Dynabrade 64500 User Manual
Parts Page Reorder No. PD07•20
Effective May, 2007
Bandsaw Blade Grinder
Tool Manual – Safety, Operation and Maintenance
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
Model:
64500 (120v) 1 Phase 60 Hz
GENERAL SAFETY INSTRUCTIONS
Carefully Read and save all instructions before operating or servicing any Dynabrade
®
Abrasive Power Tool.
Products offered by Dynabrade are not to be modified, converted or otherwise alerted from the original design without expressed
written consent from Dynabrade, Inc.
Warning: When using electric tools, basic safety precautions should always be followed to reduce the risk of a fire, electric shock, and personal injury,
including the following:
1. Mount tool securely. Always fasten tool to bench or other support structure to prevent tipping.
2. Keep work area clean. Cluttered areas and benches invite accidents.
3. Consider work area environment. Do not expose tools to rain. Keep work area well lit. Do not use power tools in damp or wet locations. Do not
use tools in the presence of flammable liquids or gases.
4. Guard against electric shock. Be certain machine is adequately grounded before operating.
5. Keep children away. Do not let visitors contact tool. All visitors should be kept away from work area.
6. Do not force tool. It will do a better and safer job at its intended rate.
7. Use the right tool. Do not force a small tool or attachment to do the job of a heavy duty tool. Do not use tool for purposes not intended.
8. Dress properly. Do not wear loose fitting clothing or jewelry. Clothes can be caught in moving parts. Wear protective hair covering to
contain long hair.
9. Use safety glasses. Also use face-shield or dust mask if operation area is dusty.
SAFETY LEGEND
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Practice safety requirements. Work alert,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Electric shock hazard. Avoid bodily contact with
grounded objects, bodies of water.
Do not damage cord set.
G
Read and understand this tool manual before operating your tool. Follow all safety rules for the protection of operating personnel as well
as adjacent areas. For safety information, refer to Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards (EN)
Hand Held Electric Motor Operated Tools – Safety Requirements and applicable State and Local Regulations.
FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES @ WWW.DYNABRADE.COM
WARNIN
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
Maintenance Instructions
Electric motor maintenance should be performed as recommended by the motor manufacturer.
There are three grease fittings found on this machine, grease these fittings as needed. Please see assembly views to locate grease fittings.
Good housekeeping is essential to insuring long life of any machine tool. By keeping the machine clean and visually inspected for any wear, the machine
will provide many years of service.
Before each use inspect the contact wheels, idler rolls and drive pulley for any signs of wear. Repairing or replacing worn parts early enough will prevent
other parts from becoming damaged.
2
(continued on next page)
10. Do not abuse cord. Never carry tool by cord or yank it to disconnect from receptacle. Keep cord from heat, oil and sharp edges.
11. Do not overreach. Keep proper footing and balance at all times.
12. Maintain tools with care. Keep tools clean for better use and safer performance. Follow instructions for changing accessories. Inspect tool cords
periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles
dry, clean and free from oil and grease.
13. Do not leave tool running. Disconnect tools when not in use, before servicing, when changing belts, contact arms, etc.
14. Remove keys and wrenches. Form a habit of checking to see that all keys and adjusting wrenches are removed from tool before turning it on.
15. Avoid accidental starting. Be sure switch is off when plugging in.
16. Out-door use extension cords. When tool is used outdoors, use only extension cord suitable for outdoor use. They should be marked with the
suffix W-A (for UL) or W (for CSA in Canada).
17. Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired.
18. Check damaged parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will
operate properly and perform its intended function. Check for alignment of moving parts, breakage of moving parts, binding of moving parts, mounting
and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere in this instruction manual. Have defective switches replaced. Do not use tool if switch does
not turn tool on or off.
19. Avoid gaseous areas. Do not operate electric tools in gaseous or explosive atmospheres. Motors in these tools normally spark, and the sparks
can ignite fumes.
20. Do not alter or misuse tool. This tool is precision built. Any alteration or modification not specified is misuse and may result in a dangerous condition.
Only these accessories and attachments that are found in this instruction manual are acceptable for use with this tool. The use of any other accessory or
attachment might present a risk to the operator.
21. Replacement parts. When servicing, use only identical replacement parts. When ordering replacement parts, please specify model and serial
numbers of your machine.
22. Do not operate tool without guards. Always replace guards after changing contact arm or abrasive belt.
23. Do not mix grind material. There is a potential combustion hazard if ferrous and non-ferrous grinding dust is mixed. Clean inside
machine between materials.
24. Use hearing protection. Permanent hearing loss can result from high process noise levels.
25. Use correct width abrasive belt. Using abrasive belt that is narrower than the contact wheel can cause snagging of the workpiece.
Voltage Warning
Before connecting the tool to a power source (receptacle, outlet, etc.), be sure the voltage supplied is the same as what is specified on the nameplate
of the tool. A power source with greater than that specified for tool can result in serious injury to the user as well as damage to the tool. Using a power
source with voltage less than the nameplate rating is harmful to the tool’s motor. If in doubt, do not plug in the tool.
Polarized Plugs: To reduce the risk of electric shock, this equipment has a polarized plug (one blade is wider than the other). This plug will fit in a polarized
outlet only one way. If the plug does not fit in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install the proper outlet.
Do not change the plug in any way.
Warning: Keep extension away from the immediate working area.
One Year Warranty
Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the
date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall
repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our
examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations,
instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to
affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.
Notice
All Dynabrade tools use the highest quality parts and metals available and are machined to exacting tolerances. Our warranty obligation is contingent upon
proper use of our tools and cannot apply to equipment which has been subjected to misuse or a lack of maintenance during the use of this tool.
Adhesive: A1= Loctite #609
A
2
= Loctite #271
A
8
= Loctite #567
Torque: N•m x 8.85 = In. - lbs.
Grease: G
1
= Lubriplate 630-AA
A
T
G
KEY
32
31
31
3
33
39
55
56
55
57
58
59
60
61
62
63
64
65
20
21
20
21
37
34
54
27
29
28
67
66
71
72
75
77
78
70
80
79
81
31
32
82
83
84
85
87
69
51
53
49
48
32
47
46
42
47
46
52
A
8
A
8
A
8
A
1
A
1
A
1
A
1
A
2
A
2
A
8
A
8
A
8
A
8
A
2
G
1
G
1
A
2
A
2
A
2
A
2
A
2
88
37
37
86
76
74
73
68
24
50
24
43
24
36
35
Bandsaw Blade Grinder Main Assembly View
1 57764 Pad
2 95207 Screw (11)
3 95202 Set Screw (3)
4 64526 Drive Wheel
5 64521 Resistor
6 95437 Screw
7 95007 Screw (4)
8 64523 Fuse
9 64847 Fuse Block
10 64520 Speed Control
11 97595 Thermal Compound
12 98613 Push on Terminal (3)
13 98610 Wire Terminal 8 Screw (2)
14 64930 Warning Plate
15 98499 Toggle Boot
16 98500 On/Off Plate
17 64525 Switch Plate
18 64929 Dynabrade Logo
19 98369 Toggle Switch
20 98751 Sealing Ring (3)
21 98746 Lock Nut (3)
22 98709 Elbow
23 14333 Hoist Bracket
24 95536 Screw (15)
25 98418 Cord
26 64948 Support (2)
27 95697 Ring (4)
28 64950 Idler Wheel (3)
29 11813 Bearing (6)
30 64949 Shaft
31 65217 Bushing (5)
32 97812 Rod Seal (4)
33 64943 Cylinder Mount
34 64947
Air Cylinder
35 97889 Vent
36 64933 Slide Valve
37 97828 Right Angle Fitting (3)
38 64944 Support Base
39 64946 Guide Rod
40 97496 Belt Location Label
41 95314 Tracking Knob
42 64596 Ball Joint
43 95186 Nut (2)
44 64564 Pivot Post
45 97086 Screw (2)
46 64561 Arm Support (2)
47 97538 Bushing (2)
48 64563 Tracking Post
49 64562 Idler Support Arm
50 97034 Screw (6)
51 64566 Idler Axle (2)
52 64565 Pivot Block
53 95156 Screw (4)
54 64585 Rear Guard
55 98730 Elbow (2)
56 98403 Conduit
57 98020 DC Motor
58 98421 115V Label
59 98425 Single Phase Label
60 98420 Direction Arrow
61 98611 Wire Terminal
62 98407 Green Wire (2)
63 98406 Red Wire (2)
64 98405 Black Wire (2)
65 98616 Wire Connector (2)
66 64582 Vac Scoop
67 64560 Guide Block (2)
68
95926 Screw (4)
69 64581 Cover
70 97597 Knob (2)
71 64486 Tubing
72 64487 Tubing
73 97827 Tube Fitting
74 97008 Screw (2)
75 97894-C Regulator
76 95696 Pressure Gauge
77 64599 Tube Tee (2)
78 64558 Val ve
79 64489 Tubing
80 97826 Right Angle Fitting
81 64556 Support Bar (2)
82 64557 Side Block
83 64559 Bracket
84 95354 Screw (2)
85 97015 Screw (6)
86 64936 Fitting
87 64488 Tubing
88 95328 Screw (3)
89 95205 Screw (14)
90 64569 Base
91 64568 Leg (3)
92 98595 Screw (3)
93 97021 Screw (2)
94 64857 Spacer (4)
95 50722 Bearing (4)
96 64567 Wheel (2)
97 64584 Guard Post
98 97024 Screw
99 64510 Housing
100 64527 Shaft (2)
101 95716 Screw
102 95044 Lock Washer (4)
103 65059 Stick Screw (8)
104 95016 Set Screw
105 97499 Label
106 95334 Hex Nut
107 01041 Grease Fitting (2)
Index Key
No. Part # Description
18
19
26
29
30
38
104
105
27
28
17
16
21
20
23
22
10 11 12 13
9
8
3
2
4
1
7
102
103
50
101
92
99
97
94
96
85
100
40
41
91
89
90
6
5
25
15
14
2
For Model:
64500
A
8
A
1
A
2
A
2
A
2
A
2
A
2
98
93
A
1
A
1
95
45
24
106
44
107
Grease as needed.
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