DYNABRADE 59115, 59117, 59116, 59118 Operation And Maintenance

SAFETY INSTRUCTIONS

Carefully Read all instructions before operating or servicing any Dynabrade

®

Abrasive Power Tool.

Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc.

Tool Intent: HiVac Dynorbital-Spirit® Random Orbital Sander is used for sanding and finishing a variety of materials including wood, metal, plastic, fiberglass, solid surfaces,

composites, rubber, glass and stone.

Do not use tool for anything other than its intended applications.

This power tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electrical power.

Training: Proper care, maintenance, and storage of your tool will maximize its performance.

• Employer's Responsibility – Provide HiVac Dynorbital-Spirit® operators with safety instructions and training for safe use of tools and accessories.

Accessory Selection:

• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.

• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
(continued on next page)

Parts Page Reorder No. PD06•07

Effective March, 2006

HiVac Dynorbital-Spirit

®

Air Tool Manual – Safety, Operation and Maintenance

Models:

3/16" Orbit

59115 - Self-Generated Vacuum
59117 - Central Vacuum

3/32" Orbit

59116 - Self-Generated Vacuum
59118 - Central Vacuum

SAFETY LEGEND

WARNIN

G

WARNING

Read and understand tool manual before

work starts to reduce risk of injury to

operator, visitors, and tool.

WARNING

Eye protection must be worn at all times,
eye protection to conform to ANSI Z87.1.

WARNING

Respiratory protection to be used when exposed to

contaminants that exceed the applicable threshold

limit values required by law.

WARNING

Practice safety requirements. Work alert,

have proper attire, and do not operate tools under

the influence of alcohol or drugs.

WARNING

Ear protection to be worn when exposure to sound,

exceeds the limits of applicable Federal, State or

local statues, ordinances and/or regulations.

WARNING

Air line hazard, pressurized supply lines and flexible

hoses can cause serious injury. Do not use damaged,

frayed or deteriorated air hoses and fittings.

Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute
(ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use, Care
and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards
(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.

SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL

12,000 RPM Air Powered Random Orbital Sander

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WARNING

Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints

• Crystalline silica from bricks and cement and other masonry products

• Arsenic and chromium from chemically treated lumber

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

To Tool Station

Closed Loop Pipe System

(Sloped in the direction of air flow)

Ball

Valve

Ball

Valve

Filter

Coupler

Regulator

Lubricator

Air Flow

Drain
Valve

Drain
Valve

Air Tool

Air Compressor

and Receiver

Drain
Valve

Air Hose

Air Flow

Refrigerated

Air Dryer

2

Filter

Regulator

Lubricator

90 PSIG

(6.2 Bar)

SAFETY INSTRUCTIONS (continued)

• Do not use grinding wheels or cut-off wheels.

• Use only recommended accessories.

• Follow tool specifications before choosing size and type of accessory.

• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 bars, g) or 150

percent of the maximum pressure produced in the system, whichever is higher. (See Tool Machine Specifications Table.)

• This tool is rear exhaust. Exhaust may contain lubricants, vane material, bearing grease, and other materials flushed through the tool.

OPERATING INSTRUCTIONS

Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection.
Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.

• Keep hand and clothing away from working end of the air tool.

• Working end of the air tool has potential hazard of cutting.

Operation: Be sure that any loose clothing, hair and all jewelry is properly restrained.

• Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly.

• Check tool RPM (speed) with tachometer with air pressure set at 90 PSIG while the tool is running. If tool is operating at a higher speed than the RPM marked on the tool

housing, or operating improperly, the tool must be serviced and corrected before use.

• With power source connected at the air tool relieve hose of air pressure and disconnect tool from air supply when changing recommended accessories.

Caution: Tool RPM must never exceed abrasive/accessory RPM rating.

• Connect air tool to power source. Be careful NOT to depress throttle lever in the process. Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).

Caution: After installing the accessory, before testing or use and/or after assembling tool, the HiVac Dynorbital -Spirit ® must be started at a reduced speed to check for good

balance. Gradually increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to insure safe operation.

• Release the throttle lever in case of an interruption of the energy supply.

• Ensure that self-fixing accessories are mounted concentrically.

• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris.

• Potentially explosive atmospheres can be caused by dust and fumes resulting from sanding or grinding.

• Always use dust extraction or suppression systems which are suitable for the material being processed.

• Use a vise or clamping device to hold work piece firmly in place.

• Do not apply excessive force on tool or apply “rough” treatment to it.

• Always work with a firm footing, posture and proper lighting.

Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.

Air System

1 DROP/MIN.

20 SCFM

LUBRICATOR SETTING

•

Ideally the air supply should be free of moisture.
To facilitate removing moisture from air supply, the
installation of a refrigerated air dryer after the
compressor and the use of drain valves at each
tool station is recommended.

•

Dynabrade Air Power Tools are designed to
operate at 90 PSIG (6.2 Bar/620 kPa) maximum
air pressure at the tool inlet, when the tool is
running. Use recommended regulator to control
air pressure.

➤

➤

➤

➤

➤

➤

90 PSIG MAX

(6.2 Bar)

Speed Regulator Flow Control

Maximum Flow: Turn Clockwise.
Minimum Flow: Turn Counter-clockwise.

+-

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Maintenance Instructions

Important: A Preventative Maintenance Program is recommended whenever portable power tools are used. The program should include inspection of air
supply lines, air line pressure, proper lubrication and repair of tools. Refer to ANSI B186.1 for additional maintenance information.

•

Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool.

•

It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due
to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 11405 Air Filter-Regulator-Lubricator (FRL) – Provides accurate
air pressure regulation and two stage filtration of water contaminates. Operates 40 SCFM/1,133 LPM @ 100 PSIG with 3/8" NPT female ports.

•

Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the
filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt 473 ml) is recommended.

Routine Preventative Maintenance:

•

Check free speed of HiVac Dynorbital-Spirit ® using a tachometer on a regular basis.

•

BEFORE MOUNTING AN ACCESSORY, after all tool repairs and whenever a HiVac Dynorbital-Spirit ® is issued for use, check tool RPM
(speed) with tachometer with air pressure set at 90 PSIG while the tool is running. If tool is operating at a higher speed than the RPM marked on the
tool housing, or operating improperly, the tool must be serviced and corrected for use.

•

Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters,
ketones, chlorinated hydrocarbons or nitro carbons.

•

DO NOT clean or maintain tools with chemicals that have a low flash point (example: WD-40

®

).

•

A Drop-In Motor and Tune-Up Kit are available, see specific kit number on page 8.

•

Air tool stampings must be kept legible at all times, if not, reorder and replace. User is responsible for maintaining specification information i.e.:
Model #, S/N, and RPM.

•

Blow air supply hose out prior to initial use.

•

Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.

•

Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information.

After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor.
Check for excessive tool vibration.

Handling and Storage:

•

Protect tool inlet from debris (See Notice Below).

•

DO NOT carry tool by air hose.

•

Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.

•

Store accessories in protective racks or compartments to prevent damage.

Notice

All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances. The failure of quality pneumatic motors
can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor
bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is
contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of
lubrication during the use of this tool.

One Year Warranty

Following the reasonable assumption that any inherent defect which might
prevail in a product will become apparent to the user within one year from
the date of purchase, all equipment of our manufacture is warranted
against defects in workmanship and materials under normal use and
service. We shall repair or replace at our factory, any equipment or part
thereof which shall, within one year after delivery to the original purchaser,
indicate upon our examination to have been defective. Our obligation is
contingent upon proper use of Dynabrade tools in accordance with factory
recommendations, instructions and safety practices. It shall not apply to
equipment which has been subject to misuse, negligence, accident or
tampering in any way so as to affect its normal performance. Normally
wearable parts such as bearings, contact wheels, rotor blades, etc., are not
covered under this warranty.

3

1. American National Safety Institute – ANSI

25 West 43

rd

Street
Forth Floor
New York, NY 10036
Tel: [phone]
Fax: [phone]

3. European Committee for Standardization

Rue de Stassart 36
B - 1050 Brussels, Belgium

2. Government Printing Office – GPO

Superintendent of Documents
Attn. New Orders
P.O. Box 371954
Pittsburgh, PA 15250-7954
Tel: [phone]

Reference Contact Information

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade

Buy parts on line at https://Dynashop.co.uk/ for all things Dynabrade