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Dynabrade
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53074

Dynabrade Lightweight Dynastraight 13101, Lightweight Dynastraight 13102, 53074, 53073 Important Operating, Maintenance And Safety Instructions

1
O
23 N•m
T
28 N•m
T
Supersedes PD02•02
Effective November, 2004
Parts Page Reorder No. PD04•46
Air Motor and Machine Parts
17 N•m
T
13
28 N•m
T
17 N•m
T
A
474
1
G
16
2
5
8
10
A
8
11
A
1213141517
35
18201621
1
O
8
A
44
36 37 38 39 40 41 42 43
Lightweight Dynastraight
6 2
1
8
G
24 25
KEY
32 33 34
31
28
29
= Loctite #271
= Loctite #567
2
8
A
= Air Lube
1
Adhesive: A
Oil: O
A
O
For Serial No. 9J1264 and Higher
= Lubriplate 630 AA
1
23 9
Torque: N•m x 8.85 = In. - lbs.
Grease: G
T
G
Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air tools (ANSI B186.1) and any other applicable safety codes and regulations. Please refer
to Dynabrade's Warning/Safety Operating Instructions for more complete safety information. See inside for Important Operating, Maintenance and Safety Instructions.
Models:
13101 — 3,200 RPM
13102 — 5,000 RPM
22 02696 Bearing
23 02679 Shield
25 12132 Pin
1 13061 Versatile Arbor
Index Key
No. Part # Description
26 95558 Retaining Ring
02104 Housing - 13102
27 02103 Housing - 13101
28 01449 Valve Stem
29 95730 O-Ring
50786 3,200 RPM
50787 5,000 RPM
7 Planetary Carrier
22 19
2
A
30 01024 O-Ring
31 01469 Speed RegulatorAssy.
32 01464 Seal
9 01041 Grease Fitting
10 53152 Gear Case
11 50784 Lock Screw
26
33 01472 Tip Valve
34 01468 Spring
35 01564 Air Control Ring
36 95711 Retaining Ring
37 95438 O-Ring
38 94521 Muffler Base
13 02649 Bearing
15 01478 Front Bearing Plate
14 54529 Shim (3/pkg.)
8
27
A
Hand
Right
Threads
40 94522 Muffler Cap
18 Rotor
30
41 95375 O-Ring
43 94523 Inlet Adapter
44 94519 Muffler Assembly
54553 5000 RPM
54554 3200 RPM
19 01480 Blades (4/pkg.)
20 01476 Cylinder
21 02676 Rear Bearing Plate
Important Operating, Maintenance and Safety Instructions
Carefully read all instructions before operating or servicing any Dynabrade®Abrasive Power Tool. Warning: Hand, wrist and arm injury may result from repetitive work motion and overexposure to vibration. Important: All Dynabrade rotary vane air tools must be used with a Filter-Regulator-Lubricator to maintain all warranties.
Operating Instructions:
Warning: Eye, face, respiratory, sound and body protection must be worn while operating power tools. Failure to do so may result in serious injury or death.
Follow safety procedures posted in workplace.
1. With power source disconnected from tool, securely fasten abrasive/ accessory on tool.
2. Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid
damaging valve body housing.
3. Connect power source to tool. Be careful not to depress throttle lever in the process.
4. Air tools are not intended for use in explosive atmospheres and are not insulated for contact with electrical sources.
Maintenance Instructions:
1. Check tool speed regularly with a tachometer. If tool is operating at a higher speed than the RPM marked on the tool or operating improperly, the tool
should be serviced to correct he cause before use.
2. Some silencers on air tools may clog with use. Clean and replace as required.
3. All Dynabrade rotary vane air motors should be lubricated. Dynabrade recommends one drop of air lube per minute for each 10 SCFM (example: if
the tool specifications state 40 SCFM, set the drip rate of your filter-lubricator at 4 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt. 473 ml.) is recommended.
4. It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due to unclean air, wet or insufficient lubrication. Dynabrade recommends the following: 11405 Air Line Filter-Regulator-Lubricator — Provides accurate air pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components. Operates 40 SCFM @ 90 PSIG has 3/8" NPT female ports.
5. Lubricate Planetary Gears through the gear casing grease fitting with 2-3 plunges for every 50 hours of use, to achieve maximum gear life (order 95542 Grease and 95541 Gun).
6. Use only genuine Dynabrade replacement parts. To reorder replacement parts, specify the Model #, Serial # and RPM of your machine.
7. A Motor Tune-Up Kit (P/N 96173) is available which includes assorted parts to help maintain motor in peak operating condition. Please refer to
Dynabrade's Preventative Maintenance Schedule for a guide to expectant life of component parts.
8. Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, keytones, chlorinated hydrocarbons or nitro carbons.
Safety Instructions:
Products offered by Dynabrade should not be converted or otherwise altered from original design without expressed written consent from Dynabrade, Inc.
• Important: User of tool is responsible for following accepted safety codes such as those published by the American National Standards Institute (ANSI).
• Operate machine for one minute before application to workpiece to determine if machine is working properly and safely before work begins.
• Always disconnect power supply before changing abrasive/accessory or making machine adjustments.
• Inspect abrasives/accessories for damage or defects prior to installation on tools.
• Please refer to Dynabrade’s Warning/Safety Operating Instructions Tag (Reorder No. 95903) for more complete safety information.
• Warning: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
Notice
All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.
One Year Warranty
Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.
Model Motor Motor Wheel Arbor Dia. Sound Maximum Air Flow Air Pressure Weight Length Height
Number HP (W) RPM Inch Level CFM/SCFM (LPM) PSIG (Bars) Pound (kg) Inch (mm) Inch (mm)
13101 .4 (298)
13102 .4 (298)
Additional Specifications: Spindle Thread 3/8"-24 Male • Air Inlet Thread 1/4" NPT • Hose I.D. Size 1/4" or 8 mm
3,200 5/8 or 1 81 dB(A) 3/22 (623) 90 (6.2) 2.2 (1.0) 11-1/2 (292) 1-5/8 (40)
5,000 5/8 or 1 84 dB(A) 3/22 (623) 90 (6.2) 2.2 (1.0) 11-1/2 (292) 1-5/8 (40)
(PD04•46)
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