Dynabrade Dynalocke 58430, Dynalocke 58436, Dynalocke 58431, Dynalocke 58435 Operating, Maintenance And Service Instructions

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Parts Page Reorder No. PD06•26

Effective August, 2006

Supersedes: PD04•05

Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air tools
(ANSI B186.1) and any other applicable safety codes and regulations. Please refer to Dynabrade

’

s

Warning/Safety Operating Instructions for more complete safety information.

12,000 RPM, 3/16" Orbit Air Motor and Machine Parts

Dynalocke

TM

Dual Action Sander

Models:

58430 -

5" Pad, Non-Vac

58435 -

6" Pad, Non-Vac

58431 -

5" Pad, Vac-Ready

58436 -

6" Pad, Vac-Ready

1 Sanding Pad: See Chart
2 57262 Balancer Shaft
3 95630 Snap Ring
4 95628 Bearing Shield
5 56053 Bearing Seal
6 56133 Bearing
7 Motor Shaft Balancer:

57268 5"
57269 6"

8 54673 Key

9 56046 Lock Ring
10 02695 Bearing
11 54630 Front Bearing Plate
12 54705 Rotor/Blade Set (5/pkg.)
13 56595 Cylinder

(Includes: 95865 Pin)
14 01020 O-Ring
15 54629 Rear Bearing Plate
16 01206 Bearing
17 56713 Lock Assembly
18 96252 Compression Spring
19 56705 Post Cap
20 57264 Post Assembly
21 56712 Switch Bottom
22 96478 O-Ring
23 57369 Shroud
24 Housing: See Chart

(Includes: 56591 Housing Grip

and Labels)

25 56711 Switch Top
26 96489 Screw
27 95627 Pin
28 56582 Safety Throttle Lever
29 98459 O-Ring
30 56579 Valve Stem
31 56578 Speed Regulator
32 01025 O-Ring (3)
33 56598 Seal
34 51944 Tip Valve
35 51943 Spring
36 56586* Vacuum Plug
37 96459 O-Ring
38 56469 Exhaust Gasket
39 56468 Handle Assembly

(Includes: 51938 Inlet Screen)
40 96469 Screw (2)
41 96454 Screw (2)
42 56597* Muffler
43 56596* Muffler Cap

Index Key

No. Part # Description

Adhesive: A

2

= Loctite #271

A

3

= Loctite #242

Torque: N•m x 8.85 = In. - lbs.

Oil: O

1

= Air Lube

O

A

T

KEY

O

1

O

1

O

1

O

1

O

1

O

1

O

1

A

2

A

3

A

2

3 N•m

T

12 N•m

T

34 N•m

T

3 N•m

T

22

12

14

6

2

41

40

LEFT HAND

THREAD

LEFT HAND

THREAD

SANDING PADS

56104 - 5" Vac
56105 - 6" Vac
56106 - 5" Non-Vac
56107 - 6" Non-Vac

HOUSING MODEL

ASSEMBLY # NUMBER

64452 58430
64453 58431
64456 58434
64457 58435
64458 58436
64461 58439

*Parts included with Non-Vacuum

Models Only.

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Important Operating, Maintenance and Safety Instructions

Carefully read all instructions before operating or servicing any Dynabrade

®

Abrasive Power Tool.
Warning: Hand, wrist and arm injury may result from repetitive work motion and overexposure to vibration.
Important: All Dynabrade Rotary Vane air tools must be used with a Filter-Regulator-Lubricator to maintain all warranties.

Operating Instructions:

Warning: Eye, face, respiratory, sound and body protection must be worn while operating power tools. Failure to do so may result in serious injury or death.

Follow safety procedures posted in workplace.

1. With power source disconnected from tool, securely fasten abrasive/accessory on tool.

2. Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid

damaging valve body housing.

3. Connect power source to tool. Be careful not to depress throttle lever in the process.

4. Air tools are not intended for use in explosive atmospheres and are not insulated for contact with electrical power sources. Sanding/Grinding certain

materials can create explosive dust. It is the employers responsibility to notify the user of acceptable dust levels. Sanding/Grinding can cause sparks
which can cause fires or explosions. It is the users responsibility to make sure the work area is free of flammable materials.

Maintenance Instructions:

1. Check tool speed regularly with a tachometer. If tool is operating at a higher speed than the RPM marked on the tool, the tool should be serviced to

correct the cause before use.

2. Some silencers on air tools may clog with use. Clean and replace as required.

3. All Dynabrade Rotary Vane air motors should be lubricated. Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if

the tool specifications state 40 SCFM, set the drip rate of your filter-lubricator at 2 drops per minute).
Dynabrade Air Lube (P/N 95842: 1 pt. 473 ml.) is recommended.

4. It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due
to unclear air, wet air or insufficient lubrication. Dynabrade recommends the following: 11405 Air Line Filter-Regulator-Lubricator — Provides accurate
air pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components.
Operates 40 SCFM @ 100 PSIG has 3/8" NPT female ports.

5. Use only genuine Dynabrade replacement parts. To reorder replacement parts, specify the Model #, Serial #, and RPM of your machine.

6. A Motor Tune-Up Kit (P/N 98220) is available which includes assorted parts to help maintain motor in peak operating condition. Please refer to

Dynabrade's Preventative Maintenance Schedule for a guide to expectant life of component parts.

7. Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters,
keytones, chlorinated hydrocarbons or nitro carbons.

8. DO NOT clean or maintain air tools with chemicals that have a low flash point (example: WD-40

®

).

Full One Year Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date
of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or
replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have
been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety
practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal
performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.

•

Important: User of tool is responsible for following accepted safety codes such as those published by the American National Standards Institute (ANSI).

•

Always disconnect power supply before changing abrasive/accessory or making machine adjustments.

•

Inspect abrasives/accessories for damage or defects prior to installation on tools.

•

Please refer to Dynabrade’s Warning/Safety Operating Instructions Tag (Reorder No. 95903) for more complete safety information.

Notice

All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors
can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor
bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is
contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of
lubrication during the use of this tool.

Safety Instructions:

Products offered by Dynabrade should not be converted or otherwise altered
from original design without expressed written consent from Dynabrade, Inc.

Model Motor Motor Pad Dia. Sound Maximum Air Flow Hose I.D. Size Air Inlet Tool Weight Length Height

Number hp (W) RPM Inch (mm) Level CFM/SCFM (LPM) Inch or (mm) Thread Thread Pound (kg) Inch (mm) Inch (mm)

58430 .45 (336) 12,000 5 (127) 82 dB(A) 3/23 (651) 1/4 or (8) 1/4" NPT 5/16"-24 Female 2.7 (1.2) 11-1/16 (280) 5-1/8 (131)
58431 .45 (336) 12,000 5 (127) 82 dB(A) 3/23 (651) 1/4 or (8) 1/4" NPT 5/16"-24 Female 2.6 (1.2) 11-1/16 (280) 5-1/8 (131)
58435 .45 (336) 12,000 6 (152) 82 dB(A) 3/23 (651) 1/4 or (8) 1/4" NPT 5/16"-24 Female 2.8 (1.3) 11-1/2 (293) 5-1/8 (131)
58436 .45 (336) 12,000 6 (152) 85 dB(A) 3/23 (651) 1/4 or (8) 1/4" NPT 5/16"-24 Female 2.7 (1.2) 11-1/2 (293) 5-1/8 (131)

Additional Specifications: Air Pressure 90 PSIG (6.2 Bar)