Dynacraft 6V ROCKET CAR Owner's Manual

OWNER’S MANUAL
FOR ELECTRIC RIDE-ON VEHICLES
This manual contains important safety, performance and maintenance information. Read the manual before taking your first ride on your new ride-on vehicle, and keep the manual handy for future reference.
REGISTER your bike online at www.dynacraftwheels.com
FOR AGES 3+ MAXIMUM WEIGHT: 65 lbs. (29.5 kgs)
6V ROCKET CAR
OWNER’S MANUAL
NOTE: Illustrations in this Manual are for reference purposes only and may not reflect the exact appearance of the actual product. Specifications are subject to change without notice.
DO NOT RETURN TO STORE!
QUESTIONS OR COMMENTS?
1-800-288-1560
1
A Introduction, Safety and Warnings . . . . . . . . . . . . . . . . 2
B Before You Begin Assembly . . . . . . . . . . . . . . . . . . .6
C Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 7
D Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
E How to Use Your Vehicle . . . . . . . . . . . . . . . . . . . . 14
F Detailed Maintenance and Repair . . . . . . . . . . . . . . . 17
G Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . 22
H Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
SUITABLE AGE. . . . . . . . . . . . . . . . . . . . . . . . . . .3+
CAPACITY . . . . . . . . . . . . . . . . . . . Up to 65lbs (29.5kgs)
SPEED . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 MPH
CHARGER / INPUT . . . . . . . . . . . . . . . . . . AC120V / 60HZ
OUTPUT . . . . . . . . . . . . . . . . . . . . . . . . . . .DC6V, 1A
CHARGING . . . . . . . . . . . . . . . . . . . . . . . 12-18 Hours
BATTERY . . . . . . . . . . . . . . . . . . . . . 6V4AH, 1 x Battery
SIZE OF CAR . . . . . . . . . . . . . . . . . . . .122 x 81 x 67cm
AVERAGE BATTERY LIFE. . . . . . . . . . . . . . . . .300 Charges
TABLE OF CONTENTS
ELECTRIC CAR SPECIFICATIONS
2
ABOUT THIS MANUAL: This Manual was written to help you and your child get the most performance, comfort, enjoyment and safety when riding your new electric ride-on toy. It is important for you to understand your new electric ride-on toy. By reading this manual before you let your child go out on his/her first ride, you will know how to get the most from your new electric ride-on toy. It is also important that you or your child's first ride be in a controlled environment, away from cars, obstacles, and other riders.
GENERAL WARNING: Riding an electric ride-on toy can be a
dangerous activity, even under the best of circumstances. Proper maintenance of your new ride-on toy is your responsibility and helps reduce the risk of injury. Certain conditions may cause components to fail without fault of the manufacturer. The ride-on toy can and is intended to move, and it is therefore possible to lose control, fall off and/or get into dangerous situations that no amount of care, instruction or expertise can eliminate. If such a thing does occur, your child can become seriously injured or die, even when using safety equipment and other safety precautions.
WARNING: To reduce risk of injury, adult supervision is required. Never
use in roadways, near motor vehicles, on or near steep inclines or steps, swimming pools or other bodies of water; always wear shoes, and never allow more than one (1) rider.
WARNING: CHOKING HAZARD-Small parts not suitable for children
under 3 years old.
RIDE AT YOUR OWN RISK AND ALWAYS USE COMMON SENSE.
This manual contains many warnings and cautions concerning the consequences of failing to inspect, maintain or properly use your electric ride-on toy. Because any fall can result in serious injury or even death, we do not repeat the warning of possible serious injury or death each time such a possibility is mentioned in this manual or the risk of falling leads to a warning.
ALWAYS USE PROPER RIDING ATTIRE.
Always wear appropriate clothing and shoes, including long sleeved shirts and long pants and lace-up or similar shoes with rubber soles. Never ride barefoot or in sandals and make sure that shoelaces or other fasteners are tied and kept away from the wheels and drive system of the ride-on toy.
INTRODUCTION, SAFETY AND WARNINGS
A
3
RIDER USE AND REQUIRED PARENTAL SUPERVISION
RIDERS MUST NOT EXCEED THE WEIGHT LIMIT OF 65 pounds (29.5kg) and MUST BE OVER 3 years old.
The age grade for the electric ride-on toy is for 3 years and older. Just because your child is within the age and weight limitations specified for the electric ride­on toy, does not mean that his/her size is appropriate to fit or maintain control of the electric ride-on toy, or that he/she is capable of safely operating the electric ride-on toy. You are the best judge of whether you or your child can safely operate the electric ride-on toy; this includes determining whether your child is at the appropriate developmental stage for safe use of the electric ride-on toy. Any rider that is unable to fit comfortably on the electric ride-on toy should never attempt to ride it. A parent's decision to allow their child to use the electric ride-on toy should be based on the child's maturity, skill and their ability to follow rules. Remember that the electric ride-on toy is intended for use only by children who are, at a minimum, able to comfortably and safely operate it.
Children operating the electric ride-on toy should be supervised by an adult at all times. Parents should ensure that children only use the electric ride-on toy safely and within their age and physical limits.
This manual contains very important safety information. It is your responsibility to completely review this information and make sure that all riders understand all of the warnings, cautions, instructions and safety topics addressed in this manual and to assure that all riders are able to safely and responsibly use the electric ride-on toy. You should periodically review and reinforce all information in this manual with all riders, especially children. You should also regularly inspect and maintain your electric ride-on toy to ensure the safety of all riders. Make sure that your new electric ride-on toy is properly fitted to any child riding it; that it is in good repair and safe operating condition; that you and your child have gone over the use, operation and safety information in this manual; that you and your child have learned and understand what to do and what not to do with your new electric ride­on toy, including observing all applicable laws, rules and common sense
Children should be made aware of all possible riding hazards and correct riding behavior before they ride the electric ride-on toy and should be supervised by an adult at all times. Please explain the following to them as often as necessary.
4
SAFE RIDING PRACTICES AND WARNINGS
• Check and obey all local laws or regulations which may be in effect in the locations where the electric ride-on toy may be used.
• Always wear appropriate clothing and shoes.
• Observe the age and weight limitations on the cover of this manual.
• Always stay seated while riding the electric ride-on toy. To stop you must take your foot off the foot pedal.
• Children must be supervised by an adult at all times to be safe.
• Always be alert and ride your electric ride-on toy defensively. Watch out for obstacles that could catch one of the electric ride-on toy's wheels or force you to turn suddenly and/or lose control. Be careful to avoid pedestrians, persons using other wheeled products (including roller or in-line skates, skateboards, scooters, bikes, etc.), children or animals who may enter your path. Always respect the rights and property of others.
• Do not activate the foot pedal unless you are seated in the vehicle and in a safe, outdoor environment that is suitable for riding your electric ride-on toy.
• Do not attempt or perform any stunts or tricks on the electric ride-on toy. It is not made to withstand such misuse and abuse.
• Keep both hands on the steering wheel at all times.
• Do not touch the motor on the electric ride-on toy when in use or directly after use as these parts can become extremely hot.
• Never allow more than one person to ride the electric ride-on toy at one time and never try to tow anything.
• Do not use near steps, water, or swimming pools.
• Do not ride in wet weather.
• Never immerse the electric ride-on toy in water; electrical and drive components could be damaged by water or create other potentially unsafe conditions.
• Keep your fingers and other body parts away from the motor, steering system, wheels and all other moving components.
• Never hitch onto another vehicle or let yourself be pulled or pull anyone or anything while riding the electric ride-on toy.
• Ride only on smooth, flat, dry surfaces such as pavement or level ground without loose debris, such as sand, leaves, rocks or gravel. Water, mud, ice, bumpy, un-even, slick, or rough surfaces could impair traction and contribute to possible loss of control.
• Do not ride on or near hills or steep inclines. Ride only on level ground to avoid tip over.
• Avoid sharp turns, bumps, drainage grates, and other obstacles.
• Do not ride at night or where there is limited visibility.
• Do not ride indoors or on surfaces that could become damaged such as carpet or flooring.
• Do not ride on streets, around cars, or in foot or vehicle traffic.
• Regularly check the electric ride-on toy and its components. If any parts are broken or worn, do not ride the electric ride-on toy until you have fixed or replaced the broken or worn parts.
5
• Do not to allow hands, feet, hair, body parts, clothing, or similar articles to come in contact with wheels or other moving parts.
• Before each cycle of operation, you must perform the preoperation checks specified in this manual or by the manufacturer, including:
– That all guards and pads originally supplied by the manufacturer are in proper
place and in serviceable condition;
– That the area that the unit is to be operated in is safe and suitable for safe
operation;
– That all safety labels are in place and understood by everyone, including the
riders;
– That any and all axle guards, chain guards, or other covers or guards supplied
by the manufacturer are in place and in serviceable condition; and
– That tires/wheels are in good condition and have sufficient tread remaining.
• Avoid sharp bumps, drainage grates, and sudden surface changes.
PRE-RIDE SAFETY CHECKLIST
• Check to make sure that all components are properly secured and are functioning according to the manufacturer’s specifications.
• Components must be maintained and repaired and only with the manufacturer's authorized replacement parts. Installation should be performed only by adult, qualified personnel.
USING THE CHARGER
The charger should be examined regularly for damage to the cord, plug, enclosure and other parts. In the event such damage has occurred, the electric ride-on toy should not be charged until the charger has been repaired by qualified personnel or replaced. Use only the supplied, recommended charger.
• Always use caution when charging.
• The charger is not a toy and should be operated by an adult.
• Never operate the charger near flammable materials or liquids, and operate the charger in well-ventilated areas.
• Disconnect the charger and unplug it from the electric ride-on toy when not in use.
• Do not exceed the recommended charging time.
• Always disconnect the charger from the electric ride-on toy prior to wiping down or cleaning the electric ride-on toy with any liquid.
WARNING: Never modify or alter the electrical system. Alterations could
cause a fire or explosion resulting in serious injury or death and could also ruin the electrical system.
FAILURE TO HEED THE WARNINGS LISTED ABOVE INCREASES RISK OF POTENTIALLY SERIOUS INJURY. USE THE APPROPRIATE CAUTION WHEN RIDING AND ALWAYS WEAR APPROPRIATE CLOTHING AND SHOES.
6
WARNING:
Remove all packing and items from the display box. Make sure that the power switch is turned "OFF" before assembling the electric ride-on toy.
ESTIMATED ASSEMBLY TIME
You should allow approximately 35 minutes for assembly, not including initial charging time. Initial charging can take approximately 18 hours. (see page 11-13 for charging information).
If you experience a problem with this product, or are missing a part, please call us at 1-800-288-1560, rather than return this product to the store.
Please identify all parts before assembly and save all packaging material until assembly is complete to ensure that no parts are discarded.
BEFORE YOU BEGIN ASSEMBLY
WARNING:
DO NOT USE NON-ORIGINAL OR NON-RECOMMENDED PRODUCTS WITH YOUR ELECTRIC RIDE-ON TOY.
Altering of the original components or use of non-recommended replacement parts may or may not be compatible with the design and will void the warranty and may cause an unsafe condition resulting in serious injury or death.
NOTICE:
The battery is disconnected for shipment to prevent the battery from draining. Before you begin assembly, make sure to plug the battery connector into the control module connector.
HINT: If the battery connector will not plug into the control module connector, turn it over and try again, making sure that the two connectors are properly aligned. Do not force the battery connector into the control module connector.
NOTE: THE BATTERY IS LOCATED UNDER THE SEAT.
Control module
connector
Battery
connector
Battery
retainer
Battery
B
7
PARTS DIAGRAM
1. Plastic Body Assembly x 1 2 Side Mirror x 2
3. M10 Lock Nuts x 4
4. Ø10 Washer x 8
5. Seat x 1
6. M5 Nut x 1
7. M5 x 16 Machine Screw x 2
8. Steering Column x 1
9. Rear Wheel Axle x 1
10. Steering Wheel x 1
11. M5 x 35 Machine Screw x 1
12. Rear Wheel x 1
13. Front Wheel x 2 & Rear Left Wheel x 1
14. Gear Box x 1
15. Charger x 1
16. Windshield x 1
17. Ø10 Bushing x 3
18. Fart Blaster x 1
19. Rockets x 2
20. Flat Screw x 4
21. Motorhood x 1
22. Axle Cap x 4
23. 4 x 12 Round Head Screws x 4
24. Split Pin x 1
25. 17mm Socket Wrench x 1
NOTE: Some parts shown are assembled on both sides of vehicle.
4
21
20
9
194
17
14
18
8
24
4
4
12
4
3
13
22
23
6
10
11
5
7
2
16
15
1
Screwdriver
(not included)
Pliers
(not included)
Socket Wrench
(included)
Tools Required
25
C
8
ASSEMBLY
Your new vehicle requires adult assembly. Please set aside around 35 minutes for assembly. Please identify all parts before assembly and save all packaging material until assembly is completed to ensure that no parts are discarded.
WARNING: Children can be harmed by small parts, sharp edges and
sharp points in the vehicle's unassembled state, or by electrical items. In the unassembled state, this package contains small parts. Adult assembly is required; children should not handle parts, or help in assembly of the vehicle.
TOOLS REQUIRED:
17mm Socket Wrench (included)
Needle-nose pliers (not included)
Phillips Screwdriver (not included)
1
2
Split pin
Steering column
Steering column
Split
pin
Ø10
washer
1. STEERING COLUMN ASSEMBLY
• Turn the vehicle body on its side.
• Place a Ø10 washer over the straight end of the steering column.
• Insert the straight end of steering column through the hole under vehicle body until it sticks out of the hole on the top of the car body. (see Figure 1)
• Insert the bent end of steering column through the hole on the steering bracket (which connects with the front wheel axle).
• Fit a Ø10 washer onto the bent end of the steering column and insert split pin into the hole in the steering column, use needle nose pliers to open and split the pin ends (to assure the Ø10 washer will not fall out). (see FIgure 2)
D
9
Steering wheel
M5x40 machine screw
M5 nut
Up
M5x12 round head screw
Windshield
4. SEAT ASSEMBLY
• Insert the tabs at the back of the seat into the slots in the vehicle body.
• Insert and tighten two M5 x 16 machine screws with a screwdriver.
Tabs
Slots
M5x16 machine screw
Seat
5. SIDE VIEW MIRROR
AS S E M B LY
NOTE: Identify the left and right mirrors for assembly.
• Insert the side view mirror into the hole in the front of the vehicle body and push until you hear it click into place.
• Repeat for the other side.
Side view mirrors
2. STEERING WHEEL ASSEMBLY
• Turn the vehicle body upright.
• Remove the M5 x 40 machine screw and M5 nut from the steering wheel with a screwdriver.
• Insert the steering wheel onto the end of the steering column, lining up the hole in the steering wheel and the hole in steering column. Reinsert the M5 x 40 machine screw and M5 nut as shown in the photo, and tighten it with a screwdriver.
3. WINDSHIELD ASSEMBLY
• Fit the tabs on the windshield into the slots in the vehicle as shown
• Insert four M5 x 12 round head screws and tighten them with a screwdriver.
10
6. CONNECT AUDIO INPUT CABLE
• Plug the audio input cable into AUX line-in jack on the vehicle. (You can connect the cable with an audio device or MP3 player whenever you want to play, and place the audio device or MP3 player into the groove of the left door as shown)
Battery
compartment door
7. INSTALL STEERING WHEEL BATTERIES
NOTE: Batteries not included.
• Loosen the screw in the steering wheel and
remove the cover.
• Insert 2 x 1.5V size AA batteries as shown.
• Replace the cover and tighten the screw to
secure it in place.
Fart blaster
Mount
Bottom parts
Screw
Rockets
8. ROCKETS ASSEMBLY
• Take out the rockets from polybag.
• Insert the tabs at the end of the rockets into the slots in the bumper as shown and push until you hear this click into place.
• Repeat for the other side
9. FART BLASTER ASSEMBLY
• Unscrew the screws at the bottom of the fart blaster by hand.
• Clip the top part and bottom part to the mount as shown.
• Re-screw the screws at the bottom of the fart blaster to secure the fart blaster.
10. FART BLASTER BATTERY INSTALLATION
• Loosen the two screws in the battery
compartment door with a Philips screwdriver (not included), and remove the door.
• Insert 2 x 1.5 size AAA batteries as shown.
• Replace the door and tighten the screws to
secure them in place.
Battery
compartment door
11
STEERING WHEEL BATTERY SAFETY INFORMATION:
Batteries may leak fluids that can cause chemical burn, injury or ruin your product. To avoid battery leakage:
• Install batteries correctly, observing the polarity (+,-) signs to avoid leakage.
• Do not mix old and new batteries.
• Do not mix batteries of different types: alkaline, standard (carbon-zinc) or rechargeable (Ni-MH).
• Remove the batteries from the battery compartment when the unit will not be used for an extended period of time.
• Always remove exhausted batteries from the battery compartment.
• Do not dispose of batteries in fire.
• Do not short circuit the supply terminals
• Replace the batteries when the horn sounds become distorted.
• Non-rechargeable batteries should not be recharged.
• Use only batteries of the same or equivalent type as recommended.
• If rechargeable batteries are used, they should only be charged under adult supervision.
• Remove rechargeable batteries from the product before charging.
• Battery chargers used with toys must be examined regularly for damage to the cord, plug, enclosure and other parts. In the event that such damage is found, the toy must not be used with the battery charger until the damage has been repaired.
WARNING: Not suitable for children under 36 months. Long cord
strangulation hazard!
12
BATTERY CHARGING
IMPORTANT! Before first time use, charge the battery for at least 18 hours. Charge the battery for at least 12 hours after each use of the vehicle. Never charge the battery longer than 30 hours. Overcharging or undercharging the battery may shorten battery life and decrease vehicle running time.
WARNING: Battery can fall out and injure a child if vehicle tips over.
Always use battery retainer.
PREVENT FIRE
• Never modify the electrical system.
• Alterations could cause a fire resulting in serious injury and could also ruin the electrical system.
• Use of the wrong type battery or charger could cause a fire or explosion resulting in serious injury.
• Use of non-original components on this vehicle could cause overheating, fire or explosion.
• The battery must be handled by adults only.
• The battery is heavy and contains sulfuric acid (electrolyte).
• Dropping the battery could result in serious injury.
• Never allow children to charge the battery.
• Battery charging must be done by adults only. A child could be injured by the electricity involved in charging the battery.
• Never lift or carry the battery by the wires or connector, this can damage the battery and possibly cause a fire resulting in serious injury. Lift and carry the battery by the case only.
• Read the safety instructions on the battery.
• Examine the battery, charger and their connectors for excessive wear or damage each time you charge the battery.
• If damage or excessive wear is detected, do not use the charger or the battery until you have replaced the worn or damaged part.
CAUTION: Use the charger in dry locations only.
IMPORTANT NOTE
• We recommend that you start charging your battery before beginning assembly of your new vehicle.
• The battery must be upright while charging.
• The charger is not a toy.
• Do not short-circuit the battery.
• You do not need to remove the battery from your vehicle to recharge it.
• Before charging the battery, examine the battery case for cracks and other damage which may cause sulfuric acid (electrolyte) to leak during the charging process. If damage is detected, do not charge the battery or use it in your vehicle. Battery acid is very corrosive and can cause severe damage to surfaces it contacts.
13
• Do not charge the battery on a surface (such as a kitchen counter top) which could be damaged by the acid contained inside the battery. Take precautions to protect the surface on which you charge your battery.
• Use only an original charger (AC 120V 60Hz) with an output of DC 6V (1A) to charge your vehicle battery.
NOTE TO ADULTS: Regularly examine the charger for damage to the cord, plug, housing or other parts that may result in the risk of fire, electric shock or injury.
• If your battery is old and will not accept a charge, do not leave it in the vehicle. Always remove a dead battery from the vehicle.
• After the first charge, recharge the battery for at least 12 hours after each use. Never charge the battery longer than 30 hours. Charge the battery after each use, regardless of how long the vehicle was used.
• Do not allow the battery to run down completely before charging.
• Charge the battery before storing the vehicle.
• Charge the battery at least once per month, even if the vehicle has not been used.
NOTE:
• This product has CHARGING PROTECTION: when charging, all the functions will be cut off.
• The POWER SWITCH must be switched to the OFF position when charging.
• Recharges after initial charge - Up to 12 hours, and never charge the battery longer than 30 hours.
• When the vehicle begins to run slowly, recharge the battery.
• After each use or once a month minimum recharge time 12 hours, less than 30 hours at most.
WARNING: Use the charger in dry locations only.
1. Plug the charger port into the input socket (the socket is on right side
of vehicle body).
2. Plug the charger plug into a wall outlet. The battery will begin charging.
NOTE: Red LED light indicates battery is charging and a green LED light indicates battery is fully charged. (If the lights on the charger do not light up, check the power to the outlets.)
14
FORWARD
1. Move the “Forward - Backward switch” into the “Forward” position.
2. Press the “Foot pedal”, and the vehicle will move forward.
STOP
The vehicle will stop automatically when your child’ s foot is removed from the “Foot pedal”.
BACKWARD
1. Move the “Forward-Backward Switch” into the “Backward” position.
2. Press the “Foot pedal”, and the vehicle will move backwards.
POWER LEVEL INDICATOR
The digital power level indicator will tell you how much power is remaining in the battery and when you must recharge the battery.
POWER LEVEL INDICATOR
HOW TO USE YOUR VEHICLE
Foot pedal
Forward/Backward switch
Audio input jack
(audio input cable included)
Fart blaster
Power level indicator
Power switch
Sound button
Magnitude of Voltage Battery State
≥6.6 Battery is fulll
6.5 - 6.3 Vehicle can work normally
≤6.2 STOP operating the vehicle, the
battery needs to be recharged
E
15
AUDIO INPUT JACK
Use the audio input cable (included) to connect your MP3 player or other compatible audio device with this vehicle to listen to and enjoy music.
1. Plug one end of the audio input cable into the audio input jack on the vehicle as
shown.
2. Plug the other end of the audio input cable into the headphone jack on your audio
device or MP3 player. NOTE: You may place your audio device or MP3 player inside the vehicle left door as shown. If you do, make sure it is secure before riding.
3. Adjust your audio device or MP3 player volume to low level and turn the power
switch on your vehicle to the “ON” position.
4. Then adjust the volume to increase or decrease its sound level as desired.
1
2
3
4
NOTE: MP3 player or Audio device not included.
16
IMPORTANT
Always stop vehicle when changing the direction to avoid damage to the gears and motor.
• This vehicle has an adjustable seat belt; please instruct children on how to fasten the seat belt before using.
• Do not let any child touch the wheels or be near them when the car is moving.
• Make sure you come to a complete stop before changing directions from forward to reverse.
• To avoid accidents, please inspect the vehicle before riding to ensure that it is in proper working order and safe to ride.
• This toy has no brake; to stop, remove foot from foot pedal.
• Check all the screws, cap nuts and protective coverings regularly and tighten as required. Check plastic parts on a regular basis for cracks or broken pieces.
SAFETY PRECAUTIONS
• Your new battery must be charged for at least 18 hours before you use it in your vehicle for the first time.
• The child must have adult supervision at all times.
• Do not ride on the road, footpaths, near pools, or bodies of water.
• Do not allow children under the recommended age to ride the vehicle; please refer to the age grading.
• Do not allow riders over the recommended weight rating or age grading to use the vehicle.
• To stop the vehicle, you must take your foot off the pedal.
• Charging should only be done by an adult.
• An adult must teach the child how to operate the vehicle.
• Do not ride on hills or slopes, in sand or on other soft, wet, or slippery surfaces.
• Do not use a different size battery. Use only original or recommended replacement batteries.
• The vehicle is designed to carry only one rider at a time. Never allow more than one rider or over-load the vehicle.
• This product should be assembled and checked by adults before use.
• Do not wash the vehicle with water; clean it with a cloth.
WARNING: This product has no brake. Do not ride or park the product on
any hills, slopes or inclines. To stop simply remove foot from pedal.
17
HOW TO REPLACE FRONT WHEELS & REAR LEFT WHEEL
1. Remove the axle cap with a flat head screwdriver.
2. Remove the M10 locknut with a 17mm socket wrench.
3. Remove the Ø10 washer.
4. Remove the wheel, then replace with a new one and make sure the Ø10 bushing
sits inside the wheel.
5. Remount the Ø10 washer, M10 locknut and securely tighten the wheel; then
re-insert the axle cap.
Ø10 washer
Ø10
bushing
Driving wheel
Axle cap
Ø10 washer
Ø10 washer
Front axle
M10 locknut
Turn the power “OFF” before conducting any maintenance procedures.
TOOLS REQUIRED:
Flat head Screwdriver (not included)
17mm Socket Wrench (included)
Gap
IMPORTANT! CHECK WHEEL GAP
After assembling any wheel onto the axles, make sure to check the gap between the screw thread and the outside of the wheel (refer to the adjacent diagram). If the gap is too big, add two or three washers on the axle to the inside of the wheel. After tightening the nut on the outside of the wheel, please spin the wheel to check if the wheel spins smoothly. If the wheel gets caught or does not spin smoothly, the friction may cause damage to the motor. Try increasing the gap by removing one or two washers to ensure the wheel spins smoothly.
NOTE: If the wheel nuts are loose, the wheels will not engage the forward gear. Tighten the nut with the wrench.
DETAILED MAINTENANCE AND REPAIR
F
18
HOW TO REPLACE THE DRIVING WHEEL AND GEAR BOX
1. Remove the axle cap with a flat head screwdriver.
2. Remove the M10 locknut with a 17mm socket wrench.
3. Remove the Ø10 washer.
4. Remove the driving wheel, and replace with new wheel.
If you do not need to replace the gear box, please proceed to step 9.
5. Unscrew the screws on the seat with a screwdriver and remove the seat. (see Figure 1)
6. Unplug the power connector that is connected to the gear box. (see Figure 2)
7. Remove the gear box and replace with a new one.
8. Plug the power connector back into the gear box.
9. Replace the driving wheel, Ø10 washer, and M10 locknut, and tighten securely.
10.Re-insert the axle cap and secure the seat back onto the vehicle with the screws.
HOW TO REPLACE THE BATTERY
1. Unscrew the screws on the seat with a screwdriver and remove the seat.
2. Use a screwdriver to remove the two screws from the battery retainer.
3. Remove the battery.
4. Unplug the power connector (which is connected to the battery).
5. Carefully lift the old battery and replace it with a new one.
6. Replace the battery retainer and secure it with the screws. Plug the power
connector into the terminal on the battery, and replace the seat.
Ø10 washer
Rear axle
Driving wheel
Axle cap
Ø10 washer
Gear box
1
2
Control
module
connector
Battery
connector
Battery retainer
Battery
1
2
19
HOW TO REPLACE THE POWER SWITCH
1 2
3
1. Remove the power switch with a flat head screwdriver.
2. Unplug the main connector from the wire terminals as shown in the photo.
3. Push down the clips on both sides of the switch, take out the switch from the
holder, and then replace with a new switch. Repeat the steps in reverse (to re-set the new switch into the holder; re-plug the switch with the connector (making sure its direction is correct); and then replace the holder back into the vehicle).
HOW TO REPLACE THE FOOT PEDAL
1. Turn the vehicle body on its side.
2. On the bottom of the vehicle, you will find a compartment which contains the foot
pedal. Push the button on side of the compartment as shown, so as to release the
foot pedal. (see Figure 1)
3. Pull the foot pedal off from the other side of the vehicle (the foot pedal side in the
cab). (see Figure 2)
4. Re-connect the new foot pedal to the cables, then insert the new foot pedal into
the foot pedal compartment on the deck of the vehicle (first make sure the tab on
the foot pedal is being inserted into the slot as shown in the diagram), then push
the foot pedal all the way in. (see Figure 3)
1 2 3
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BATTERY CARE AND DISPOSAL
Do not store the battery in temperatures above 75° F (23.5° C) or below 32° F (0°C).
DISPOSAL: This product contains sealed lead acid batteries which must be disposed of or recycled in an environmentally safe manner. Do not dispose of the batteries in your household trash. Do not dispose of the batteries in a fire, as the battery may explode or leak. The incineration, disposal in landfill and/or placing sealed lead acid batteries with household trash is prohibited by law in most areas. Return exhausted batteries to a state or federal approved lead acid battery recycler or check with your local retailer of vehicle batteries. If you live in Florida or Minnesota, it is prohibited by law to throw away lead-acid batteries in the municipal waste stream.
WARNING:
• Do not mix old and new batteries. Do not mix alkaline, standard (carbon-zinc), or
rechargeable (nickel-cadmium) batteries.
• Do not store the battery in temperatures above 75° F (23.5° C) or below 32° F (0°C).
• If a battery leak develops, avoid contact with the leaking acid and place the
battery in a plastic bag. See instructions above for proper disposal. If acid comes into contact with skin or eyes, flush with cool water for at least 15 minutes and contact a physician.
• If a battery leak develops, avoid contact with the leaking acid and place the
damaged battery in a plastic bag. See information above for proper disposal.
• If acid comes in contact with skin or eyes, flush with cool water for at least 15
minutes and call a physician.
• If acid is internally ingested, give water, milk of magnesia or egg whites
immediately. Never give emetics or induce vomiting. Call a physician.
CARE
• Leaving the battery in a discharged condition will ruin it.
• Always remove an exhausted battery from the vehicle. Battery leakage and
corrosion can damage the vehicle.
• Do not store the battery on a surface (such as a kitchen counter top) which
could be damaged by the acid contained inside the battery. Take precautions to protect the surface on which you store the battery.
• Do not store the battery in temperatures above 75° F (23.5° C) or below 32° F (0°C).
• Use only a 6 volt (7Amp/Hr.) battery. Remember to charge the new battery for at
least 18 hours before first use.
• Prevent the battery from moving freely inside the battery compartment. Always
use the battery retainer to secure the battery in the battery compartment.
• Examine the battery, charger and their connectors for excessive wear or damage
each time you charge the battery. If damage is detected, do not use the charger or the battery until you have replaced the worn or damaged part.
THIS PRODUCT CONTAINS SEALED LEAD ACID BATTERIES WHICH MUST BE RECYCLED IN ACCORDANCE TO YOUR LOCAL AND STATE LAWS. PLEASE CAREFULLY READ AND UNDERSTAND THE FOLLOWING DISPOSAL INSTRUCTIONS:
21
MAINTAINING YOUR VEHICLE
Occasionally use a lightweight oil to lubricate moving parts such as wheels and the steering linkages.
Park the vehicle indoors or cover it with a carpet to protect it from wet weather.
Keep the vehicle away from sources of heat, such as stoves and heaters. Plastic parts may melt.
ADULTS ONLY: Recharge the battery after each use. Recharge the battery at least once a month when the vehicle is not being used.
DO NOT wash the vehicle with a hose. DO NOT wash the vehicle with soap and water.
DO NOT drive the vehicle in rainy or snowy weather. Water will damage the motor,
electrical system, and battery.
Clean the vehicle with a soft, dry cloth. To restore shine to plastic parts, use a non wax furniture polish. DO NOT use car wax. DO NOT use abrasive cleaners, or cleaners that contain ammonia or isopropyl alcohol.
DO NOT drive the vehicle in loose dirt, sand or fine gravel, which could damage moving parts, motors or the electric system.
CAUTION: Charge the battery before storing your vehicle, otherwise the
battery will be damaged.
ABOUT FUSES
Your vehicle is equipped with an overcurrent protector and fuse. The protector is a self-resetting safety device which automatically “trips” and shuts down operation of the vehicle if the vehicle is overloaded or the driving conditions are too severe. Once a fuse has “tripped,” SET THE POWER SWITCH TO THE “OFF” POSITION AND DO NOT CONTINUOUSLY PUSH ON THE FOOT PEDAL. The fuse will automatically reset itself after approximately 2 minutes and allow the vehicle to resume normal operations. To avoid repeated automatic shut-downs, do not overload the vehicle by exceeding the 65 Ib (29.5 kg) maximum weight capacity or by towing anything behind the vehicle. Avoid severe driving conditions, such as driving up slopes or running into fixed objects, which can cause the wheels to stop spinning while power is still being supplied to the motor.
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TROUBLESHOOTING GUIDE
G
Problem Possible Cause Solution
Vehicle does not run
Undercharged battery
Charge the battery. A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 12 hours after each use. Never charge the battery longer than 30 hours.
Check all connectors. Make sure the battery connector is tightly plugged into the charger connector, and that the charger is plugged into the wall outlet.
Make sure that there is power flow to the wall outlet.
Tripped fuse The fuse may “trip” and shut down operation
of the vehicle if the vehicle is overloaded or the driving conditions are too severe. Once a fuse has “tripped”, set the power switch to the “OFF” position, release the foot pedal, and wait 2 minutes before operating the vehicle again. To avoid repeated automatic shutdowns, do not overload the vehicle by exceeding the 65 Ib maximum weight capacity or by towing anything behind the vehicle. Do not drive up hills or run into fixed objects, which can cause the wheels to stop spinning while power is still being supplied to the motor.
Electrical switch damage
The electrical switches can become corroded due to exposure to water or moisture, or can jam due to loose dirt, sand or gravel.
Dead battery Check all wires and connectors. Make sure the
battery connector is tightly plugged into the control module connector and that there are no loose wires around the motor.
If your battery is old or if you have not followed Battery Care instructions, your battery may be dead. Replace only with an original 6 Volt (7 Amp/ Hr.) battery. Do not use non-original substitute parts.
Motor damage Visit the Dynacraft website and replace with a new
motor.
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Problem Possible Cause Solution
Vehicle was running but suddenly stopped
Loose wires or connectors
Check all wires and connectors. Make sure the battery connector is tightly plugged into the control module connector, and that there are no loose wires around the motor.
Tripped fuse The fuse may “trip” and shut down operation
of the vehicle if the vehicle is overloaded or the driving conditions too severe. Once a fuse has “tripped”, set the power switch to the “OFF” position, release the foot pedal, and wait 2 minutes before operating the vehicle again. To avoid repeated automatic shutdowns, do not overload the vehicle by exceeding the 65 lbs maximum weight capacity or by towing anything behind the vehicle. Do not drive up hills or run into fixed objects, which can cause the wheels to stop spinning while power is still being supplied to the motor.
Short run time (Less than 15 minutes per charge)
Undercharged battery
Charge the battery. A new battery should have been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 12 hours after each use. Never charge the battery longer than 30 hours.
Check all wires and connectors. Make sure the battery connector is tightly plugged into the control module connector, and that the charger is plugged into the wall.
Make sure that there is power flow to the wall outlet.
Overcharged battery Do not charge the battery longer than 30 hours.
If you suspect that your battery is damaged as a result of overcharging, change with one new original 6 Volt (7 Amp/Hr.) battery with built-in thermal fuse. Do not use non-original substitute parts.
Battery is old and will not accept full charge
Even with proper care, a rechargeable battery does not last forever. Average battery life is 1 to 3 years depending on vehicle use and use conditions. Replace only with an original 6 Volt (7 Amp/Hr.) battery. Do not use non-original substitute parts.
Motor damage Visit the Dynacraft website and replace with a new
motor.
Tripped fuse The fuse may “trip” and shut down operation
of the vehicle if the vehicle is overloaded or the driving conditions are too severe. Once a fuse has “tripped”, set the power switch to the “OFF” position, release the foot pedal, and wait 2 minutes before operating the vehicle again. To avoid repeated automatic shutdowns, do not overload the vehicle by exceeding the 65 Ibs maximum weight capacity or by towing anything behind the vehicle. Do not drive up hills or run into fixed objects, which can cause the wheels to stop spinning while power is still being supplied to the motor.
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Problem Possible Cause Solution
Vehicle runs sluggishly
Undercharged battery Charge the battery. A new battery should have
been charged for at least 18 hours before using the vehicle for the first time. After first-time use, recharge the battery for at least 12 hours after each use. Never charge the battery longer than 30 hours. Check all connectors.
Make sure the battery connector is tightly plugged into the charger connector, and that the charger is plugged into the wall outlet.
Make sure that there is power flow to the wall outlet.
Battery needs charging
Be sure to charge the battery after each use.
Vehicle is overloaded Make sure you do not overload the vehicle
by allowing more than one rider at one time, exceeding the 65 Ibs. maximum weight capacity, or by towing objects behind the vehicle. If the vehicle is overloaded, the fuse may “trip”, and automatically shut down operation of the vehicle for approximately 2 minutes. Correct the condition that lead to the overload and adjust the driving conditions to prevent repeated automatic shutdowns.
Driving conditions too stressful
Use only on level ground.
Sometimes the vehicle doesn’t run, but other times it does
Loose wire or connector
Check all wires around the motors and all connectors to make sure they are tight.
When the button is pressed, the vehicle won’t run without a push
Check all wires around the motors and all connectors to make sure they are tight.
The battery’s fuse constantly “trips”, but the vehicle is not overloaded and the driving conditions are not severe
Damaged battery Replace with new battery. Replace only with an
original 6 Volt (7 Amp/Hr.) battery. Do not use non-original substitute parts.
Charger gets warm during use
It is normal for some chargers to get warm during use and is not reason for concern
Some chargers do not get warm during use
No action required.
If your charger does not get warm during use, it does not mean that it is not working properly.
Battery makes a sizzling or gurgling noise when charging
It is normal for some batteries to make noise and swell slightly while charging and is not reason for concern
No action required.
If your battery does not make noise or swell slightly while charging, it does not mean that it is not working properly
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LIMITED WARRANTY
Subject to the following limitations, all electric ride-on toys manufactured for Dynacraft are warranted to the original purchaser to be free of defects in materials and workmanship for a period of 90 days from the date of purchase.
No other express or implied warranty is given. Dynacraft will replace without charge those component parts that are determined by Dynacraft to be defective in materials or manufacture under normal use and service during the warranty period. The original purchaser will be responsible for any and all labor charges connected with the repair or replacement of component parts.
This Limited Warranty does not apply to normal wear and tear, such as to wheels/tires, cables, or other components that wear with use, nor to claimed defects, malfunctions, or failures that result from abuse, neglect, improper assembly, improper maintenance, lack of maintenance, improper storage alteration, modification, collision, crash, or misuse of the Dynacraft electric ride-on toys.
Dynacraft does not encourage stunting, trick riding, ramp riding, jumping, aggressive riding, riding on severe terrain, riding in severe climates, riding with heavy loads, commercial activities, or other similar activities; such use is inherently dangerous, can cause serious injury to the rider, and if done, it is with the rider and/or the rider’s parent’s express and implied assumption of the risk of such use, and Dynacraft shall not have any responsibility for any resulting break down of the ride-on toy or its components, or for any rider injuries that occur during such use.
Riding an electric ride-on toy can be inherently dangerous such that bodily injury or even death can occur, especially if the rider and/or the rider’s parent does not perform the safety and maintenance checks recommended in this manual, if the rider does not wear a helmet, if the rider does not follow all applicable laws and rules, if the rider goes into traffic, rides double, or engages in aggressive, stunt or extreme terrain riding. Parents that allow their children to ride taking such actions will assume their own risk and the risk of injury to their children, and Dynacraft will not be responsible.
THE PURCHASE OF THIS ELECTRIC RIDE-ON TOY WILL CONFIRM THE BUYER’S AGREEMENT THAT DYNACRAFT’S LIABILITY UNDER THIS WARRANTY SHALL BE NO GREATER THAN THE AMOUNT OF THE ORIGINAL PURCHASE PRICE AND IN NO EVENT SHALL DYNACRAFT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
This Limited Warranty will be void if the product is ever:
- used in a manner other than for recreation or transportation
- modified in anyway
- used as a rental
Dynacraft does not offer an extended warranty; if you have purchased an extended warranty, it must be honored by the store from which you purchased the ride-on toy or the appropriate party. For your records, keep your original sales receipt with this manual.
WARRANTY
H
Dynacraft Customer Service
1-800-288-1560
7AM to 4PM Pacific Standard Time
DO NOT return this item to the store. Please call Dynacraft for assistance.
Please have the following information available when you call: Model Number: (sample: 8802-33) Production Date: (sample: 03.03.2015) Serial Number: (sample: DA0233HD00001)
Having this information will be required and helps us handle your call more effectively.
Dynacraft BSC, Inc.
89 S. Kelly Rd., American Canyon, CA 94503 Call Toll Free 1-800-288-1560 Monday – Friday 7AM to 4PM PST
www.dynacraftwheels.com
©2015 All rights reserved
2015 Printed in China
BM102
STOP
2015 Printed in China
Please visit dynacraftwheels.com for more information.
Or call Customer Service at 1-800-288-1560, 7AM to 4PM PST.
Please have the following information available when you call:
Model Number: (example: 8XXX-XX)
Production Date: (example: 2014.XX.XX)
Serial Number: (example: XXXXXXXXXXX)
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