Dynaflex LCR, LCD User Manual

DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Powertrain component life is determined by the load spectrum each component will experience during the machine’s service life. Reciprocating engines, such as spark-ignited gasoline and compression-ignited diesels, produce alternating torque loads which, when super­imposed on the steady driving torque, create alter­nating stresses in driveline system components which shorten component life and reliability. High transient start-up torques and misalignment caused by skewed rotational axes between driver and driven in electric motor, hydraulic and pneumatic drives also cause high imposed forces on driven components. These unwanted forces loosen bolted joints and cause spline fretting, clutch disk wear, bearing failure, gear tooth fatigue and shaft fatigue, among an array of other problems.
Elastomeric fl exible couplings solve these problems. They prolong driveline component life because they reduce the magnitude of imposed loads, attenuate vibra­tion in multiple planes, accommodate misalignments in multiple planes, and act as barriers impeding noise created by meshing gears, engaging clutches, etc.
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Dynafl ex® Elastomeric Flexible Couplings
Featuring: Dynafl ex® Shear-Type Couplings Dynafl ex® Spool-Type Couplings Dynafl ex® Bushing-Type Couplings Dynafl ex® LCR Series Couplings Dynafl ex® LCD Series Couplings
Effi cient power transmission and driveline component durability are among powertrain designers’ most impor­tant concerns. Increased durability and up-time are two characteristics demanded by purchasers of today’s complex and expensive machinery. These demands can only be met with reliable, trouble-free, smooth-running powertrains free from damaging loads which compro­mise component life.
Elastomeric fl exible couplings are also maintenance­free. They require no lubrication or other maintenance throughout their service life. Among the large variety of coupling types available, LORD Corporation’s elasto­meric couplings offer the most comprehensive package of benefi ts available to the powertrain designer. LORD Corporation’s product lines include fi ve different elas­tomeric coupling styles which cover a wide range of application requirements.
Application
Application requirements suggest the coupling style needed to optimize powertrain performance and component longevity. Misalignment accommodation, torsional vibration isolation, transient shock dissipation and required service life are important parameters to consider when selecting a coupling to fi ll specifi c application requirements.
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
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LORD engineers can assist you with selecting an appro­priate coupling type and confi guration. With extensive analytical capability and years of experience in designing products for powertrain vibration, shock and motion control, LORD engineers offer everything from simple application assistance to complex system analysis and specialized product design.
Torsional vibration, transient shock and misalignment load analyses require specialized computer programs and engineering experience. LORD engineers can analyze your system and recommend the right solution, whether it’s a selection from the standard product line or a custom design.
LORD Corporation’s standard product lines of elasto­meric fl exible powertrain couplings are presented in the following sections. Many variations of standard products are available, but not listed as ‘standard.’ Main drive, fan drive, PTO and accessory drive couplings are available in a host of custom designs and variations of standard products. LORD engineers are ready to help you meet your specifi c application requirements with custom designs where necessary.
Product Lines
LORD offers fi ve major lines of elastomeric fl exible couplings. Standard lines are presented on the following pages. In addition to the standards listed, many variations are available in each product line.
Dynafl ex® Shear-Type Couplings
LORD Dynafl ex Shear-Type Coupling features a durable elastomeric fl exing element bonded between two hubs. These couplings are designed for fractional horsepower applications requiring smooth starting transition, torsional vibration isolation and misalignment accommodation. Typical applications are small electric motor drives, low-torque mechanisms, power take-offs and auxiliary equipment drives.
Dynafl ex® Spool-Type Couplings
LORD Dynafl ex Spool-Type Couplings can be arranged in a variety of confi gurations to create a wide range of torque-transmitting capability. Elastomeric spool elements can be purchased in lot sizes for customer­assembled coupling designs, or LORD can provide a complete coupling assembly to meet specifi c application requirements. Typical applications are large drives requiring high torque capacity and low torsional stiffness.
Dynafl ex® Bushing-Type Couplings
LORD Dynafl ex Bushing-Type Couplings are bonded elastomeric elements designed for use in multiple element coupling confi gurations where high torque capacity is required. Bushings are available in a variety of stiffnesses. They can be purchased in lots for customer-assembled designs, or LORD can provide complete coupling assemblies designed to meet your specifi c application requirements. Applications requiring high torque/high torsional stiffness, but angular, axial and parallel misalignment accommodation can be designed using these bushings in a variety of confi gurations including parallel and series arrangements.
Dynafl ex® LCR Series Couplings
LORD Dynafl ex LCR Series Couplings features an elastomeric ring with bonded, bush-type inserts allowing various attachment confi gurations. These couplings offer a soft torsional spring rate which permits smooth transmission of driving torque while attenuating shock torques and providing excellent misalignment accommodation. These couplings are used in PTO drives where torsion and cocking fl exibility are required. They can be mated with a variety of hub confi gurations. Special high-torque designs are available, as well as custom designs to meet special application requirements.
Dynafl ex® LCD Series Couplings
LORD Dynafl ex LCD Series Couplings are the ultimate coupling for reciprocating engine drives. This coupling features a bonded elastomeric fl exing element which is radially precompressed into a fl anged outer housing. This design produces a low torsional stiffness for maximum isolation of engine fi ring-pulse-induced torsional disturbances, torque overload slip protection, misalignment accommodation, superior shock pulse attenuation and fatigue life, and is adaptable to a variety of drive attachment designs. Custom designs are available to fi t nearly every SAE fl ywheel confi guration available from most engine manufacturers.
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Coupling Application Guide
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Dynafl ex
Shear-Type
Horsepower
Best Application Area
Outstanding Capabilities
Versatility Factor
Fail-Safe Characteristics
Rated: 1/50 to 1 Rated: 50 to 1000 Rated: 10 to 600 Rated: 4 to 135 Rated: 75 to 2000
Low-frequency vibration, multidirectional misalignment
Effectively accommodates combinations of misalignment, high torsional resilience
Widest application potential of all elastomeric couplings
Easily incorporated Easily incorporated Inherent Inherent Slip-torque feature
Low-frequency vibra­tion, high-power drive systems
Versatility in design for exact application requirements (stiffness and capacity)
Capacity and resil­ience can be varied by changing number and type of spool
Dynafl ex Elastomeric Flexible Couplings
Dynafl ex
Spool-Type
Dynafl ex
Bushing-Type
Multidirectional misalignment, high capacity
High torque capacity versus size
Numerous combinations possible simply by changing fl exing elements
Dynafl ex
LCR Series
Large misalignment, safetied drive requirements
Angular misalignment capability
Torsional spring rate varied by changing modulus or wall thickness
Dynafl ex
LCD Series
Diesel engines, low­frequency vibration, multidirectional misalignment
Fits many standard fl ywheels, high torsional
Large horsepower, high horsepower capacity
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
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A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Typical applications include:
• Information Systems – Motor drive, printer rollers, indexing devices, linear actuator, drives and card sorters
• Hospital Bed – Actuator drive
• Dynamometer – Driveline
• Tachometer – Driveline
• Pumps, Blowers, Compressors – Driveline
Features and Benefi ts
• High torsional defl ection
• Easy installation
• Versatile application potential - fractional horsepower couplings are available in a range of sizes to permit matching a specifi c coupling to your application.
• One-piece construction – convenient for small equipment with fractional horsepower requirements. Specifi ed torque rating allows 15° angular defl ection for excellent vibration isolation.
• Multi-directional misalignment accommodation – elas­tomeric fl exibility accommodates misalignments up to 1/32 inch parallel, 2° angular.
• Vibration isolation – low torsional stiffness is achieved with the shear-type fl exible coupling because the rubber is loaded in shear. This allows for low system natural frequencies and excellent driveline
Dynafl ex® Shear-Type Couplings
Rated: 1/50 to 1 hp at 1750 rpm
LORD Dynafl ex Shear-Type Couplings are compact, one-piece fl exible couplings economically constructed to isolate low-frequency vibration and accommodate multi­directional misalignment.
These couplings reduce the adverse effects of transient shock torques, torsional vibration, noise and misalign­ment associated with small equipment drivelines. This results in longer service life, smoother, quieter operation, less maintenance, and lower cost for your end product.
Shear-Type fl exible couplings are useful in many small equipment driveline applications. Multi-directional misalignment capabilities make them ideally suited for fractional horsepower drivelines demanding noise reduc­tion, vibration isolation and maintenance-free operation.
disturbances.
• Shock protection – torsional shock loads are attenu­ated by torsional defl ection of the elastomer. Torsional fl exibility smooths out rotational disturbances and protects system components from early fatigue failure.
• Noise reduction – no metal-to-metal contact; elasto­meric barrier reduces gear noise, transmission and motor hum between shifts.
• Maintenance-free – elastomer fl exibility accommo­dates all motion without metal-to-metal wear, elimi­nates the need for lubrication.
• Long service life – Dynafl ex Shear-Type Couplings have proven themselves under demanding service conditions. Elastomers resist effects of abrasive mate­rials, oil and grease.
• Attachment – shear-type fl exible couplings are avail­able in an assortment of bore sizes. Refer to Table 1.
• Constant velocity – inherent design properties produce a rotational constant velocity.
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Dynafl ex Shear-Type Couplings
Table 1 – Specifi cations and Dimensions
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Standard Bore
Coupling Part
Number
SK-1947-6 0.125 0.125
SK-1947 0.187 0.187
SK-1947-19 0.187 0.250
SK-1947-29 0.250 0.250
J-1211-1-2 0.187 0.187
J-1211-1-1 0.250 0.250
J-1211-2-2 0.250 0.250
J-1211-2-11 0.250 0.312
J-1211-2-6 0.250 0.375
J-1211-2-3 0.312 0.312
J-1211-2-12 0.312 0.375
J-1211-2-1 0.375 0.375
J-1211-3-4 0.312 0.312
J-1211-3-14 0.312 0.375
J-1211-3-12 0.312 0.500
J-1211-3-2 0.375 0.375
J-1211-3-8 0.375 0.500
J-1211-3-1 0.500 0.500
J-1211-4-2 0.375 0.375
J-1211-4-35 0.375 0.500
J-1211-4-11 0.375 0.625
J 1211-4-14 0.500 0.500
J-1211-4-4 0.500 0.625
J-1211-4-1 0.625 0.625
J-1211-5-3 0.500 0.500
J-1211-5-4 0.500 0.750
J-1211-5-2 0.625 0.625
J-1211-5-1 0.750 0.750
J-1211-6-12 0.500 0.500
J-1211-6-14 0.625 0.750
J-1211-7-16 0.500 0.750
J-1211-7-3 1.00 1.00
Diameters
A (in) B (in)
C
(in)
0.44 0.56 0.36 0.81 1/50 0.8 0.053 5/40
0.63 0.81 0.56 1.38 1/16 2.50 0.17 10/24
0.75 1.00 0.72 1.75 1/8 5 0.33 10/24
0.88 1.25 0.88 2.13 1/4 10 0.66 1/4-20
1.00 1.38 0.91 2.25 1/3 13 0.87 1/4-20
1.13 1.63 1.00 2.50 1/2 20 1.33 1/4-20
1.38 1.81 1.05 2.69 3/4 30 2.00 5/16-18 J-1211-6-18 0.625 0.625
1.50 2.00 1.11 2.88 1 40 2.66 5/16-18 J-1211-7-9 0.625 0.625
D Ref.
(in)
E Ref.
(in)
F
(in)
HP at
1750 rpm
Ref.
Torque Rating
(lb-in)
Static
Torsional
Stiffness
(lb-in/deg)
±20%
Set
Screw
Size
Notes: Maximum recommended misalignment - 1/32 inch parallel, 2° angular.
Intrusion should not exceed “E” bore length dimensions.
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
Standard Construction: Hubs - steel; Bores - as listed; Set Screws - one per hub furnished but not installed; Flexing Element - neoprene.
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Figure 1 – Part Dimensions
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Table 2 – Standard Bore Tolerances
Bore Sizes Tolerance
from 0.000 to 0.499 + 0.001 - 0.000
from 0.500 to 0.749 + 0.0015 - 0.0000
from 0.750 to 1.499 + 0.002 - 0.000
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Dynafl ex® Spool-Type Couplings
Rated: 5 to 1000 hp at 2000 rpm
LORD Dynafl ex Spool-Type Couplings provide excellent protection against destructive torsional vibration in high­torque drive systems.
These couplings are customer-assembled, using bonded fl exing spools from LORD, and bolted between customer-supplied metal hubs. Spools should be placed around recommended bolt circle on hub. Bonded spools can be installed or replaced with minimum effort. Coupling assembly has torsional defl ection of 2° under rated torque.
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Dynafl ex Spool-Type Couplings
Table 1 – Specifi cations and Dimensions
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Spool Part
NumberADiameterBThickness
J-4624-1 1.00 0.75 0.38 1/4-20-2A 1.20 1.42 1.70 2.00 2.30 2.62 2.92 3.24 3.56 3.86
J-3424-2 2.00 2.12 0.40 1/2-13-2B 2.30 2.82 3.40 4.00 4.60 5.22 5.84 6.46 7.50 7.72
J-5425-1 3.19 3.00 1.25 1/2-13-2A 3.62 4.41 5.30 6.25 7.18 8.18 9.12 10.20 11.00 12.10
J-5682-1 4.48 2.25 1.25 1/2-20-2A 5.10 6.20 7.45 8.75 10.10 11.50 12.80 14.30 15.70 17.00
Notes: Maximum recommended misalignment - 1/32 inch parallel, 1° angular.
Coupling permits wide latitude in shaft lengths. However, suffi cient spacing between shaft ends should be provided to allow for shaft end play.
C
Thread
Attachement
Minimum Bolt Circle Diameter for Number of Mounts (in)
3456 7 8 9101112
It is suggested that all designs for Spool-Type Flexible Couplings be reviewed with LORD Corporation.
Construction: Rubber elements - LORD does not supply hubs, elements only; Metal parts - steel; Flexing element - environmental-resistant elastomer.
Table 2 – Coupling Confi guration Capacity Chart
Bolt Circle Diameter (in)
Torque (lb-in x 100)
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
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Figure 1 – Part Dimensions - J-4624-1 Figure 2 – Part Dimensions - J-3424-2
Figure 3 – Part Dimensions - J-5425-1 Figure 4 – Part Dimensions - J-5682-1
Figure 5 – Typical Assembly with Bonded Flexing Spools
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Dynafl ex® Bushing-Type Couplings
Rated: 10 to 600 hp at 2000 rpm
LORD Dynafl ex Bushing-Type Couplings accommo­date misalignment, cushion torsional shock, and do not generate or transmit noise. Since relative motion is taken in the elastomer rather than sliding metal surfaces, no lubricant is involved or ever required. Dirt and grit cannot effect the coupling bushings. The elastomer has been compounded to provide long service life.
Typical applications include driveline installations where multi-directional misalignment must be accommodated and torque loads are medium to high.
Specifi cation, selection and dimension information provided on the following pages facilitate design of the coupling assembly. The bushings are standard parts, and the fl anges can be supplied by the end user or by LORD as a special design.
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
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Selection Guide
Compression bushing-type couplings are assembled by pressing the elastomeric bushings into sockets of a coupling fl ange. Once assembled, the coupling can be used two ways:
Parallel Arrangement The driving shaft can be connected to all of the bush­ings, and the driven shaft connected to the coupling fl ange. This arrangement loads all bushings in parallel and produces maximum torque capacity and a less resilient coupling.
Series Arrangement This arrangement requires an even number of bush­ings per fl ange. Mating fl anges of the driving and driven shafts are attached to alternate bushings. This arrangement transmits the torque through the bush­ings in an N x N series arrangement, thereby making the torque capacity one-half of the parallel arrange­ment. The coupling is also more fl exible.
When high torque and small space are the control­ling factors, the parallel arrangement is recommended. When misalignment is the controlling factor, the bushings should be applied in series arrangement.
Table 1 provides selection criteria for parallel arrange­ment, Table 2 provides data for the series arrangement. Bushing selection is dependent upon torque require­ments, angular, parallel and axial misalignments, as well as bolt circle diameter, number of bushings and bushing size. The torque values shown on the charts are nominal. The bushings are capable of withstanding higher torques due to the shock loads or other short duration surges.
Torsional Flexibility
Bushing-type couplings are relatively stiff torsionally compared to other elastomeric couplings. The torsional spring rate of a coupling assembly can be calculated by using the equation and data provided on the curves.
Example
Required torque capacity – 3400 lb-in
Misalignment – Angular – 1.75° Axial – 1/8 in Parallel – 1/32 in
Proposed Coupling – 7 x 7 Series, J-5737-1, (N = 7) 8 in bolt circle
Torsional Spring Rate, Kθ = N R2 K
2
R
Kθ = 7 (4)2 4000 = 224,000 lb-in/rad.
2
Caution: Shaft length must be considered for potential whirl problems.
Recommended Misalignment Limits
Misalignment
Single
Coupling
Double
Coupling
* Dependent on shaft length (10 to 30 in).
Angular 1.75°
Parallel 1/64 in 1/32 in
Axial ±1/16 in ±1/8 in
Angular 3.5°
Parallel 3/16 to 1/2 in* 3/8 to 1 in*
Axial ±1/8 in ±1/4 in
Bushing Arrangement
Parellel Series
Figure 1 – Parallel Arrangement
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Figure 2 – Series Arrangement
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Dynafl ex Bushing-Type Couplings
Table 1 – Parallel Arrangement Selection
BUSHING COUPLING SELECTION
Curves Based on Compression Stress σc = 200 psi
12
N = 2 3 4 5 6 7 8 9 10 11
Torsional Rate:
Torque: T
= σc N R d l (lb/in)
Where: σc = Comp. Stress (psi) N = No. of Joints R = Bolt Circle Radius
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lb/in
K
= NR2K
θ
R
(____)
rad
d = joint l.M., O.D. l = Socket Length
10
J-5915-58
8
6
Bolt Circle (in)
4
2
J-5737-1
J-6250-2
Joint Number
J-6250-1 6,800 1.25 1.43 1.77 2.13 2.50 2.89 3.27 3.68 4.05 4.45 4.85 J-5915-58 12,000 2.50 3.00 3.54 4.26 5.00 5.76 6.52 7.32 8.08 8.90 9.68
K
R
lb/in 2 3 4 5 6 7 8 9 10 11 12
Minimum B.C. Dia. "D" For Number of Joints
R
Where r = radius of rubber joint
MIN =
r
180˚
Sin ( )
N
MINIMUM BOLT CIRCLE DIAMETER
0
J-6250-2 4 8 12 16 20 24 28 32 36 40 44 48 52 56 J-5915-58 15 30 45 60 75 90 105 120 135 150 165 180 195 210
Bushing Part No. Torque (lb/in x 100) † Non-Stock Item
Table 2 – Series Arrangement Selection
BUSHING COUPLING SELECTION — N x N SERIES
Curves Based on Compression Stress σc = 200 psi
8 x 8
12
9 x 9
12
(N x N) 2 x 2 3 x 3 4 x 4 5 x 5 6 x 6 7 x 7
J-5915-58
10 x 10
12 x 12
10
8
6
Bolt Circle (in)
4
2
MINIMUM BOLT CIRCLE DIAMETER
r
R
=
MIN
Where: r = radius of rubber joint
180º
Sin ( )
N
Torsional Rate: K
Torque: T
= σc R d l (lb/in)
Where: σc = Comp. Stress (psi) N = No. of Joints R = Bolt Circle Radius
Joint Number
J-6250-1 6,800 1.77 2.50 3.27 4.05 4.85 5.62 6.41 7.20 8.00 8.78 9.62 J-5915-58 12,000 3.54 5.00 6.52 8.08 9.68 11.25 12.81 14.40 15.98 17.59 19.15
K
R
lb/in 2 3 4 5 6 7 8 9 10 11 12
Minimum B.C. Dia. "D" For Number of Joints
J-5737-1
= R2K
θ
N
2
J-6250-2
N
2
lb/in
(____)
R
rad
d = joint l.M., O.D. l = Socket Length
0
J-6250-2 4 8 12 16 20 24 28 32 36 40 44 48 52 56 J-5915-58 15 30 45 60 75 90 105 120 135 150 165 180 195 210
Bushing Part No. Torque (lb/in x 100)
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
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Figure 3 – Joint Dimensions - J-6250-2
Table 3 – Typical Socket Dimensions
Figure 4 – Joint Dimensions - J-5915-58
Figure 5 – Socket Dimensions
A
Part
Number
J-6250-2 1.00 25.4 0.69 17.5 0.19 4.8 0.13 3.3
J-5915-58 2.19 55.6 1.06 26.9 0.25 6.4 0.19 4.8
LORD does not supply hubs. Rubber elements only.
Socket
Dia.
in mm in mm in mm in mm
B
Radius
C
Chamfer x 45°
Installation Instructions: Use P-80 lube or equivalent mixed to manufacturer’s specifi cations. Immerse rubber
bushing in P-80 solution, making sure entire bushing is wet. Insert bushing into socket by pressing with adequate force to seat the bushing properly between the retaining lips. Appearance of top and bottom should be uniform after assembly.
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Dynafl ex® LCR Series Couplings
Rated: 4 to 135 hp at 2000 rpm
LORD Dynafl ex LCR Series Couplings are ring-type couplings developed to overcome numerous torsional problems associated with vehicular and industrial drive­line systems. These easily installed couplings reduce noise transmission and increase bearing and driveline life through greater misalignment accommodation, isolation of low frequency disturbances, and isolation of torsional shock.
These highly fl exible elastomeric couplings for acces­sory drives are also designed to eliminate lubrication and maintenance.
Features and Benefi ts
• Misalignment accommodation – elastomeric fl exibility allows for large angular misalignment. For permissible misalignments, including axial and radial, Refer to Table 1.
• Vibration isolation – low torsional spring rate is achieved with the elastomeric ring-type coupling using rubber in compression. This allows for low system natural frequencies and isolation of fi rst mode driveline disturbances in most driveline systems.
• Shock protection – isolates torsional shock, prevents backlash and protects system components, including bearings, from fatigue failure.
• Long service life – Dynafl ex LCR Series Couplings have proven themselves under demanding service conditions.
• Maintenance-free – elastomer fl exibility accommo­dates all motion without wear, eliminates the need for lubrication.
• Noise reduction – no metal-to-metal contact; elas­tomer attenuates structure-borne noise and isolates vibration from components that would act as noise generators.
• Systems Engineering – LORD has in-house computer capabilities for multi-torsional analysis to assist in proper coupling selection.
Page 103 of 124
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 104 of 124
Typical Applications
Dynafl ex LCR Series Couplings are useful for a wide range of rotary drive applications, from lawn and garden tractors to large construction equipment, including U-joint replacement. Typical applications include:
Typical End Product Application
Farm Tractor Trouble-Free Hydraulic Pump Devices
Lawn & Garden Tractors Maintenance-Free Main Drive Couplings
Dynamometer Protects Driveline from Failure
Snowmobile Reliable Main Drive Coupling
Vibratory Rollers Absorbs High Torsional Shock Loads in
Eccentric Drive Units
On- & Off-Highway Isolates and Protects Vehicles Auxiliary
Driveline Systems
Industrial Machinery Provides Inexpensive Coupling for
Maximum Angular Misalignment and Vibration Control
Agriculture Equipment Replaces Conventional Universal Joints
and Provides Torsional Flexibility
Dynafl ex LCR Series Couplings were designed and developed by LORD and have been in service since the early 1960s. The basic concept was intended for specifi c applications requiring low-cost, fl exible couplings to accommodate all forms of misalignment and provide torsional resilience.
The coupling design incorporates metal inserts bonded in an elastomeric ring, which loads the fl exing element in compression to transmit torque. Misalignment motion is accommodated by defl ecting the elastomer in shear, which allows extreme misalignment without high reaction forces.
Accommodating axial misalignment along the axis of shafts without high reaction forces is a unique feature of ring couplings. Figure 2 shows this load defl ection relationship.
Ring-type couplings accommodate parallel misalign­ment with relatively low radial reaction forces imposed on driving and driven equipment. Figure 3 shows typical radial load defl ection curves. Load defl ection charac­teristics for other LCR couplings are available upon request.
Figure 1 – Typical Load/Defl ection Curves
2500
LCR-300-600-046A
2000
Torque Rating 1440 lb-in
1500
1000
Torque (lb-in)
500
0
0 2 4 6 8 10 12
Typical Angle (deg)
Figure 2 – Axial Load Defl ection Curves
500
400
LCR-300-600-046A
300
They are ideally suited for light-duty elastomeric universal
200
Load (lb)
joints, particularly where noise reduction or shock attenu­ation is required.
Absence of metal-to-metal contact through the coupling eliminates the need for lubrication and maintenance, while also reducing noise transmissions. Installation is accomplished by insertion between simple parallel fl anges. This lightweight coupling element can be arranged in a single or double series confi guration to match specifi c torsional stiffness and misalignment requirements.
Static Load Defl ection Characteristics of LCR-300-600-046A Reference Curve
Ring-type couplings isolate torsional vibration and reduce the harmful effects of torsion shock. Torsional
Figure 3 – Typical Radial Load Defl ection Curves
100
0
0 0.1 0.2 0.3 0.4 0.5 0.6
Typical Deflection (in)
1200
1000
800
LCR-300-600-046A
600
Load (lb)
400
200
resilience is one important characteristic. Figure 1 shows the torsional spring rate.
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
0
0 0.1 0.2 0.3 0.4 0.5 0.6
Typical Load Deflection (in)
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 105 of 124
Specifi cations
Materials: The elastomer used in Dynafl ex LCR Series Couplings is high-quality natural rubber, which meets LORD specifi cations (available upon request) and exceeds SAE standards. Natural rubber is used because of its excellent physical properties such as tensile strength, tear and abrasion resistance, fatigue resistance and low temperature characteristics. Other elastomers are available to meet special applications needs. The elastomer-to-metal bonds are even stronger than the elastomers.
Dynafl ex LCR Series Couplings listed on the following pages have aluminum alloy inserts. Many other insert confi gurations are possible to meet attachment requirements.
Environmental: Ring-type couplings will perform satis­factorily when exposed to the normal fl uid, temperature and other environmental conditions found in drive­line systems. Special oil-resistant elastomers can be provided where total or partial oil immersion is necessary. For operation in ambient temperatures exceeding 170°F (77°C), consult LORD Engineering.
Remote Driven Units: Multiple U-joint shafts (especially longer shafts) and the speed at which the shaft rotates (especially higher rpm’s) can create complex stability problems. To assure satisfactory coupling performance, all design layouts for remote mounted driven units should be reviewed by LORD Engineering. LORD analytical capability is only one part of the engineering service available on all coupling applications.
LCR ring-type couplings can be selected based on horsepower or maximum torque requirements. The data listed on the next page provides the necessary informa­tion to select a coupling and design it into your system.
New equipment designs and retrofi ts involving recipro­cating engine drives and unusual driveline arrangements should be analyzed to avoid potential vibration and misalignment problems. Contact LORD Engineering for assistance.
Misalignment: Misalignment capability applies for speeds up to 3500 rpm. Operation up to 7000 rpm is permitted with reduced misalignment (consult LORD Engineering).
Note: For speeds above 4000 rpm, shielding is required and/or balancing of assembly may be required.
Installation: Normal installation involves simple through bolt attachment to fl anges. For fl ywheel attachment appli­cations, metal inserts can be tapped/counter-bored to permit easy installation.
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Dynafl ex LCR Series Couplings
Table 1 – Specifi cations and Dimensions
Rated Performance Characteristics
Static Torsional Rate - K
lb-in/
rad
θ
N-m/
rad
Axial Rate
lb/in
Part Number
LCR-275-400-004A
LCR-275-400-009A
LCR-275-400-017A
LCR-300-600-046A
LCR-400-800-060A
LCR-400-800-115A
LCR-400-800-135A
LCR-450-600-011A
Torque
Rating
lb-in N-m hp kW
125 14 0.20 0.15 3.5 2.6 4.0 3.0 7.1 5.3 420 47 150 26 375 66 ±5° ±1/8 3.18 ±1/16 1.59
290 33 0.46 0.34 8.1 6.0 9.2 6.9 16.6 12.4 530 60 350 60 850 149 ±4° ±3/32 2.38 ±1/16 1.59
550 62 0.87 0.65 15.3 11.4 17.5 13.0 31.4 23.4 1600 181 950 166 1300 228 ±3° ±3/64 1.19 ±1/32 0.79
1440 163 2.28 1.70 40.0 29.8 45.7 34.1 82.3 61.3 18000 2034 2300 404 4500 790 ±2° ±1/16 1.59 ±1/32 0.79
1900 215 3.01 2.24 52.8 39.3 60.3 45.0 108.5 80.9 24000 2712 1450 254 3000 525 ±2° ±1/16 1.59 ±1/64 0.40
3600 407 5.71 4.26 100.0 74.5 114.2 85.2 205.6 153.3 46000 5197 3600 630 6400 1121 ±2° ±1/16 1.59 ±1/64 0.40
4200 475 6.66 4.97 116.6 87.0 133.3 99.4 239.9 178.9 63000 7118 4200 736 9000 1576 ±1-1/2° ±1/16 1.59 ±1/64 0.40
350 40 0.56 0.42 9.6 7.1 11.1 8.3 20.0 14.9 3100 350 1000 175 420 74 ±5° ±1/8 3.18 ±1/16 1.59
Per
100 rpm
Capacity
1750 rpm 2000 rpm 3600 rpm
hp kW hp kW hp kW in mm in mm
- K A
N/mm
Page 106 of 124
Radial
Rate - K
lb/in
N/mm
Permissible Misalignments
R
Angular
Axial Parallel
Torque ratings as listed are maximum steady torques per
application requirements. For general applications, dynamic torques of ±35 percent of the coupling rate torques can be applied to the listed torque ratings. Shock torques (e.g., start-up torque, etc.) of up to 200 percent rated torque are generally acceptable.
Table 2 – Specifi cations and Dimensions
Part Number
LCR-275-400-004A
LCR-275-400-009A
LCR-275-400-017A
LCR-300-600-046A
LCR-400-800-060A
LCR-400-800-115A
LCR-400-800-135A
LCR-450-600-011A
* See detail drawings by part number for tolerances.
Weight
lb-
Mass
0.52 0.236 0.0020 226.0 4 2.75 69.85 0.32 8.13 4.00 101.60 1.62 41.15 1.00 25.40 0.91 23.11 0.12 3.18 0.75 19.05
0.52 0.236 0.0020 226.0 4 2.75 69.85 0.32 8.13 4.00 101.60 1.62 41.15 1.00 25.40 0.91 23.11 0.12 3.18 0.75 19.05
1.00 0.454 0.0038 430.0 4 2.75 69.85 0.32 8.13 4.00 101.60 1.62 41.15 1.75 44.45 0.91 23.11 0.12 3.18 1.50 38.10
0.91 0.413 0.0041 463.0 6 3.00 76.20 0.39 9.91 4.06 103.12 1.88 47.75 1.53 38.86 1.00 25.40 0.12 3.18 1.28 32.50
1.25 0.567 0.0072 814.0 8 4.00 101.60 0.51 12.95 5.21 132.33 2.74 69.60 1.50 38.10 1.00 25.40 0.12 3.18 1.25 31.75
1.25 0.567 0.0072 814.0 8 4.00 101.60 0.51 12.95 5.21 132.33 2.74 69.60 1.50 38.10 1.00 25.40 0.12 3.18 1.25 31.75
1.40 0.635 0.0099 111.9 8 4.00 101.60 0.51 12.95 5.21 132.33 2.74 69.60 2.00 50.80 1.00 25.40 0.12 3.18 1.75 44.45
0.78 0.354 0.0032 362.0 6 4.50 114.30 0.41 10.30 5.56 141.22 3.40 86.36 0.68 17.27 1.00 25.40 0.12 3.18 0.43 10.92
Inertia
lb-in-
kg
sec
2
Does not include bolts or fl anges.
kg-
mm
No. of
Inserts
2
A
B.C. Dia.BHole Dia.
in mm in mm in mm in mm in mm in mm in mm in mm
LORD does not supply hubs. LORD supplies ring elements only.
Physical Characteristics (Nominal)*
C
Coupling I.D.DCoupling I.D.
Torque Requirements:
Torque (lb-in) = 63025 x hp
rpm
E
LengthFInsert Dia.GLengthHLength
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Figure 4 – Part Dimensions
Page 107 of 124
Figure 5 – Single Coupling Arrangement Figure 6 – Double Coupling Arrangement
Single coupling arrangement consists of two shafts jointed by a single coupling for maximum economy.
Double coupling/series arrangement uses two couplings separated by a fl oating shaft. This provides same torque capacity as single hub arrangement, with twice the permissible angular misalignment and half the torsional stiffness. Superior to single coupling for control of torsional vibration.
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 108 of 124
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Features and Benefi ts
• Protection from torsional shock loads
• Design fl exibility
• Safe for occasional severe overloads
• Vibration isolation – extremely low torsional spring rate is achieved with the Dynafl ex LCD Series Coupling, using elastomer in shear. This allows for low system natural frequencies and isolation of fi rst mode driveline disturbances.
• Damping at resonance – the elastomer used in Dynafl ex LCD Series Couplings effectively reduces vibration at resonance.
• Shock protection – torsional shock loads are attenu­ated by large shear defl ection of the elastomer. In the case of severe overloads, equipment damage is prevented by slippage between the elastomer and the outer housing.
• Misalignment accommodation – elastomer fl exibility allows for angular, parallel and axial misalignment.
• Long service life – Dynafl ex LCD Series Couplings have proven themselves under demanding and rugged service conditions.
• Maintenance-free – elastomer fl exibility accommo­dates all motion without wear, eliminates the need for lubrication.
Dynafl ex® LCD Series Couplings
Rated: 75 to 2000 hp at 2000 rpm
LORD Dynafl ex LCD Series Couplings have been developed to overcome numerous torsional problems associated with vehicular and industrial driveline systems. These couplings increase equipment life by protecting against torsional vibration, shock and misalignment.
Typical application attachments include:
• Flywheel to shaft
• Flywheel to hub (splined)
• Shaft to shaft
• Floating shaft
• Noise reduction – no metal-to-metal contact; elas­tomer attenuates structure-borne noise and isolates vibration from components that would act as noise generators.
• Attachment – fi ts many standard SAE fl ywheels.
• Design fl exibility – standard rubber molds are used to produce each different size coupling shown in this catalog. Often it is necessary to change metal components for custom applications. This is common.
• Systems Engineering – LORD has in-house computer capabilities for multi-mass torsional analysis to assist in proper coupling selection.
Page 109 of 124
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 110 of 124
Standardization of Proven Concept
Using the experience gained in designing and producing special Dynafl ex couplings, LORD has developed a new standard product line of heavy-duty Dynafl ex couplings. These couplings have a specially designed elastomeric element bonded to a metal inner member which is then preloaded and friction-fi t into an outer member.
This unique concept provides low torsional spring rates which effectively isolate critical vibratory disturbances in driveline and accessory systems, thus prolonging equip­ment life. Misalignment and torsional shock loads are absorbed by shear defl ection in the elastomeric element.
The ability of the coupling to slip at the outer member with short duration shock overloads protects the drive­line and accessory components from premature failure. The Dynafl ex LCD Series Coupling has been particularly successful for diesel driven applications.
Dynafl ex LCD Series Couplings are available in 75 to 2000 hp ratings at a nominal 2000 rpm. Each size is also available in two stiffness values. These are referred to as the A and C stiffness values. The C stiffness parts are normally stocked.
Figure 1 – Torsional Load/Defl ection Curves
Torque Load (lb-in) x 000
Angular Defl ection (deg)
Figure 2 – Axial Load Defl ection Curves
Load (lb)
Load Defl ection Data
Figures 1 through 3 illustrate the torque or load versus defl ection characteristics for the -A and -C stiffnesses of the LCD-0400 size couplings. The general characteristics of these curves are typical for all Dynafl ex LCD Series Couplings.
Figure 1 shows the linearity of the coupling spring rate at (and well above) the rated capacity of 12,500 lb-in torque. The curves also demonstrate the unique overload slip characteristic at about 60,000 lb-in torque. It should be noted, however, that the overload protection results from slipping of the coupling. This slipping generates heat, and therefore continuous running at overload could be injurious to the coupling.
Figures 2 and 3 illustrate the fl exibility of Dynafl ex LCD Series Couplings to accommodate axial and radial misalignment. The -A variation is made in a softer elas­tomer to produce a lower torsional spring rate and there­fore had the lower axial and radial spring rates. All spring rates are ideally linear over the normal operating range of defl ection.
Defl ection (in)
Figure 3 – Radial Load Defl ection Curves
Load (lb)
Defl ection (in)
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 111 of 124
Dynamic Torsional Stiffness, K
θ
The dynamic torsional stiffness is higher than the static stiffness at room temperature. When the LCD Series Couplings are attached to diesel engine fl ywheels, the elastomer gets warm. At an operating temperature in the 170° to 200°F range, the dynamic stiffness is nearly the same as the static stiffness at room temperature. The stiffness values shown in the performance characteristics chart are for computer modelling and in other types of torsional analysis work.
Static Load Defl ection Characteristics of LCD-0400-01-A & -C and LCD-0400-04-A & -C
Curves of other LCD parts show similar characteristics and are available upon request.
Typical Applications
Dynafl ex LCD Series Couplings are useful for a wide range of rotary drive applications, from off-highway truck drivelines to auxiliary compressor drives on diesel loco­motives. The soft torsional stiffness of these couplings makes them ideally suited for diesel applications with remotely mounted driven components. Typical applica­tions include:
Typical End Product Application
Mining Dump Truck Increases Engine and Transmission Life
Diesel Locomotive Eliminates Accessory Driveline Failure
Portable Air Compressor Replaces Short-Lived Gear Coupling;
4-Wheel Drive Farm Tractor
Military Vehicle Eliminates Accessory Shaft Breakage
Dynamometer Prevents Driveline Failure
Mining Dump Truck Prolongs U-Joint Life
In addition, Dynafl ex LCD Series Couplings have been used in these types of applications:
• Main Drive Engine – Generator Engine – Compressor Engine – Transmission Engine – Pump Electric Motor – Pump Electric Motor – Compressor
• Accessories Starters Fans and Blowers Alternators Power Take-Offs
Smooth Operation
Reduces Noise and Extends Drive Train Life
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 112 of 124
Selection Guide
This selection guide can be used to determine the size and series coupling to suit your general requirements. Final selection of the specifi c coupling to satisfy all of the application requirements generally necessitates a system engineering analysis. These computerized analyses of torsional systems can be provided by LORD Corporation’s Engineering Department.
Figure 4 – Typical Dynafl ex LCD Coupling X Series - Type I Housing Couplings (0075, 0150, 0200, 0300) (With Tapered Inner Member)
Figure 6 – Typical Dynafl ex LCD Coupling 01 Series - Type III Housing Couplings (400 hp and above)
Note: 0400-04 has tapered inner member. 0600 and above do not have
tapered inner member.
Figure 7 – Typical Dynafl ex LCD Composite Outer Member (0075, With Tapered Inner Member)
Note: The LCD-0075-13 design is the same as the “20 Series” except
the outer member fl ange O.D. is very small.
Figure 5 – Typical Dynafl ex LCD Coupling XX Series - Type II Housing Couplings (0075, 0150, 0200, 0300) (With Flanged Inner Member)
Table 1 – Split Tapered Bushings
Dynafl ex
LCD Series
Coupling
Part
Number
LCD-0075 Q1
LCD-0150-XR Q1
LCD-0200-XR R1
LCD-0300-XR R1
LCD-0400-XX R1
P/N
3/4 - 2-1/16 19.05 - 52.3 2-1/8 - 2-11/16 54.0 - 68.3
3/4 - 2-1/16 19.05 - 52.3 2-1/8 - 2-11/16 54.0 - 68.3
1-1/8 - 2-13/16 28.16 - 71.4 2-7/8 - 3-3/4 73.0 - 95.2
1-1/8 - 2-13/16 28.16 - 71.4 2-7/8 - 3-3/4 73.0 - 95.2
1-1/8 - 2-13/16 28.16 - 71.4 2-7/8 - 3-3/4 73.0 - 95.2
Browning Bushing
Bore Range
Type 1 Dia. Type 2 Dia.
in mm in mm
Application Note: Sustained operation at torsional resonance can
produce vibratory torques which might cause damage to the coupling
and other driveline components. Please consult LORD Engineering for
application review and approval.
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Dynafl ex LCD Series Couplings
Table 2 – Rated Performance Characteristics
Page 113 of 124
Part Number*
Variation
-XXR-A
-XXR-C
-X-C
-XXR-A
-XXR-C
-XXR-A
-XXR-C
-XXR-A
-XXR-C
-XX-A
-XX-C
-X-C
-X-C
-X-C
-X-C
-X-C
Size
LCD-0075 -XR-A
LCD-0075 -XR-C
LCD-0075
LCD-0150 -XR-A
LCD-0150 -XR-C
LCD-0200 -XR-A
LCD-0200 -XR-C
LCD-0300 -XR-A
LCD-0300 -XR-C
LCD-0400 -X-A
LCD-0400 -X-C
LCD-0600 -X-A
LCD-0800 -X-A
LCD-1000 -X-A
LCD-1500 -X-A
LCD-2000 -X-A
* Please consult LORD engineering for application review,
approval and availability.
Prolonged exposure to temperatures in the 0°F range and
below produces a signifi cantly reduced slip torque prior to driveline warm-up. This condition may result in the coupling’s inability to transmit adequate drive torque for applications experiencing unusual cold temperature related parasitic loading.
Blind assembly style with a notched periphery provides
trouble-free, sliding assembly on fl ywheel drive pins when bolted access is not possible. Outer member is a composite material.
Figure
Capacity per
No.
100 rpm
hp kW lb-in N-m lb-in N-m lb-in/rad N-m/rad lb/in N/mm lb/in N/mm
4 4
4 4
7 4.05 3.02 2,500 282 8,000 900 21,000 2,373 2,100 368 10,000 1,750
4 5
4 5
4 5
4 5
4 5
4 5
6 6
6 6
6 6
6 6
6 6
6 6
6
6
4.05 3.02 2,500 282 8,000 900 11,000 1,243 875 153 5,800 1,015
4.05 3.02 2,500 282 8,000 900 21,000 2,373 2,100 368 10,000 1,750
8.09 6.04 5,000 565 20,000 2,260 22,000 2,486 1,750 306 11,500 2,012
8.09 6.04 5,000 565 20,000 2,260 40,000 4,520 4,000 700 20,000 3,500
11.11 8.29 7,000 791 28,000 3,164 35,000 3,955 2,600 455 14,000 2,450
11.11 8.29 7,000 791 28,000 3,164 60,000 6,780 5,000 875 22,000 3,850
15.87 11.84 10.000 1,130 40,000 4,520 50,000 5,650 3,500 612 11,500 2,012
15.87 11.84 10,000 1,130 40,000 4,520 90,000 10,170 8,800 1,540 20,000 3,500
19.83 14.79 12,500 1,412 60,000 6,780 60,000 6,780 1,750 306 12,500 2,188
19.83 14.79 12,500 1,412 60,000 6,780 110,000 12,430 5,700 1,000 25,000 4,375
31.75 23.69 20,000 2,260 85,000 9,600 100,000 11,290 1,600 280 12,500 2,188
39.67 29.58 25,000 2,825 100,000 11,300
52.91 39.47 32,000 3,616 150,000 16,950
79.37 59.21 50,000 5,650 200,000 22,600
103.15 77.22 65,000 7,345 200,000 22,600
Torque Rating
T
N
Use Wood’s Sure-Grip
See detail drawings by part number for tolerances.
Pilot diameter tolerances are + .000/ -.005 in for -A Series
diameters and + .005/ -.000 in for -C Series diameters.
Tapered.
Refer to SAE J620c for fl ywheel numbers 6-1/2, 10, 11-1/2,
16; to SAE J927a for numbers 60, 80, 100, 120, 160. See Tables 5 and 6.
Unless otherwise noted: .xx dim ± 0.030 in (± 0.762 mm) .xxx dim ± 0.015 in (± 0.381 mm)
Sure-Grip is a trademark of Altra Industrial Motion, Inc.
Approximate
Slip Torque
®
Bushing type SK or equivalent.
1,250,000
Torsional Rate
130,000 250,000
250,000 450,000
360,000 650,000
675,000
θ
14,690 28,250
28,250 50,850
40,680 73,450
76,275
141,250
It is advisable to refer to drawing of coupling before ordering since it is not practical to show all details in this catalog.
Defi nition of Part Numbering System
Part Type hp Rating
LCD -0400
2,000
6.500
3,250 9,000
4,500
13,000
8,500
15,000
K
A
1,140
1,575
2,275
1,488 2,625
K
Axial Rate
350
14,000 30,000
600
20,000 35,000
788
28,000 50,000
58,000
100,000
Attachment
Variation
-X
-XX
Radial Rate
K
Torque Requirements:
Torque (lb-in) = 63025 x hp
rpm
R
2,450 5,250
3,500 6,125
4,900 8,750
10,150 17,500
Torsional Stiffness Variation
-A
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DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Table 3 – Specifi cations and Dimensions
Page 114 of 124
Part Number*
Size
LCD-0075
LCD-0075
LCD-0075
LCD-0150 -XR-A
LCD-0150 -XR-C
LCD-0200 -XR-A
LCD-0200 -XR-C
LCD-0300 -XR-A
LCD-0300 -XR-C
LCD-0400 -X-A
LCD-0400 -X-C
LCD-0600 -X-A
LCD-0800 -X-A
LCD-1000 -X-A
LCD-1500 -X-A
LCD-2000 -X-A
Variation lb kg
-XR-A
-XXR-A
-XR-C
-XXR-C
-X-C 6.3 2.87 0.04 0.004 0.07 0.007 10.340 262.58 9.625 244.48 2.813 71.45 3.313 84.14 2.688 68.28 2.00 50.8
-XXR-A2013.8
-XXR-C
-XXR-A
-XXR-C
-XXR-A
-XXR-C
-XX-A
-XX-C
-X-C
-X-C
-X-C
-X-C
-X-C
Physical Characteristics (Nominal)
Weight
Mass
lb-in-
sec
6.5
2.95
8.3
3.76
6.5
2.95
8.3
3.87
9.07
6.26
20
9.07
13.8
6.26
21169.52
7.26
21169.52
7.26
331814.96
8.16
331814.96
8.16
454820.41
21.77
454820.41
21.77
62 28.11 1.12 0.127 5.23 0.591 15.500 393.70 14.625 371.47
81 36.60 1.25 0.141 8.21 0.928 17.000 431.80 16.250 412.75 7.500 190.50 8.500 215.90 9.50 241.30 3.50 88.90
105 47.62 3.51 0.397 14.57 1.647 19.000 482.60 18.125 460.37 8.825 224.16 10.125 257.18 11.52 292.61 4.00 101.60
160 72.58 6.23 0.704 32.50 3.673 22.500 622.22 21.375 542.93 10.000 254.00 11.500 292.10 13.25 336.55 4.25 107.95
160 72.58 7.40 0.836 31.48 3.557 22.500 622.22 21.375 542.93 11.500 292.19 13.250 336.55 15.25 387.35 4.25 107.95
Inertia
Inner
Member
kg-m
2
0.04 0.004
0.04 0.004
0.13
0.015
0.08
0.009
0.13
0.015
0.08
0.009
0.22
0.025
0.09
0.010
0.22
0.025
0.09
0.010
0.59
0.067
0.25
0.028
0.59
0.067
0.25
0.028
0.57
0.065
0.93
0.150
0.57
0.065
0.93
0.150
A
Outer
Member
lb-in-
2
sec
0.21
0.35
0.21
0.35
0.29 0.033 12.375 314.33 11.625 295.28
0.29 0.033 12.375 314.33 11.625 295.28
0.69 0.078 13.875 352.42 13.125 333.38
0.69 0.078 13.875 352.42 13.125 333.38
0.92 0.104 13.875 352.42 13.125 333.38
0.92 0.104 13.875 352.42 13.125 333.38
2.83 0.320 13.875 352.42 13.125 333.38
2.83 0.320 13.875 352.42 13.125 333.38
2
kg-m
2
0.024
0.039
0.024
0.039
Pilot O.D.
in mm in mm in mm in mm in mm in mm
8.500
215.90
12.375
314.33
8.500
215.90
12.375
314.33
B
B.C. Dia.
7.875
11.625
7.875
11.625
200.03
295.28
200.03
295.28
2.875
2.875
2.875
2.500
2.875
2.500
4.000
2.500
4.000
2.500
4.000
4.000
4.000
4.000
6.000
4.000
6.000
4.000
6.000
C
Dia.
73.03
73.03
73.03
63.50
73.03
63.50
101.60
63.50
101.60
63.50
101.60
101.60
101.60
101.60
152.40
101.60
152.40
101.60
152.40 
No
Counter
Bore
No
Counter
Bore
4.25
4.57
4.25
4.57
5.50
5.33
5.50
5.33
6.00
6.69
6.00
6.69
8.00
6.00
8.00
6.00
E
Dia.
No
Counter
Bore
No
Counter
Bore
107.95
120.65
107.95
120.65
139.70
135.38
139.70
135.38
152.40
170.00
152.40
170.00
203.20
152.4
203.20
152.4
D
Dia.
3.375 85.73
3.375 85.73
3.375
85.73
3.400
86.36
3.375
85.73
3.400
86.36
4.625
117.47
3.400
86.36
4.625
117.47
3.400
86.36
4.625
117.47
5.125
130.18
4.625
117.47
5.125
130.18
7.000
177.80
4.625
117.47
7.000
177.80
4.625
117.47
7.000 177.80 8.00 203.20 3.00 76.20
F
Length
2.62 66.55
2.62 66.55
2.80 71.12
2.80 71.12
2.80 71.12
2.80 71.12
3.06 77.72
3.06 77.72
2.75 69.85
2.75 69.85
* Please consult LORD engineering for application review,
approval and availability.
Prolonged exposure to temperatures in the 0°F range and
below produces a signifi cantly reduced slip torque prior to driveline warm-up. This condition may result in the coupling’s inability to transmit adequate drive torque for applications experiencing unusual cold temperature related parasitic loading.
Blind assembly style with a notched periphery provides
trouble-free, sliding assembly on fl ywheel drive pins when bolted access is not possible. Outer member is a composite material.
Use Wood’s Sure-Grip
®
Bushing type SK or equivalent.
See detail drawings by part number for tolerances.
Pilot diameter tolerances are + .000/ -.005 in for -A Series
diameters and + .005/ -.000 in for -C Series diameters.
Tapered.
Refer to SAE J620c for fl ywheel numbers 6-1/2, 10, 11-1/2,
16; to SAE J927a for numbers 60, 80, 100, 120, 160. See Tables 5 and 6.
Unless otherwise noted: .xx dim ± 0.030 in (± 0.762 mm) .xxx dim ± 0.015 in (± 0.381 mm)
Sure-Grip is a trademark of Altra Industrial Motion, Inc.
It is advisable to refer to drawing of coupling before ordering since it is not practical to show all details in this catalog.
Defi nition of Part Numbering System
Part Type hp Rating
LCD -0400
Attachment
Variation
-X
-XX
Torsional Stiffness Variation
-A
Torque Requirements:
Torque (lb-in) = 63025 x hp
rpm
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Table 4 – Specifi cations and Dimensions
Page 115 of 124
Physical Characteristics (Nominal)
Part Number*
G
Length
H
Length
I
Length
J
Length
K
Hole Dia.
Size Variation in mm in mm in mm in mm in mm in mm
No
LCD-0075
LCD-0075 -XR-C
LCD-0075
LCD-0150 -XR-A
LCD-0150 -XR-C
LCD-0200 -XR-A
LCD-0200 -XR-C
LCD-0300 -XR-A
LCD-0300 -XR-C
LCD-0400 -X-A
LCD-0400 -X-C
LCD-0600 -X-A
LCD-0800 -X-A
LCD-1000 -X-A
LCD-1500 -X-A
LCD-2000 -X-A
* Please consult LORD engineering for application review,
approval and availability.
Prolonged exposure to temperatures in the 0°F range and
below produces a signifi cantly reduced slip torque prior to driveline warm-up. This condition may result in the coupling’s inability to transmit adequate drive torque for applications experiencing unusual cold temperature related parasitic loading.
Blind assembly style with a notched periphery provides
trouble-free, sliding assembly on fl ywheel drive pins when bolted access is not possible. Outer member is a composite material.
-XR-A
-XXR-A
-XXR-C
-X-C 0.75 19.1 0.710 18.03 6 0.330 (8.38) 3 8 6.80 172.7
-XXR-A
-XXR-C
-XXR-A
-XXR-C
-XXR-A
-XXR-C
-XX-A
-XX-C
-X-C
-X-C
-X-C
-X-C
-X-C
0.375 9.53 0.125 3.18 0.25 6.35
0.375 9.53 0.125 3.18 0.25 6.35
0.1875 4.76 0.1875 4.76 0.125 3.18
0.1875 4.76 0.1875 4.76 0.125 3.18
0.0625 1.59 0.1875 4.76
0.0625 1.59 0.1875 4.76
0.125 3.18 0.1875 4.76 0.25 6.35
0.125 3.18 0.1875 4.76 0.25 6.35
0.125 3.18 0.50 12.70
0.125 3.18 0.50 12.70
0.50 12.70 1.00 25.40 0.406 10.31 12 1/2-13 UNC-2B 6 120
0.50 12.70 1.00 25.40 0.406 10.31 8 1/2-13 UNC-2B 8
0.125 3.18 0.25 6.35 1.00 25.40 0.406 10.31 12 5/8-11 UNC-2B 8
0.125 3.18 0.50 12.70 0.50 12.70 1.50 38.10 0.644 16.36 6 5/8-11 UNC-2B 8 18 or 180
0.125 3.18 0.50 12.70 0.50 12.70 1.50 38.10 0.644 16.36 6 3/4-10 UNC-2B 8 18 or 180
Counter
Counter
Use Wood’s Sure-Grip
See detail drawings by part number for tolerances.
Pilot diameter tolerances are + .000/ -.005 in for -A Series
diameters and + .005/ -.000 in for -C Series diameters.
Tapered.
Refer to SAE J620c for fl ywheel numbers 6-1/2, 10, 11-1/2,
16; to SAE J927a for numbers 60, 80, 100, 120, 160. See Tables 5 and 6.
Unless otherwise noted: .xx dim ± 0.030 in (± 0.762 mm) .xxx dim ± 0.015 in (± 0.381 mm)
Sure-Grip is a trademark of Altra Industrial Motion, Inc.
No
Counter
Bore
No
Counter
Bore
0.75
2.31
0.75
2.31
0.75
2.56
0.75
2.56
0.75
2.56
0.75
2.56
0.88
0.75
0.88
0.75
®
Bushing type SK or equivalent.
0.321
0.406
Bore
No
0.321
0.406
Bore
19.05
0.406 10.31 8
58.72
19.05
0.406 10.31 8
58.72
19.05
0.406 10.31 16
65.07
19.05
0.406 10.31 16
65.07
19.05
0.406 10.31 16
65.07
19.05
0.406 10.31 16
65.07
22.23
0.406 10.31 12
19.05
22.23
0.406 10.31 12
19.05
8.15
10.3168
8.15
10.3168
L No. of Holes
M
Hole Size
in (mm)
3/8 - 16
UNC-2B
3/8 - 16
UNC-2B
3/8-16 UNC-2B
0.394 (10.00)
3/8-16 UNC-2B
0.394 (10.00)
3/8-16 UNC-2B
0.394 (10.00)
3/8-16 UNC-2B
0.394 (10.00)
3/8-16 UNC-2B
0.660 (16.76)
3/8-16 UNC-2B
0.660 (16.76)
1/2-13 UNC-2B 3/8-16 UNC-2B63
1/2-13 UNC-2B 3/8-16 UNC-2B63
It is advisable to refer to drawing of coupling before ordering since it is not practical to show all details in this catalog.
Part Type hp Rating
LCD -0400
N No. of Holes
3
3
3 6
3 6
3 6
3 6
3 6
3 6
Defi nition of Part Numbering System
Fits
SAE
Flywheel
No.
6-1/2
10
6-1/2
10
10 8.50 215.9
10 8.50 215.9
11-1/2 OR 60/80/100
11-1/2 OR 60/80/100
11-1/2 OR 60/80/100
11-1/2 OR 60/80/100
60/80/100
60/80/100
14 or 140 with
Adapter
Attachment
Variation
-X
-XX
Torque Requirements:
P
Ref. Dia.
6.50 165.1
6.50 165.1
9.38 238.3
9.38 238.3
11.38 289.1
11.38 289.1
––
Torsional Stiffness Variation
-A
Torque (lb-in) = 63025 x hp
rpm
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 116 of 124
Dynafl ex LCD Series Couplings Installation Guide
Specifi cations
Materials: The elastomer used in the Dynafl ex LCD Series Coupling is a high-quality natural rubber which meets LORD specifi cations (available upon request) and exceeds SAE standards. Natural rubber is used because of its excellent physical properties, such as tensile strength, tear and abrasion resistance, fatigue resistance and low temperature characteristics. The elastomer-to­metal bonds are even stronger than the elastomers.
Standard LCD catalog parts are all made in two stiff­nesses of natural rubber. The A elastomer is per LORD Spec MAP092, having a durometer of approximately
45. The C elastomer is LORD Spec MAP094, having a durometer of approximately 57. The metal parts for this series are of alloy steel or ductile iron.
Environmental: Extensive experience with similar parts indicates that heavy-duty Dynafl ex couplings will perform satisfactorily when exposed to the normal fl uid, temperature and other environmental conditions found in driveline systems. For operation in ambient temperatures exceeding 170°F (77°C), consult LORD Corporation. Dynafl ex LCD Series Couplings are often recommended for use in applications where the temperature is above 170°F (77°C). Temperatures above 200°F (93°C) could present problems. Customers should know what the ambient operating temperature is and whether addi­tional air circulation can be provided. Consultation with LORD Corporation engineers is necessary if the ambient temperature is above 170°F (77°C).
Misalignment: Misalignment capability applies to speeds up to 2500 rpm. Operation up to 3500 rpm is permitted with reduced misalignment. (Consult LORD when a potential application requires special consideration).
At normal rated operating conditions, the Dynafl ex LCD Series Couplings are designed to accommodate misalignment.
Angular: 1-1/2° maximum Parallel: 1/64 inch Axial: +1/16 inch dynamic
+1/8 inch static Testing/Performance: Periodic load defl ection tests are run to assure consistency of torsional spring rate and slip torque characteristics.
Damping Coeffi cient, Cθ: The natural rubber elastomer used in LCD couplings offer hysteresis damping which dissipates energy at resonance.
The “damping coeffi cient” is a function of many vari­ables. Among them are dynamic strain, frequency, elastomer type and stiffness, temperature and torque loading. Damping coeffi cients for this series have been determined and can be provided for torsional analysis work by contacting LORD.
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 117 of 124
Installation
For engine applications, the outer member is usually bolted directly to the fl ywheel; for other applications, to a suitable adaptor. The inner member normally attaches to the driven shaft. The smaller LCD couplings generally have a tapered bore, which accommodates a standard split tapered bushing which grips the drive shaft. (Refer to Table 1 - Split Tapered Bushings). This confi guration provides easy installation.
Figures 15 and 16 on the next page show typical installations involving universal joints.
Figure 8
This arrangement must not be used. Suitable bearing
supports are required to react cardan-induced cocking loads. Consult LORD Engineering for application review.
Figure 9 – Flywheel Drawing for Tables 5 and 6
Table 5 – Flywheels for Engine Mounted Torque Converters - SAE J927 Nov 88
Converter
Flywheel
No.
20 9.50 241.30 8.750 222.25 12 5/16-18
40 10.375 263.52 9.625 244.48 12 5/16-18
60 13.875 352.42 13.125 333.38 12 3/8-16
80 13.875 352.42 13.125 333.38 12 3/8-16
100 13.875 352.42 13.125 333.38 12 3/8-16
120 15.500 393.70 14.625 371.48 12 3/8-16
140 18.375 466.72 17.250 438.15 12 1/2-13
160 20.375 517.52 19.250 488.95 12 1/2-13
180 22.500 571.52 21.375 542.92 12 5/8-11
210 26.500 673.10 25.250 641.35 12 5/8-11
240 28.875 733.42 27.250 642.15 12 3/4-10
B C Tapped Holes
in mm in mm No. Size
Table 6 – Flywheels for Industrial Engines with Industrial Power Take-Offs - SAE J620 Oct 88
Clutch
Size
165
(6-1/2)
190
(7-1/2)
200
(8)
255 (10)
290
(11-1/2)
355 (14)
405 (16)
460 (18)
530 (21)
610 (24)
B C Tapped Holes
in mm in mm No. Size
8.500 215.90 7.875 200.02 6 5/16-18
9.500 241.30 8.750 222.25 8 5/16-18
10.375 263.52 9.625 244.48 6 3/8-16
12.375 314.32 11.625 295.28 8 3/8-16
13.875 352.42 13.125 333.38 8 3/8-16
18.375 466.72 17.250 438.15 8 1/2-13
20.375 517.52 19.250 488.95 8 1/2-13
22.500 571.50 21.375 542.92 6 5/8-11
26.500 673.10 25.250 641.35 12 5/8-11
28.875 733.42 27.250 692.15 12 3/4-10
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Typical Installations
Page 118 of 124
Figure 10 – Engine Flywheel to Keyed Shaft - Direct
Figure 12 – Flywheel to Flanged Shaft - Direct (LCD -01 Series)
Figure 11 – Flywheel to Flanged Shaft - Direct (LCD -25 Series)
Figure 13 – Flywheel to Internally Splined Shaft
- Free Floating Splined Connection
Figure 14 – Flywheel to Adapter to Coupling and Through an Internally Splined Connection
Figure 15 – Stationary Engine to Load by Use of a Pillow Block on a Common Frame - Permits Large Drive Angles
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 119 of 124
Figure 16 – Vehicle Engine with Large Angle Drive Requirements
Figure 18 – Stationary Equipment Having a Tapered Shaft Connection
Figure 17 – Flywheel to Flanged Hub to Splined Shaft - Free Floating Splined Connection
Figure 19 – Shaft to Shaft Arrangement Using Split Taper Bushings at Both Sides
Figure 20 – Two Dynafl ex LCD Couplings in Series for Increased Flexibility in All Directions
Figure 21 – Stationary Equipment Having Input Shaft Attached to Coupling Inner Member
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 120 of 124
Dynafl ex LCD Series Couplings Torsional System Analysis Input Requirements
Dynafl ex couplings offer unique advantages with the soft torsional spring rate that isolates torsional vibration, mitigates shock and reduces noise transmission. In order to benefi t from these advantages, an analysis must be made of the application and a coupling selected which meets the specifi c requirements. The following checklist sets forth the information required to initiate the analysis:
Application Data
• What is the driving unit, driven unit? Include enough information to determine disturbing frequencies (e.g., type of engine, number of cylinders, number of cycles).
• What is the operating torque (normal, maximum)?
• What is the operating speed (range, at normal torque and at maximum torque)?
• What are the environmental conditions (temperature, oil type and amount of exposure, corrosive factors, other factors)?
Remote Driven Units
Multiple U-joint shafts (especially longer shafts) and the speed at which the shaft rotates (especially higher rpm’s) can create complex stability problems. To assure satisfactory coupling performance, all design layouts for remote mounted driven units should be reviewed by LORD Engineering. LORD analytical capability is only one part of the engineering service available on all coupling applications.
What Else?
If your application is unique or unusual, include any information that you believe will have an effect on the coupling design or selection. If you have any questions as you prepare this data, call us. See following page for data form.
Reference Literature from Lord Corporation
Design Monograph 1107 Understanding Torsional Vibration
Coupling Requirements
• What are the primary functions of the coupling (torsional vibration isolation, torsional shock mitigation, noise attenuation, shaft misalignment accommodation – angular, parallel, axial)?
• If known, what torsional spring rate should the coupling have?
• If the required torsional spring rate is not known, what are the rotational moments on inertia of the driving and driven masses?
• How much misalignment must the coupling accommodate (angular, parallel, axial)?
• How much, if any, axial thrust will be on the coupling?
Design Parameters
• What space is available for the coupling (maximum length, diameter)?
• What is the maximum weight the coupling can be, if weight is limited?
• What are the shaft diameters and method of attachment (keyway, spline, set screws, fl ange)?
• What special features are required? (Inner member design – hubs, fl anges, splines, etc. Outer member design – pilot diameter bolt pattern, etc.)
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 121 of 124
Data Required for LORD Coupling Recommendation
Toll Free Number (in United States and Canada): +1 877 ASK LORD (275 5673)
All Information in This Box is Required Data.
Date _____________________________________________ LORD Recommended P/N __________________________
Company Name ___________________________________ Field Engineer ____________________________________
Address __________________________________________ Discussed With ___________________________________
__________________________________________________ Title ______________________________________________
General description of problem and equipment ____________________________________________________________
Retrofi t New System
APPLICATION
Driving Unit
* Description __________________________________________________________________________________________
* Model No. _______________________________________ * Manufacturer ____________________________________
* 2-Stroke/Cycle 4-Stroke/Cycle
* Rotational Inertia and Torsional Spring Rate Data (attach tabulated data)
* Radial Support Needed: Yes No
Driven Unit
* Description __________________________________________________________________________________________
* Model No. _______________________________________ * Manufacturer ____________________________________
* Rotational Inertia and Torsional Spring Rate Data (attach tabulated data)
* Parasitic Torque required __________lb-ft
SYSTEM DYNAMICS
* Mass elastic schematic of entire system (please attach sketch)
Test data (attach if available)
Speeds of Driving Unit: Idle ________ RPM Normal _________ RPM Maximum ________ RPM
% Time: @ Idle ____________ @ Normal ____________ @ Maximum _____________
Speed Ratio Driving to Driven Unit: __________________________ to ______________________________
* Torque: Normal ___________ lb-ft Maximum _________ lb-ft (@ ___________ RPM)
Present Vibration: Peak-to-Peak Response Maximum __________lb-ft @ ____________CPM
* Transient Shock: Magnitude: __________________lb-ft
Duration: ____________________milliseconds
How Often: __________________times per hour
* Briefl y describe any peculiarities or special circumstances of the dyanmic system ____________________________
* Required data (OVER)
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
DYNAFLEX ELASTOMERIC FLEXIBLE COUPLINGS
Page 122 of 124
COUPLING REQUIREMENTS
Primary Function
Shaft Misalignment Specifi c Requirements
__________________Axial _______________ Inches
__________________Angular _______________ Degrees
__________________Parallel _______________ Inches
__________________ Torsional Vibration Isolation _______________% Isolation @ _________ RPM
__________________ Torsional Shock Loads _______________Maximum Amplitude
__________________Noise Attenuation
Parameters
* System Operating Temperature: Normal _______ °F Maximum _______ °F Minimum _______ °F
* Environment: Oil Immersion _______________________ Oil Splash ________________________________________
Other ______________________________ Mil Spec _________________________________________
* Space Envelope: Maximum Length ________________ Maximum Diameter ________________________________
* Attachments: Driving Spline Flange Driven Spline Flange
Keyways Set Screws Keyways Set Screws
* Shaft Diameters: Driving _____________ Driven ___________________
Fail-Safe Feature Required: Yes No
Maximum Allowable Weight: ___________________________
* Minimum Hours Life Required: _______________________
Please attach the following:
1. A layout of the available space envelope and other pertinent drawings showing connecting driv­eline components.
2. A system mass-elastic diagram including all rotational mass moments of inertia and torsional stiffnesses.
Remarks ______________________________________________________________________________________________
* Required data
Please return to: LORD Corporation 2000 West Grandview Blvd. P.O. Box 10038 Erie, PA 16514-0038 Fax: 814 866 1773
A part’s listing in this catalog does not guarantee its availability. To download/print the most current catalog, go to www.lordfulfi llment.com/upload/PC7000.pdf. Rev.1 10/08
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