Dynabrade Dynafile 14000, Dynafile 14010 Safety, Operation And Maintenance Manual

SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade®Abrasive Power Tool.
Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed written consent from Dynabrade, Inc.

Tool Intent: Dynafile®abrasive belt machine replaces tedious hand filing and sanding and can be used for grinding, deburring, blending and polishing. Can be used on most

materials including metal, plastic, fiberglass, composites, rubber, glass and stone.

Do Not Use Tool For Anything Other Than Its Intended Applications.

Training: Proper care, maintenance, and storage of your tool will maximize its performance.

• Employer's Responsibility – Provide Dynafile®operators with safety instructions and training for safe use of tools and accessories.

Accessory Selection:

• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.

• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.

• Mount only recommended accessories. See back page of manual and Dynabrade catalog.

• Follow tool specifications before choosing size and type of accessory.

• Only use recommended fittings and air line sizes. (See tool Machine Specifications table.)

OPERATING INSTRUCTIONS

Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.

Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

(continued on next page)

Parts Page Reorder No. PD02•01R

Effective January, 2002

Dynafile

®

Air Tool Manual – Safety, Operation and Maintenance

Models:

14000 – 20,000 RPM
14010 – Versatility Kit

SAFETY LEGEND

G

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

Practice safety requirements.Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

Air line hazard, pressurized supply lines and flexible

hoses can cause serious injury.Do not use damaged,

frayed or deteriorated air hoses and fittings.

Read and understand this tool manual before operating your air tool.Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute
(ANSI) Safety Code for Portable Air Tools – B186.1.For additional safety information, refer to Safety Requirements for the Use, Care
and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards
(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

For Serial No. 2C1000 and Higher

WARNIN

WARNING

WARNING

WARNING

WARNING

WARNING

WARNING

To Tool Station

Closed Loop Pipe System

Ball

Valve

Ball

Valve

Filter

Regulator

Lubricator

Air Flow

Drain
Valve

Drain
Valve

Air Tool

Air Compressor

and Receiver

Drain
Valve

Air Hose

90 PSIG MAX

(6.2 Bar)

Air Flow

Refrigerated

Air Dryer

2

Filter

Regulator

Lubricator

90 PSIG

(6.2 Bar)

OPERATING INSTRUCTIONS (continued)

• Keep hand and clothing away from working end of the air tool.

Operation: Be sure that any loose clothing, hair and all jewelry is properly restrained.

• Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly.

• Check tool RPM (speed) with tachometer with air pressure set at 90 PSIG while the tool is running. If tool is operating at a higher speed than the RPM marked on the tool
housing, or operating improperly, the tool must be serviced and corrected before use.

Caution: Tool RPM must never exceed abrasive/accessory RPM rating. Check accessory manufacturer for details on maximum operating speed or special

mounting instructions.

• Disconnect air hose from tool when changing belts and contact arms.

• Connect air tool to power source. Be careful NOT to depress throttle lever in the process. Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).

Caution: After installing the accessory, before testing or use and/or after assembling tool, the Dynafile®must be started at a reduced speed to check for good balance.

Gradually increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to insure safe operation.

• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.

• Use a vise or clamping device to hold work piece firmly in place.

• Do not apply excessive force on tool or apply “rough” treatment to it.

• Always work with a firm footing, posture and proper lighting.

Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.

Air System

1 DROP/MIN.

10 SCFM

LUBRICATOR SETTING

• Ideally the air supply should be free from moisture.

Incorporating a refrigerated air dryer after the
compressor and drain valves at each tool station
(as shown) further reduces moisture from
condensation in the air supply.

• Dynabrade Air Power Tools are designed to

operate at 90 PSIG (6.2 Bar/620 kPa) maximum
air pressure at the tool inlet, when the tool is
running. Use recommended regulator to control
air pressure.

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Maintenance Instructions

Important: A Preventative Maintenance Program is recommended whenever portable power tools are used.

• Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model #, Serial # and RPM

of your air tool.

• It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility

fo misuse due to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 11405 Air Filter-Regulator-
Lubricator (FRL) – Provides accurate air pressure regulation and two stage filtration of water contaminants. Operates 40 SCFM/1,133
LPM @ 100 PSIG with 3/8" NPT female ports.

• Dynabrade recommends one drop of air lube per minute for each 10 SCFM (example: if the tool specification states 40 SCFM, set the

drip rate on the filter-lubricator to 4 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt 473 ml) is recommended.

Routine Preventative Maintenance: Check free speed of Dynafile®using a tachometer.

• Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids,

esters, ketones, chlorinated hydrocarbons or nitro carbons.

• DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40®).

• A Motor Tune-Up Kit (P/N 95600) is available which includes high wear and medium wear motor parts.

• Air tool labels must be kept legible at all times, if not, reorder label(s) and replace. User is responsible for maintaining specification

information i.e.: Model #, S/N, and RPM. (See Assembly Breakdown)

• Blow air supply hose out prior to initial use.

• Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.

• Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to
lubricate air motor. Check for excessive tool vibration.

Handling and Storage:

• Use of tool rests, hangers and/or balancers is recommended.

• Protect tool inlet from debris (see Notice below).

• DO

NOT carry tool by air hose.

• Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

• Store accessories in protective racks or compartments to prevent damage.

Notice

All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality
pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water
contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited
efficiency and power. Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been
subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.

One Y ear Warranty

Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one
year from the date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal
use and service. We shall repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the
original purchaser, indicate upon our examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in
accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment which has been subject to
misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as bearings,
contact wheels, rotor blades, etc., are not covered under this warranty.

Machine Specifications

3

Model Motor Motor Sound Abrasive Belt Size Maximum Air Flow Max. SFPM Weight Length Height

Number HP (W) RPM Level Inch (mm) CFM/SCFM (LPM) (SMPM) Pound (kg) Inch (mm) Inch (mm)

All Models .5 (373) 20,000 77 dB(A) 1/8-1/2 (3-13) W x 24 (610) L 4/31 (878) 5,800 (1,762) 3.1 (1.4) 14.6 (371) 4.0 (115)

Additional Specifications: Air Inlet Thread 1/4" NPT • Hose I.D. Size 3/8" (10mm) • Air Pressure 90 PSIG (6.2 Bars)

(PD02•01R)

Dynafile

®

Complete Assembly Breakdown

4

01197 Air Motor with 01111 Drive Wheel

Note: 50971 Lock Ring Wrench is available for removal/installation of 04087 Lock Ring.

See inside for Important Operating, Maintenance and Safety Instructions before operating tool.

1 Contact Arm Assembly

(See pages 8-11)

2 95218 Knob Assembly

3* 11420 Idler Arm Assy., Includes:

95070 Threaded Insert
11040 Spring

4 11359 Tension Spring

5* 95162 Screw (2)

6* 11011 Idler Wheel Assy. (2) Includes:

95162 Screw
11013 Bearing
11006 Idler Wheel

7 95216 Pivot Pin

8 11418 Housing

9 95168 Screw

10 40029 Motor Lock

11 11419 Cover

12 11424 Wave Spring

13 01197 Air Motor

14 0 1111 Drive Wheel

15 10295 Screen

16 04087 Lock Ring

17 04078 Felt Silencer

18 04084 Air Control Ring

19 04081 Rotor Nut

20 01007 Bearing

21 01121 Shim Pack (3/pkg.)

22 01008 Bearing Plate

23 50767 Pin (2)

24 01010 Rotor Spacer

25 01013 Cylinder

26 01011 Blade (4) (4/pkg.)

27 01120 Rotor

28 01244 Bearing Plate

29 01015 Bearing

30 95558 Retaining Ring

31 30420 Housing

32 01477 Valve Stem

33 95730 O-Ring

34 01024 O-Ring

35 01247 Speed Regulator Assembly

36 01090 Throttle Lever

01089 Safety Throttle Lever

37 01017 Pin

38 01464 Seal

39 01472 Tip Valve

40 01438 Spring

41 53190 Block Plate

42 96065 O-Ring

43 01494 Inlet Adapter

Index Key

No. Part # Description

T

G

A

O

Adhesive: A

3

= Loctite #242

A

8

= Loctite #567

Torque: N•m x 8.85 = In. - lbs.

KEY

14

10

12

11

8

6*

1

3*

13

15 17 18

19

20 22 25 27

26

23

28 29

30

36 37 40 41 42 43

393823

32

33

34

35

21 24

23 N•m

T

17 N•m

T

23 N•m

T

O

1

O

1

A

8

G

2

G

2

A

3

A

8

Oil: O1= Air Lube

Grease: G

2

= Loctite #771

31

16

9

2

*Indicates individual parts that are

included in 11421 Idler Arm Assembly

Note: All Boxed index numbers represent

11431 Housing Assembly.

5*

4

7