x16 Screw

x 2

ASSEMBLY INSTRUCTIONS

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

Qty. 10

Qty. 12

M6x20 Screw

Qty. 4

Qty. 16

Spring Washer

Qty. 16

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

M6x16 Screw

Qty. 10

16. Align the key holes in the left shelf (P) with the

two M6x16 screws (FF) just installed in the grill body (O) and tighten screws. Insert three M6x16 screws (FF) in the remaining holes in the supports and tighten.

Hardware Used

17. Align the side burner tubing with the side burner

orice and insert into the side burner orice.

Use two M4x10 screws (DD) to secure the side

burner orice and side burner orice support to

the side burner support.

M6x16 Screw

x 3

Hardware Used

18. Attach the ignition wiring to the electrode.

M4x10 Screw

x 2

ASSEMBLY INSTRUCTIONS

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

Qty. 10

M6x25 Screw

Qty. 2

NOTE:

Preassembled

with lid handle.

Qty. 10

19. Align the key holes on the burner tray with the

side burner cooking grate (Q) and set in place.

20. Partially insert two M6x16 screws (FF) into the

right side of grill body (O). DO NOT fully tighten screws (leave approximately 5 mm).

Hardware Used

21. Align the key holes in the right shelf (R) with the

two screws (FF) just installed in the grill body (O) and tighten screws. Insert three M6x16 screws (FF) in the remaining holes in the supports and tighten.

Hardware Used

M6x16 Screw

x 2

x 3

ASSEMBLY INSTRUCTIONS

WARNING: IT IS VERY IMPORTANT TO

CHECK AND ENSURE THAT EACH AND EVERY BURNER IS FULLY ENGAGED WITH THE ADJACENT VALVE ORIFICE BEFORE COMPLETING STEP 22. FAILURE TO DO SO MAY RESULT IN FIRE OR EXPLOSION, POSSIBLY CAUSING SERIOUS INJURY OR DEATH. REFER TO MAINTENANCE SECTION INSTRUCTIONS TO PROPERLY CHECK THE ENGAGEMENT.

22. Open the lid of the grill body (O) and place

the ve heat tents (X) on the brackets directly

above the burners.

WARNING

Burner

Valve

Orifice

23. Place three cooking grates (Y) on the grill body

braces and grill rear panel.

ASSEMBLY INSTRUCTIONS

24. Insert the warming rack (W) into the two holes

located on the back edge of the grill body (O).

25. Insert the grease pan (S) into position by sliding it

in the grill body (O) from the rear along the rails. Insert the grease cup (T) into position by sliding it onto the rails located on the bottom side of the grease pan (S).

26. Remove the igniter cap by turning it counter-

clockwise. Insert the AA battery (L) into the igniter body with positive (+) end facing out. Replace the igniter cap.

OPERATING INSTRUCTIONS

Connecting the Grill to the Natural Gas Supply

• The quick disconnect coupling (A1) and supply gas line must be installed by a qualied service

agency. The supply connection must be made in accordance with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, in the USA, or the Natural Gas and Propane Installation Code, CSA B149.1, in Canada.

• A properly sized manual shutoff valve must be installed between the grill and the gas supply piping.

• The grill and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 0.5 PSI (3.5 kPa).

• The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 0.5 PSI (3.5 kPa).

• Always connect the exible gas supply hose to the gas supply before opening the manual shutoff

valve.

To Connect:

1. Ensure that the manual gas shutoff valve is closed.

2. Remove the protective rubber caps from the plug and

sleeve ends of the quick disconnect ttings. Check that the ttings are clean.

3. Retract the sleeve on the coupling as illustrated.

4. Insert the plug and release the sleeve as illustrated.

5. Push the plug into the sleeve until the sleeve snaps

forward to lock the plug in the coupling.

6. Open the manual gas shutoff valve.

To Disconnect:

1. Close the manual shutoff valve.

2. Push the sleeve back and gently pull out the plug.

3. Replace the protective rubber caps on the plug and sleeve ends of the quick disconnect couplings.

WARNING

In the connection process, make sure:

• The gas supply hose does not come in contact or remain in contact with the rebox.

OPERATING INSTRUCTIONS

Checking for Leaks

After all connections are made, check all connections and ttings on the NG hose and quick

connector for leaks with a water and soap solution.

To prevent re or explosion while testing for a leak:

• ALWAYS perform leak test prior to lighting the grill.

• DO NOT smoke while testing for a leak.

• ALWAYS perform leak tests outdoors in a well-ventilated area.

• DO NOT use any source of ame while testing for leaks.

• DO NOT use the grill until any and all leaks are corrected.

• If you are unable to correct a leak, close the manual shutoff valve and call a gas appliance service dealer.

Perform Leak Test

• Prepare leak test solution by combining 1 part liquid dish soap with 3 parts water. Total solution required is approximately 2 - 3 ounces (70 - 90 ml). Put leak test solution in a spray bottle.

• Ensure all control knobs are in the O OFF position.

• Connect the gas hose to the gas supply.

• Open the manual shutoff valve.

• Spray leak test solution on all gas carrying connections and ttings. Presence of bubbles at areas of

applied test solution indicates a gas leak. If leaks are detected or you smell or hear gas, shut off the gas supply valve immediately and repair or replace the defective part. Do not use the grill until all leaks are corrected.

CAUTION

Use only the hose assembly provided. If a replacement is necessary, please call our customer service center. DO NOT use replacement parts that are not intended for this grill.

WARNING

ALL INSTRUCTIONS AND SAFEGUARDS ON THIS PAGE MUST BE FOLLOWED TO PREVENT FIRE, DAMAGE AND/OR INJURY.

OPERATING INSTRUCTIONS

Lighting Instructions (for all burners, including side burner and rotisserie burner) Before First Use:

Remove all hangings or plastic straps, if present. Before you cook on your new gas grill, it is important to clean your grill with heat. To do this, operate the grill for approximately 15 minutes with the lid closed and the control knob in the highest position. This will clean the internal parts by burning off any residue and odor from the manufacturing process.

Important: If your grill is equipped with a rotisserie burner, only that burner should be used for cooking when the rotisserie is mounted and in operation. The main burners on the grill must be turned O OFF when the rotisserie burner is in use.

Important: DO NOT use the rotisserie burner and the main burner at the same time while using the rotisserie. DO NOT use side burners and the rotisserie simultaneously.

WARNING

DO NOT lean over grill when lighting. Read instructions before lighting.

CAUTION

Iftheameextinguishesaccidentallyduringignitionoroperation,immediatelyTURNOFFthe

manual shutoff valve and then TURN OFF the control knobs.

Read instructions before lighting.

1. Check that the control knobs are in the O OFF position.

2. Open lid during lighting.

3. Open manual shutoff valve fully.

4. Push igniter down 3 to 4 seconds while turning the desired control knob to the high position. The

burner should ignite.

NOTE: When lighting the rotisserie burner, the control knob must be pushed in and turned to the

high position. Push igniter down 3 to 4 seconds while continuing to depress the rotisserie burner control knob in the high position. Once the rotisserie burner has ignited, continue to depress the control knob for an additional 30 seconds. The rotisserie burner should then stay lit.

If ignition of any burner does not take place within 5 seconds, immediately turn the control knob to the O OFF position. Wait 5 minutes and repeat step 4 above or refer to match lighting instructions in manual.

5. Repeat Step 4 above to ignite all other burners.

OPERATING INSTRUCTIONS

Lighting the Grill with a Match

1. Open the lid.

2. Insert a match in the end of the match holder that is

installed on the inside of the cabinet door.

3. Light the match.

4. Immediately place the lit match through the 20 mm

(0.75 in.) hole on the side of the grill body, nearest

the left burner. Make sure the lit match is close to the

burner ports.

5. Press in the control knob that operates the burner and

rotate counter-clockwise to High position and

burner should light immediately.

6. The other main control can now be turned on the High

position by sequence and will light via crossover port.

7. Adjust burners to desired cooking settings. NOTE: When lighting the rotisserie burner, the control

knob must be pushed in and turned to the high position, continuing to depress the rotisserie burner control knob in the high position. Once the rotisserie burner has ignited, continue to depress the control knob for an additional 30 seconds. The rotisserie burner should then stay lit.

LIGHTING MAIN BURNER

LIGHTING SIDE BURNER

WARNING

Make sure all burner controls are off, except for the burner being lit and the burners that have been lit.

Shutdown Instructions

1. Turn control knobs clockwise to the O "OFF"

position.

2. Close manual shutoff valve.

3. Close lid. Turn off manual shutoff valve when appliance is not

in use.

LIGHTING ROTISSERIE BURNER

CARE AND MAINTENANCE

Cooking Grates

The best time to ‘burn-off’ the cooking grates is after every use (approx. 15 minutes). The grill is already hot from cooking thus requiring less fuel to obtain necessary temperature for ‘burn-off’.

To ‘burn off’ or heat clean your grill, turn the burners to highest position and run for 15 minutes with the lid closed. Then turn off the burners and use a wire brush to clean excess food residue from the grates.

The porcelain grates have an enamel nish (similar to glass) and should be handled with care not to chip.

Turn off, unplug, and remove the rotisserie kit when not in use. After using, clean all metal parts by wiping clean using a damp rag. Do not immerse any parts in water. Wipe completely dry before storing. Store in a dry place.

CAUTION

Ensure the grill is cool before cleaning and conducting maintenance. Ensure the gas supply is turned off at the manual shutoff valve.

Recommended Cleaning Supplies

Mild liquid dish soap, warm water, nylon cleaning pad, and a wire brush. DO NOT use cleaners that contain acid, mineral spirits, or any abrasive substance.

Outside Surfaces

It is recommended to use only mild dish soap and hot water to clean grill and grill parts. Rinse with warm water.

Inside Bottom Pan of Grill Body

To avoid are-ups, the bottom pan of the cooking box should be kept clean on a regular basis.

Remove residue using a brush, scraper and/or cleaning pad. Wash with mild dish soap and warm water. Rinse with warm water. Avoid water splashing into venturi tubes of burners.

Heat Tents

Clean residue with wire brush and wash with mild dish soap and warm water. Rinse with warm water.

Grease Cup

Empty the grease cup and clean with mild dish soap and warm water on a regular basis.

CARE AND MAINTENANCE

Checking the Flame

For maximum fuel efciency and cooking performance,

ame should be a blue-yellow color and be between

1 - 2 inches high.

To check the ame, view the ame through the holes in the right side of the rebox.

Removing the Burner Assembly

1. Make sure all control knobs are in the OFF position,

gas supply valve is closed, and the gas hose is

disconnected from the gas supply.

2. Open lid and remove warming rack, cooking grates,

and heat tents.

3. Remove cotter pins at back of burners to detach

burners from brackets.

4. Slide burners out of rebox.

5. Detach ignition wire from ignitor as shown.

2 in.

Good Flame

Yellow Light Blue Blue

Bad Flame

Cleaning the Burner Assembly

1. Make sure the grill is cool. Turn gas off at the control knobs and close the manual shutoff valve.

2. Disconnect NG hose.

3. Remove warming rack, cooking grates and heat tents.

4. Detach burner by removing the cotter pins at the back of the burners to detach them from the

brackets.

5. Detach ignition wire from electrode by hand only. DO NOT use pliers or any other tool as it may

damage the electrode or wire.

6. Lift burner slowly.

7. Ensure all burner ports are clear of clogs. Use of a pin or paper clip works well.

8. Ensure burner is free of any damage. If damage is found, replace with new burner.

9. Ensure the end of the burner and primary air screen are clear from insect nests, dirt or debris.

CARE AND MAINTENANCE

Reinstalling the Burner Assembly

1. Ensure that gas valve orices are correctly positioned

inside burner inlet (venturi).

2. The use of a ashlight may be necessary to ensure the

correct position.

3. It is recommended to view the correct position through

the rebox vent holes.

WARNING

Iftheinstructionsabovearenotfollowed,areorexplosionmayresult,possiblycausingserious

bodily injury or death.

Other Care and Maintenance

• It is recommended that inspection and service on this appliance be conducted annually by a

qualied service person.

• It is recommended that you regularly check that the outdoor cooking appliance area is clear and free

from combustible material, gasoline and other ammable vapors and liquids.

• It is recommended that you regularly check that the ow of combustion and ventilation air is not

obstructed.

• It is recommended that you regularly check that the ventilation openings of the cylinder enclosure

(cabinet) are free and clear from debris.

• It is recommended that you regularly check and clean the burner/venturi tubes for insects and insect

nests. A clogged tube can lead to a re beneath the grill.

The electronic ignition requires one "AA" alkaline battery, which is included.

WARNING

BURN HAZARD

DO NOT mix old and new batteries. DO NOT mix alkaline, standard (Carbon-Zinc), or rechargeable (Nickle-Cadmium) batteries. DO NOT dispose of batteries in re. Improper disposal may cause batteries to leak or explode.

TROUBLESHOOTING

If you have any questions regarding the product, please call customer service at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

The burner will not light using the ignitor procedure (weak or no spark being generated).

1. The igniter electrode may be covered with grease or residue.

2. The igniter electrode may have a loose or disconnected

1. Clean the ignitor electrode.

2. Check the connection and reconnect any loose or disconnected wires.

wire.

3. Cracked or broken ignition electrode.

4. Dead battery or faulty battery connection.

3. Replace ignition electrode (see Replacement Parts List).

4. Perform any of the following:

a. Replace battery. b. Check to see if battery is inserted

correctly.

c. Check for any corrosion around

battery terminals.

d. Check wire.

Low heat. 1. Insufcient gas pressure to

the unit.

1. Call a qualied service agency to

check the gas supply pressure and correct the pressure.

Excessive

are ups.

1. Grease and/or residue build-

up on heat tents or in rebox.

2. Excessive dripping of fat or marinade from food.

3. Cooking temperature too high.

1. Clean the grill components.

2. Trim the fat from meat and use non-oil based marinades.

3. Lower temperature accordingly.

The burner will not light with a match.

1. Match not reaching burners (when holding match with hand).

2. Gas supply shut off.

3. Poor connection between gas

hose plug tting and sleeve

coupling.

4. Burner inlet blocked.

1. Use match holder found in cabinet door.

2. Check that the manual gas supply shutoff valve is open.

3. Turn off the grill knobs, close the gas supply shutoff valve and check the connection between the plug and sleeve coupling. Disconnect and reconnect, if necessary.

4. Clean the burner inlet (venturi) and burner as described by the Care and Maintenance section in the manual.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION

No gas ow or an obstructed gas ow.

1. Gas supply shut off.

2. Poor connection between gas

hose plug tting and sleeve

coupling.

3. Burner inlet blocked.

1. Check that the manual gas supply shutoff valve is open.

2. Turn off the grill knobs, close the gas supply shutoff valve and check the connection between the plug and sleeve coupling. Disconnect and reconnect, if necessary.

3. Clean the burner inlet (venturi) and burner as described by the Care and Maintenance section in the manual.

WARRANTY

1-Year Limited Warranty

This natural gas grill is warranted for 1 year (5 years on the stainless steel burners) against broken or damaged parts at the time of purchase. It is warranted to be free of defects. Paint is warranted to be free of defects except for rust, which may appear after repeated use.

This warranty does not cover damage or issues related to neglect, abuse, or modications to the

appliance. Repair labor is not covered. All parts that meet the warranty requirements will be shipped at no charge via the discretion of the

manufacturer (ground shipments, US Mail, or Parcel Post ONLY). Any special handling charges (i.e. Second Day, overnight, etc.) will be the responsibility of the consumer.

All warranty claims apply only to the original purchaser and require a proof of purchase verifying

purchase date. Do not return parts without rst obtaining a return authorization number from our

customer service. This service is available by calling toll free 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

NOTICE: Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply

to you. This warranty gives you specic legal rights and you may also have other legal rights which may

vary from state to state. Manufactured by:

GHP Group Inc. 6440 W. Howard St. Niles, IL, USA 60714-3302

Item Name: 5-Burner Natural Gas Barbecue Model #: DGA550SSN/DGA550SSN-D Main burners rated BTU: 55,000BTU/HR Side burner rated BTU: 12,000BTU/HR Rotisserie burner rate BTU: 12,000BTU/HR

REPLACEMENT PARTS LIST

For replacement parts, call our customer service department at 1-877-447-4768, 8:30 a.m. – 4:30 p.m., CST, Monday – Friday.

PART DESCRIPTION PART #

N/A N/A

1 2

3 4

5 6

7 8 9

11 12

13 14

15 16 17 18 19 20

Hardware pack Owner’s/instruction

manual Grill lid assembly – includes

Dyna-Glo badge Temp gauge and nut Bezel for 32mm lid handle 32mm Diameter lid

handle-includes screws to attach

Lid pivot pins-with cotter pins

Side table cover Side table pan Side table - left Side burner grate Side burner with venturi

tube - with screws to attached

Side burner hinge pins Side burner valve retaining

bracket Ignition electrode-side

burner Ignition wire-side burner Warming rack Cooking grate Heat tent Side table assembly-right Grease pan Grease cup

70-09-100 70-10-055

70-01-100

102-02005 153-12004 153-12003

101-02007 113-04004

113-14004 113-14003 103-04006 123-04005

113-24004 113-14005

113-03022 113-03019

153-03016 153-03015 153-03005 103-04001 153-04013 102-04014

PART DESCRIPTION PART #

21 22 23

24 25 26

27 28 29

30 31 32 33 34

Match holder-with chain and screw to attach

Door handle-screws to attach

Cart door handle sleeve Door assembly-left-no

handle Door assembly-right-no

handle Cart side panel-left Cart front upper door brace Main burner control knob Side/rear burner control

knob Cart side panel-right Cart rear panel Door magnet Natural gas hose holder 3” Caster-regular-with 4

pcs screws/at washers/

spring washers 3” Caster-locking-with 4

pcs screws/at washers/

spring washers Firebox assembly -

includes burners/natural gas valve & manifold assembly/natural gas hose /control panel/electronic ignition/ignition wire and electrode

Cart bottom shelf

153-04019

101-01017-00

102-04021

70-01-101 70-01-102

102-04009 153-04009 102-03009 103-03011

153-04010 153-04008 113-14020 102-04012 103-04018

103-04017

70-01-105

163-04007

+ 60 hidden pages