Page 1
Dynorbital-Spirit
®
12,000 RPM Random Orbital Sander
SAFETY, OPERATION AND MAINTENANCE - SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
Parts Page Reorder No. PD11•25
Effective June, 2011
Supersedes PD09•01
WARNING
Read and understand this tool manual before operating your air tool. Follow all safety rules for the protection of operating personnel
as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Standards
Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information, refer to Safety Requirements for the Use,
Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards
(EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
Find The Most Current Offering of Support Documents and Accessories at www.Dynabrade.com
Read and understand tool manual before work starts
to reduce risk of injury to operator, visitors, and tool.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Practice safety requirements. Work alert, have proper
attire, and do not operate tools under the influence
of alcohol or drugs.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury. Do not use damaged,
frayed or deteriorated air hoses and fittings.
Eye protection must be worn at all times, eye
protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Some dust created by sanding, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects
or other reproductive harm. Some examples of these chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and cement and other masonry products
• Arsenic and chromium from chemically treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
SAFETY INSTRUCTIONS
Carefully Read and Understand the
Sander/Polisher sections found in Tool Safety
and Operating Guidelines (PN00001676)
Before Handling or Using Tool.
Carefully Read all instructions before operating or servicing
any Dynabrade®Abrasive Power Tool. Products offered by
Dynabrade are not to be modified, converted or otherwise
altered from the original design.
DO NOT USE Tool for Anything Other Than Its Intended Applications.
Training: Proper care, maintenance, and storage of your air tool will maximize tools performance and reduce chance for accident.
Employer's Responsibility: Provide operators with safety instructions and training for safe use of tools and accessories.
Report to Your Supervisor any Condition of the Tool, Accessories or Operation you Consider Unsafe.
Tool Intent: Dynorbital-Spirit®Random Orbital Sander is used for sanding and finishing a variety of materials
including wood, metal, plastic, fiberglass, solid surfaces, composites, rubber, glass and stone.
Models:
3/8" Orbit 3/16" Orbit 3/32" Orbit
59000 59010 58054 59024 59030 59040
59003 59013 59015 59025 59033 59043
59004 59014 59018 59028 59034 59044
59005 59100 59019 59029 59035 59110
59008 59103 59020 59105 59038 59113
59009 59104 59023 59108 59039 59114
59109
For Serial No. 09B1000G and Higher
Page 2
2
Filter
Regulator
Lubricator
90 PSIG
(6.2 Bar)
To Tool Station
Ball
Valve
Ball
Valve
Filter
Regulator
Lubricator
Air Flow
Drain
Valve
Drain
Valve
Air Tool
Air Compressor
and Receiver
Drain Valve
Air Hose
90 PSIG MAX
(6.2 Bar)
Air Flow
Refrigerated
Air Dryer
1 DROP/MIN.
20 SCFM
LUBRICATOR SETTING
• Dynabrade Air Power Tools are designed to operate at 90 PSIG
(6.2 Bar) maximum air pressure at the tool inlet, when the tool is
running. Use recommended regulator to control air pressure.
• Ideally the air supply should be free from moisture. To facilitate
removing moisture from air supply, the installation of a refrigerated
air dryer after the compressor and the use of drain valves at each
tool station is recommended.
➤
➤
➤
➤
➤
➤
AIR SYSTEM
Closed Loop Pipe System, Sloped in Direction of Air Flow
MAINTENANCE INSTRUCTIONS
Important: To keep tool safe, a Preventative Maintenance Program is
recommended. The program should included inspection of the tool and all
related accessories and consumables, including air lines, pressure regulators,
filters, oilers, etc. refer to ANSI B186.1 for additional maintenance information.
If accessory or tool breakage occurs, investigate failure to determine the
cause and correct before issuing tool for work. Use the following schedule as
a starting point in developing a Preventative Maintenance Program. If tool
does not operate properly (RPM, Vibration, Start/Stop) after these scheduled
checks or at any time, the tool must be repaired and corrected before returning
tool to use.
INSTALLATION
• To ensure long life and dependable service, use a Closed Loop Air System
and Filter-Regulator-Lubricator as diagramed below.
• Each tool should have its own dedicated hose connected to an air supply
manifold. Quick disconnects should be installed at the manifold in an effort
to reduce contamination into the tool.
• It is strongly recommended that all Dynabrade rotary vane air tools be used
with a Filter-Regulator-Lubricator to minimize the possibility of misuse due
to unclean air, wet air or insufficient lubrication. Dynabrade recommends
the following: 10681 Air Line Filter-Regulator-Lubricator — Provides
accurate air pressure regulation, two-stage filtration of water contaminants
and micro-mist lubrication of pneumatic components.
• Dynabrade recommends one drop of air lube per minute for each 20 SCFM
(example: if the tool specification states 40 SCFM, set the drip rate on the
filter-lubricator to 2 drops per minute) Dynabrade Air Lube (P/N 95842:
1pt/473ml) is recommended.
MAINTENANCE SCHEDULE
Daily (every 8 hours):
• Inspect tool and accessories for damage or broken parts. Replace items
as necessary to ensure proper operation and safety.
• Lubricate motor as recommended. Use Dynabrade Air Lube (P/N 95842:
1pt/473ml) 10W/NR. (1 Drop per minute of air lube per 20 SCFM.)
• Check air line pressure with a gage. (MAX. 90 PSIG or 6.2 Bar operating
pressure at the air inlet of the tool.)
• Right angled gear and wick system through gear case grease fitting with
3 plunges of gear oil (P/N 95848) and grease gun (P/N 95541). (Prime
grease gun prior to greasing.)
• Check tool for proper operation: If operating improperly or demonstrates
unusual vibration, the tool must be serviced and problem corrected before
further use.
Every 20 Hours or Once a Week Which Ever Comes First:
• Check free speed of tool without the abrasive accessory mounted. Measure
RPM (speed) with tachometer and with air pressure set at 90 PSIG while the
tool is running. If a governed tool is operating at a higher speed than the
RPM marked on the tool housing, the tool must be serviced and corrected
before use. A non-governed tool may exceed the RPM marked on the tool
by 10% when operated at free speed with no accessories.
• If tool is running fast look for worn, damaged or missing governors, air
control rings and silencers. Special care must be taken when servicing
governors and speed control devices. Injection molded governor assemblies
are non-serviceable and must be replaced.
• If tool is running slow look for clogged inlet screen, air stream, silencer(s)
or a malfunctioning governor (see concerns for servicing governors).
Service as required.
Every 50 Hours:
• Lubricate planetary gears through gear case grease fitting with 3 plunges
of grease (P/N 95542) and grease gun (P/N 95541). (Prime grease gun
prior to greasing.)
REPAIR
• Use only genuine Dynabrade replacement parts to ensure quality. To order
replacement parts, specify Model#, Serial# and RPM of your air tool.
• Mineral spirits are recommended when cleaning the tool and parts. Do
not clean tool or parts with any solvents or oils containing acids, esters,
ketones, chlorinated hydrocarbons or nitro carbons.
• DO NOT clean or maintain tools with chemicals that have a low flash point
(example: WD-40
®
).
• Motor Tune-Up Kit are available (when applicable) which includes high
wear and medium wear motor parts.
• Air tool markings must be kept legible at all times, if not, reorder housing
and replace. User is responsible for maintaining specification information.
• After maintenance is performed on tool, add a few drops of Dynabrade
Air Lube (P/N 95842) to the tool inlet and start the tool a few times
to lubricate air motor. Verify RPM (per 20 hr maintenance schedule),
vibration and operation.
HANDLING & STORAGE
• Use of tool rests, hangers and/or balancers is recommended.
• Protect tool inlet from debris (see Notice).
• DO NOT carry tool by air hose or near the tool throttle lever.
• Store accessories in protective racks or compartments to prevent damage.
• Follow the handling instructions outlined in the operating instructions when
carrying the tool and when changing accessories.
• Protect accessories from exposure to water, solvents, high humidity,
freezing temperature and extreme temperature changes.
END OF USE/ DISPOSAL
When tool has reached its end of useful service, disassemble tool into its
primary components (i.e. steel, aluminum and plastic part) and recycle or
discard per local, state and/or federal regulations as to not harm the
environment.
NOTICE
All Dynabrade motors use the highest quality parts and metals available and
are machined to exacting tolerances. The failure of quality pneumatic motors
can most often be traced to an unclean air supply or the lack of lubrication.
Air pressure easily forces dirt or water contained in the air supply into motor
bearings causing early failure. It often scores the cylinder walls and the rotor
blades resulting in limited efficiency and power. Our warranty obligation is
contingent upon proper use of our tools and cannot apply to equipment
which has been subjected to misuse such as unclean air, wet air or a lack
of lubrication during the use of this tool.
Page 3
Orbit 3" 3-1/2" 5" 6"
3/8" 59122 59070 59071 59072
3/16" 59120 59060 59061 59062
3/32" 59121 59065 59066 59067
1 Back-Up Pads - See Chart Below
2 Non-Vacuum Shroud
54458 3" & 3-1/2"
56051 5" & 6"
3 Vacuum Shroud
57084 3" & 3-1/2"
69362 5"
69363 6"
4 57069 Balancer Shaft
5 95630 Snap Ring
6 59084 V-Seal
7 56052 Bearing
8 Motor Shaft Balancer
9 56047 Key
10 59058 Lock Ring
11 59057 “Top Hat” Seal
12 59083 Felt
13 58368 Bearing (2)
14 59076 Front Bearing Plate
15 57113 Rotor/Blade Set
16 59051 Cylinder
17 01024 Seal
18 59077 Rear Bearing Plate
19 98463 Retaining Ring
20 Drop-In Motor Assembly
(See Chart - Page 4)
21 Housing (See Chart - Page 4)
22 69356 Throttle Lever - 3/8"
69360 Throttle Lever - 3/16"
69357 Throttle Lever - 3/32"
23 94590 Pin
24 57041 Comfort Platform
25 98459 O-Ring
26 58363 Valve Stem
27 59075 Speed Regulator
28 01025 O-Ring (2)
29 95697 Retaining Ring
30 01464 Seal
31 58365 Tip Valve
32 01468 Spring
33 01494 Inlet Bushing
34 69364 Shroud Adapter
35 57083 Vacuum Adapter
36 96197 Dowel Pin
37 57066 Muffler Body
38 95526 O-Ring
39 59088 Vac Nozzle
40 57067 Vac Tube
41 57093 Vacuum Adapter
42 56027 Muffler Insert (2)
43 69359 Muffler Cap
44 69272 Muffler Assembly
Index Key
No. Part # Description
A
8
A
2
Note: To order replacement parts specify the Model # and Serial # of your machine.
1
O
T
A
Oil: O
1
= Air Lube
Adhesive: A
2
= Loctite #271
A8= Loctite #567
Torque: N•m x 8.85 = In. - lbs.
KEY
4
5
6
7
O
1
O
1
O
1
O
1
A
2
8
9
11
10
12
13
20
14
15
16
18
13
19
23
21
22
24
26
27
30 31 32
29
17
2
3
Models:
58054, 59000, 59003, 59004, 59005, 59008, 59009, 59010, 59013, 59014, 59015, 59018, 59019,
59020, 59023, 59024, 59025, 59028, 59029, 59030, 59033, 59034, 59035, 59038, 59039, 59040,
59043, 59044, 59100, 59103, 59104, 59105, 59108, 59109, 59110, 59113, 59114
23 N•m
T
23 N•m
T
O
1
50679 26mm
Open-End Wrench
33
25
28
Pad Chart - Vinyl Face
Hook-Face
Style 3" 3-1/2" 5" 6"
Non-Vac 56084 56098 56106 56107
Vacuum – – 56104 56105
Style 5" 6"
Vacuum - Multi-Hole 56320 56321
Dynorbital-Spirit
®
Complete Assembly
Self Generated Vacuum Non-Vacuum
34
35
36
37
38
39
40
Central Vacuum
1 N•m
T
34
41
42
43
1 N•m
T
42
44
43
Speed Regulator
Flow Control
Maximum Flow:
Turn Clockwise.
Minimum Flow:
Turn Counter-clockwise.
+-
Exhaust
Assemblies
(See Below)
Optional: 30 quantity Muffler
Insert available, P/N 56054.
Page 4
DYNABRADE, INC. www.dynabrade.com
8989 Sheridan Drive • Clarence, NY 14031-1419 • Phone: (716) 631-0100 • Fax: 716-631-2073 • International Fax: 716-631-2524
© DYNABRADE, INC., 2011 PRINTED IN USA PD11.25_06/11
1. American National Standards
Institute – ANSI
1899 L Street, NW
11th Floor
Washington, DC 20036
Tel: 1 (212) 642-4900
3. Power Tool Institute, Inc.
P.O. Box 818
Yachata, Oregon 97498-0818
Tel: 1 (503) 547-3185
4. European Committee for
Standardization
Rue de Stassart 36
B - 1050 Brussels, Belgium
2. Government Printing Office – GPO
Superintendent of Documents
Attn. New Orders
P.O. Box 371954
Pittsburgh, PA 15250-7954
Tel: 1 (202) 512-1803
REFERENCE CONTACT INFORMATION
REPLACEMENT HOUSINGS
Model Vacuum Tool Dia. Dia. Orbit Sound Weight Length
Number Style Inch (mm) Inch (mm) Level Pound (kg) Inch (mm)
59000 Non-Vac 3-1/2 (89) 3/8 (10) 78 dB(A) 1.4 (.6) 6 (152)
59005 Non-Vac 5 (127) 3/8 (10) 82 dB(A) 1.5 (.7) 6-1/2 (165)
59010 Non-Vac 6 (152) 3/8 (10) 82 dB(A) 1.6 (.7) 7 (178)
59015 Non-Vac 3-1/2 (89) 3/16 (5) 80 dB(A) 1.4 (.6) 6 (152)
59020 Non-Vac 5 (127) 3/16 (5) 80 dB(A) 1.4 (.6) 6-1/2 (165)
59025 Non-Vac 6 (152) 3/16 (5) 81 dB(A) 1.5 (.7) 7 (178)
59030 Non-Vac 3-1/2 (89) 3/32 (2) 80 dB(A) 1.4 (.6) 6 (152)
59035 Non-Vac 5 (127) 3/32 (2) 79 dB(A) 1.4 (.6) 6-1/2 (165)
59040 Non-Vac 6 (152) 3/32 (2) 80 dB(A) 1.5 (.6) 7 (178)
59100 Non-Vac 3 (76) 3/8 (10) 78 dB(A) 1.4 (.6) 6 (152)
59105 Non-Vac 3 (76) 3/16 (5) 80 dB(A) 1.4 (.6) 6-1/2 (165)
59110 Non-Vac 3 (76) 3/32 (2) 79 dB(A) 1.3 (.6) 7 (178)
59003 Self-Gen 3-1/2 (89) 3/8 (10) 87 dB(A) 1.5 (.7) 8-1/2 (216)
59008 Self-Gen 5 (127) 3/8 (10) 87 dB(A) 1.6 (.7) 8-1/2 (216)
59013 Self-Gen 6 (152) 3/8 (10) 86 dB(A) 1.7 (.7) 9 (229)
59018 Self-Gen 3-1/2 (89) 3/16 (5) 87 dB(A) 1.4 (.6) 8-1/2 (216)
59023/58054 Self-Gen 5 (127) 3/16 (5) 85 dB(A) 1.5 (.7) 8-1/2 (216)
59028 Self-Gen 6 (152) 3/16 (5) 86 dB(A) 1.6 (.7) 9 (229)
Model Vacuum Tool Dia. Dia. Orbit Sound Weight Length
Number Style Inch (mm) Inch (mm) Level Pound (kg) Inch (mm)
59033 Self-Gen 3-1/2 (89) 3/32 (2) 87 dB(A) 1.4 (.6) 8-1/2 (216)
59038 Self-Gen 5 (127) 3/32 (2) 84 dB(A) 1.5 (.6) 8-1/2 (216)
59043 Self-Gen 6 (152) 3/32 (2) 86 dB(A) 1.5 (.7) 9 (229)
59103 Self-Gen 3 (76) 3/8 (10) 87 dB(A) 1.5 (.7) 8-1/2 (216)
59108 Self-Gen 3 (76) 3/16 (5) 87 dB(A) 1.4 (.6) 8-1/2 (216)
59113 Self-Gen 3 (76) 3/32 (2) 87 dB(A) 1.4 (.6) 9 (229)
59004 Central 3-1/2 (89) 3/8 (10) 78 dB(A) 1.5 (.7) 7 (178)
59009 Central 5 (127) 3/8 (10) 82 dB(A) 1.5 (.7) 7-1/4 (184)
59014 Central 6 (152) 3/8 (10) 83 dB(A) 1.6 (.7) 7-3/4 (197)
59019 Central 3-1/2 (89) 3/16 (5) 80 dB(A) 1.4 (.6) 7 (178)
59024 Central 5 (127) 3/16 (5) 81 dB(A) 1.5 (.6) 7-1/4 (184)
59029 Central 6 (152) 3/16 (5) 82 dB(A) 1.6 (.7) 7-3/4 (197)
59034 Central 3-1/2 (89) 3/32 (2) 80 dB(A) 1.4 (.6) 7 (178)
59039 Central 5 (127) 3/32 (2) 81 dB(A) 1.4 (.6) 7-1/4 (184)
59044 Central 6 (152) 3/32 (2) 81 dB(A) 1.5 (.7) 7-3/4 (197)
59104 Central 3 (76) 3/8 (10) 78 dB(A) 1.5 (.6) 7 (178)
59109 Central 3 (76) 3/16 (5) 80 dB(A) 1.4 (.6) 7-1/4 (184)
59114 Central 3 (76) 3/32 (2) 80 dB(A) 1.4 (.6) 7-3/4 (197)
Non-Vacuum to
Vacuum Conversion Kits
Original Converts Kit
Non-Vac Tool to Part Number
3-1/2" (89mm) Self-Generated Vac-Ready 57118
3-1/2" (89mm) Central Vac-Ready 57119
5" (127mm) Self-Generated Vac-Ready 57120
5" (127mm) Central Vac-Ready 57121
6" (152mm) Self-Generated Vac-Ready 57122
6" (152mm) Central Vac-Ready 57123
Drop-in Motor Assemblies
Note: 59058 Lock Ring ONLY included with
3/8" Orbit Drop-in Motors.
Orbit 3" 3-1/2" 5" 6"
3/8" 59488 59450 59453 59456
3/16" 59489 59451 59454 59457
3/32" 59490 59452 59455 59458
OPTIONAL ACCESSORIES
MACHINE SPECIFICATIONS
96510 Tune-Up Kit
• Tune-Up Kit contains high
and medium wear parts.
LIFETIME WARRANTY
To validate Dynabrade Lifetime Warranty, you must register each tool at: www.dynabrade.com. Registration of each tool at website is required.
Dynabrade will not honor Lifetime Warranty on unregistered tools. Please view the entire Lifetime Warranty Policy at : www.dynabrade.com.
59000 ..................56620
59003 ..................56621
59004 ..................56622
59005 ..................56623
59008 ..................56624
59009 ..................56625
59010 ..................56626
59013 ..................56627
59014 ..................56628
58054 ..................56669
59015 ..................56629
59018 ..................56630
59019 ..................56631
59020 ..................56632
59023 ..................56633
59024 ..................56634
59025 ..................56635
59028 ..................56636
59029 ..................56637
59030 ..................56638
59033 ..................56639
59034 ..................56640
59035 ..................56641
59038 ..................56642
59039 ..................56643
59040 ..................56644
59043 ..................56645
59044 ..................56646
59100 ..................56647
59103 ..................56648
59104 ..................56649
59105 ..................56650
59108 ..................56664
59109 ..................56665
59110 ..................56666
59113 ..................56667
59114 ..................56668
Model # Housing # Model # Housing # Model # Housing # Model # Housing #
Motor .25 hp (186 W) • Motor 12,000 RPM • Tool Height 3-1/2" (89 mm) • Pad Thread 5/16"-24 Female
Air Inlet Thread 1/4" NPT • Hose I.D. Size 1/4" (6 mm) • Air Flow Rate 14 SCFM/396 LPM •
Air Pressure 90 PSIG (6.2 Bar)
Sound Level is the pressure
measurement according to the method
outlined in ISO regulation ISO-15744
Loading...