Dynabrade 52900 Operating And Maintenance Manual

Page 1
SAFETY INSTRUCTIONS
Carefully Read all instructions before operating or servicing any Dynabrade
®
Abrasive Power Tool. Products offered by Dynabrade are not to be modified, converted or otherwise altered from the original design without expressed written consent from Dynabrade, Inc.
Tool Intent: 3" x 24" Belt Sanders are ideal for removal of materials using abrasive belt accessories.
Do Not Use Tool For Anything Other Than Its Intended Applications.
Training: Proper care, maintenance, and storage of your tool will maximize their performance.
• Employer's Responsibility – Provide 3" x 24" Belt Sander operators with safety instructions and training for safe use of tools and accessories.
Accessory Selection:
• Abrasive/accessory RPM (speed) rating MUST be approved for AT LEAST the tool RPM rating.
• Before mounting an accessory, visually inspect for defects. Do not use defective accessories.
• Use only recommended accessories. See back page of manual and Dynabrade literature.
• Follow tool specifications before choosing size and type of accessory.
• Only use recommended fittings and air line sizes. Air supply hoses and air hose assemblies must have a minimum working pressure rating of 150 PSIG (10 Bars, g) or 150 percent of the maximum pressure produced in the system, whichever is higher. (See tool Machine Specifications table.)
Parts Page Reorder No. PD05•09
Effective January, 2005
3" x 24" Belt Sander
Air Tool Manual – Safety, Operation and Maintenance
Models:
52900 – Central Vacuum
SAFETY LEGEND
G
Read and understand tool manual before
work starts to reduce risk of injury to
operator, visitors, and tool.
Eye protection must be worn at all times, eye protection to conform to ANSI Z87.1.
Respiratory protection to be used when exposed to
contaminants that exceed the applicable threshold
limit values required by law.
Practice safety requirements.Work aler t,
have proper attire, and do not operate tools under
the influence of alcohol or drugs.
Ear protection to be worn when exposure to sound,
exceeds the limits of applicable Federal, State or
local statues, ordinances and/or regulations.
Air line hazard, pressurized supply lines and flexible
hoses can cause serious injury.Do not use damaged,
frayed or deteriorated air hoses and fittings.
Read and understand this tool manual before operating your air tool.Follow all safety rules for the protection of operating personnel as well as adjacent areas. Always operate, inspect and maintain this tool in accordance with the American National Safety Institute (ANSI) Safety Code for Portable Air Tools – B186.1. For additional safety information,refer to Safety Requirements for the Use, Care and Protection of Abrasive Wheels – ANSI B7.1, Code of Federal Regulation – CFR 29 Part 1910, European Committee for Standards (EN) Hand Held Non-Electric Power Tools – Safety Requirements and applicable State and Local Regulations.
SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL
Maximum Surface Feet per Minute (SFPM) 1700 / (SMPM) 516
WARNIN
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
Page 2
To Tool Station
Closed Loop Pipe System
(Sloped in the direction of air flow)
Ball
Valve
Ball
Valve
Filter
Regulator
Lubricator
Air Flow
Drain Valve
Drain Valve
Air Tool
Air Compressor
and Receiver
Drain Valve
Air Hose
90 PSIG MAX
(6.2 Bar)
Air Flow
Refrigerated
Air Dryer
2
Filter
Regulator
Lubricator
90 PSIG
(6.2 Bar)
OPERATING INSTRUCTIONS
Warning: Always wear eye protection. Operator of tool is responsible for following: accepted eye, face, respiratory, hearing and body protection. Caution: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
• Keep hand and clothing away from working end of the air tool.
Operation: Be sure that any loose clothing, hair and all jewelry is properly restrained.
• Secure inlet bushing on air tool with a wrench before attempting to install the air fitting to avoid damaging housing assembly.
• BEFORE MOUNTING AN ACCESSORY, after all tool repairs and whenever a 3" x 24" Belt Sander is issued for use, check tool RPM (speed) with tachometer with air pressure set at 90 PSIG while the tool is running. If tool is operating at a higher speed than the RPM marked on the tool housing, or operating improperly, the tool must be serviced and corrected before use.
Caution:Tool RPM must never exceed abrasive/accessory RPM rating. Check accessory manufacturer for details on maximum operating speed or special
mounting instructions.
• With power source connected at the air tool relieve hose of air pressure and disconnect tool from air supply when changing recommended accessories.
• Connect air tool to power source. Be careful NOT to depress throttle lever in the process.
Do not expose air tool to inlet pressure above 90 PSIG or (6.2 Bars).
Caution:After installing the accessory, before testing or use and/or after reassembling tool, the 3" x 24" Belt Sander must be started at a reduced
speed to check for good balance. Gradually increase tool speed. DO NOT USE if tool vibration is excessive. Correct cause, and retest to insure safe operation.
• Only use abrasive sanding belts when properly secured to the drive and idler wheels of the air sander.
• Make sure that work area is uncluttered, and visitors are at a safe range from the tools and debris. Potentially explosive atmospheres can be caused by dust and fumes resulting from sanding or grinding. Always use dust extraction or suppression systems which are suitable for the material being processed.
• Proceed with caution in unfamiliar surroundings. Hidden hazards may exist, such as electricity or other utility lines.
• Air tools are not intended for use in explosive atmospheres and are not insulated for contact with electric power sources.
• Use a vise or clamping device to hold work piece firmly in place.
• Work may generate hazardous dust.
• Do not apply excessive force on tool or apply “rough” treatment to it.
• Always work with a firm footing, posture and proper lighting.
• Ensure that sparks and debris resulting from work do not create a hazard.
• This tool is side exhaust. Exhaust may contain lubricants, vane material, bearing grease, and other materials flushed thru the tool.
Report to your supervisor any condition of the tool, accessories, or operation you consider unsafe.
Air System
1 DROP/MIN.
20 SCFM
LUBRICATOR SETTING
Dynabrade Air Power Tools are designed to operate at 90 PSIG (6.2 Bar/620 kPa) maximum air pressure at the tool inlet, when the tool is running. Use recommended regulator to control air pressure.
Ideally the air supply should be free from moisture. Incorporating a refrigerated air dryer after the compressor and drain valves at each tool station (as shown) further reduces moisture from condensation in the air supply.
Page 3
Model Motor Drive Wheel Belt Size Sound Maximum Air Flow Hose Air Inlet Max. SFPM Weight Length Height
Number HP (W) RPM Inch Level CFM/SCFM (LPM) I.D. Size Thread SMPM Pound (kg) Inch (mm) Inch (mm)
52900 1.3 (971) 2,700 3 x 24 88 dB(A) 8/50 (1,416) 1/2" or 15mm 3/8" NPT 1700 (516) 12.5 (5.7) 13-1/4 (337) 7-1/8 (181)
Additional Specifications: Air Pressure 90 PSIG (6.2 Bar)
Maintenance Instructions
Important: Apreventative maintenance program is recommended whenever portable power tools are used. The program should include inspection of air supply lines, air line pressure, proper lubrication and repair of tools. Refer to ANSI B186.1 for additional maintenance information.
Use only genuine Dynabrade replacement parts to insure quality. To order replacement parts, specify Model#, Serial# and RPM of your air tool.
It is strongly recommended that all Dynabrade rotary vane air tools be used with a Filter-Regulator-Lubricator to minimize the possibility of misuse due
to unclean air, wet air or insufficient lubrication. Dynabrade recommends the following: 11405 Air Filter-Regulator-Lubricator (FRL) – Provides accurate air pressure regulation and two stage filtration of water contaminants. Operates 40 SCFM @ 100 PSIG with 3/8" NPT female ports.
Apply 3 plunges of 95542 Grease through grease fitting located on side of angle head with 95541 Grease Gun after every 100 Hours of use.
Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if the tool specification states 40 SCFM, set the drip rate on the
filter-lubricator to 2 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt 473 ml) is recommended.
Routine Preventative Maintenance:
Check the free speed of 3" x 24" Belt Sander by using a tachometer on regular basis.
Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters,
ketones, chlorinated hydrocarbons or nitro carbons.
DO NOT
clean or maintain tools with chemicals that have a low flash point (example: WD-40®).
A Motor Tune-Up Kit (P/N 98223) is available which includes high wear and medium wear motor parts.
Air tool labels must be kept legible at all times, if not, reorder label(s) and replace. User is responsible for maintaining specification information i.e.:
Model #, S/N, and RPM. (See Assembly Breakdown)
Blow air supply hose out prior to initial use.
Visually inspect air hoses and fittings for frays, visible damage and signs of deterioration. Replace damaged or worn components.
Refer to Dynabrade's Warning/Safety Operating Instructions Tag (Reorder No. 95903) for safety information.
After maintenance is performed on tool, add a few drops of Dynabrade Air Lube (P/N 95842) to the air line and start the tool a few times to lubricate air motor. Check for excessive tool vibration.
Handling and Storage:
Use of tool rests, hangers and/or balancers is recommended.
Protect tool inlet from debris (see Notice below).
DO
NOT carry tool by air hose, or near the tool throttle lever.
Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes.
Store accessories in protective racks or compartments to prevent damage.
Notice
All Dynabrade motors use the highest quality parts and materials available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.
One Y ear Warranty
Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.
Machine Specifications
3
Page 4
82
81
80
4
3
42
27
1
29
21
41
40
38
1
32
34
31
33
SEE DETAIL B
35
4
3
50
49
48
36
47
46
45
3
4
SEE DETAIL A
44
39
37
43
30
28
14
13
12
79
10
9
8
7
6
5
3
4
2
51
52
1
26
25
23
24
22
27
17
18
21
20
19
4
3
15
16
DETAIL A
60
59
55
56
53
58
57
11
54
83
78
14
75
21
76
65
69
67
71
73
77
74
70
68
72
61
64
14
62
DETAIL B
66
95
94
93
91
92
90
89
88
DETAIL C
SEE DETAIL C
87
85 84
86
3" x 24" Belt Sander
Complete Assembly
1 96030 Screw (7) 2 31636 Cover Plate 3 01790 Screw (17) 4 01791 Lock Washer (17) 5 31637 Motor Cover 6 31638 Gasket 7 31635 1.3Hp Motor Assembly 8 07158 Spacer
9 97140 Screw 10 31639 Idler Wheel Assembly 11 95446 Washer (3) 12 31640 Drive Wheel 13 31641 Snap Ring 14 02695 Bearing (3) 15 07136 Grip 16 01089 Safety Lever 17 51937 Inlet Bushing 18 07142 Bushing 19 01017 Pin 20 31651 Handle 21 95928 Fitting (4) 22 07168 Valve Stem Assembly 23 31642 Spring 24 07147 Plug 25 07146 Packing 26 31677 Tubing 27 95523 O-Ring (3) 28 56076 Plug (2) 29 31643 Knob 30 97109 Screw 31 31671 Mounting Plate 32 31672 Valve Assembly 33 31673 Check Valve 34 95073 Right Angle Fitting 35 31650 Housing 36 02614 Bearing 37 95555 Bearing 38 31655 Wheel Drive Shaft 39 31654 Key 40 31657 Gear 41 95159 Snap Ring 42 01775 Pin 43 31649 Central Vac Adapter 44 31658 Gasket 45 31645 Timing Belt 46 31646 Belt Guard 47 31678 Screw 48 31682 Felt Muffler (2) 49 31681 Muffler Cap 50 31683 Muffler Flange 51 31647 Platen 52 31648 Platen Cover Plate 53 31659 Shaft 54 31653 Key 55 31656 Pinion 56 30356 Bearing 57 31664 Cover Plate 58 31660 Gear 59 31661 Snap Ring 60 01041 Grease Fitting 61 31675 Snap Ring 62 31666 Front Wheel Hub 63 31667 Spacer 64 31669 Shaft 65 97049 Bolt 66 95316 Pin 67 31668 Tension Arm 68 11040 Spring 69 31670 Tracking Bar 70 31674 Screw 71 31685 Tracking Knob 72 31662 Guide Shaft 73 97805 Air Cylinder 74 01020 O-Ring 75 31665 Guide Block 76 31663 Bearing (2) 77 95311 Screw (4) 78 31676 Tubing
Index Key
No. Part # Description
79 95572 Bearing (2)
Incld. w/31639
80 95531 Label 81 95442 Screw (2) 82 31684 Spacer 83 95146 Washer 84 31634 Timing Belt Pinion 85 31644 Washer 86 31633 Rotor Nut 87 02552 Bearing 88 01277 Shim Pack (3/pkg.) 89 31632 Front Bearing Plate 90 52467 Spacer 91 31631 Rotor 92 54972 Vane (5/pkg.) 93 54976 Cylinder (Incld. 51046) 94 54977 Rear Bearing Plate 95 02651 Bearing
No. Part # Description
Adhesive: A1= Loctite #609 A6= Loctite #380
A
3
= Loctite #242 A8= Loctite #567
Torque: N•m x 8.85 = In. - lbs.
Oil: O
1
= Air Lube Grease:
G1= Lubriplate 630 AA
O
A
T
G
KEY
A
1
A
1
O
1
A
1
A
1
G
1
G
1
A
1
A
1
A
1
A
1
A
1
G
1
A
6
A
8
A
8
O
1
9 N•m
T
9 N•m
T
17 N•m
T
9 N•m
T
9 N•m
T
9 N•m
T
9 N•m
T
9 N•m
T
Left Hand Threads
Page 5
Disassembly/Assembly Instructions for 3"X 24" Belt Sander
Important: Manufactures warranty is void if machine is disassembled before warranty expires. The special repair tools referred to in these instructions can be purchased from Dynabrade Inc. Please refer to the exploded view of this machine for proper part identification.
Motor Disassembly:
1. Shut the air supply and disconnect the machine from the air supply hose.
2. Release the belt tension and remove the abrasive belt.
3. Use a 2.5mm hex key to remove the 96030 Screws (2) and the 31636 Cover Plate.
4. Use a Phillips
®
screwdriver to remove the 31678 Screw and the 31646 Belt Guard.
5. Use a small thin flat blade screwdriver to remove the 31661 Snap Ring.
6. Remove the 31645Timing Belt. Important:Carefully check the condition of the timing belt, the timing belt pinion and the timing belt gear. Also, check
the condition of the related drive mechanism. Service as required.
7. Use a 5mm hex key to remove the 01790Screws (5), the 01791 Washers (5), the 31637 Motor Cover and the 31638 Motor Gasket.
8. Carefully push/pull the motor assembly out of the 31650Housing.
9. Fasten a 4
5
/8" bearing separator around the back portion of the 54976 Cylinder, (area closest to the 54977 Rear Bearing Plate).
10. Position the motor along with the attached bearing separator in the 96323Arbor Press (#2) so that the 31634 Timing Belt Pinion is pointing down. Note: Additional blocking may be required between the separator and the table of the arbor press to allow clearance for disassembling the motor.
11. Use a short flat end press tool to push the 31631 Rotor out of the 02651 Bearing.
12. Remove the 54972 Vanes (5), the 02651 Bearing, and the 07158 Spacer.
13. Hold the rotor in a vise equipped with aluminum or bronze jaws so that the timing belt pinion is pointing up.
14. Use a non-marring strap wrench to remove the timing belt pinion by turning it clockwise. (Left Hand Thread) Remove the 31644Washer.
15. Use an adjustable open-end wrench to remove the 31633Rotor Nut by turning it clockwise. (Left Hand Thread)
16. Remove the 31632 Front Bearing Plate, the 02552 Bearing, the 01277 Shims, and the 52467 Spacer.
Motor Disassembly Complete.
Important: Clean and inspect motor parts for wear or defect before assembling.
Motor Assembly:
1. Hold the rotor in a vise equipped with aluminum or bronze jaws so that the threaded spindle is pointing up.
2. Install the 52467 Spacer onto the rotor.
3. Install the 31632 Front Bearing Plate and the 02552 Bearing onto the rotor.
4. Install the 31633 Rotor Nut hand tight by turning it counterclockwise. (Left Hand Thread)
5. Check the fit between the front of the rotor and the face of the bearing plate. The clearance should be .001"- .0015" (0.3mm – 0.4mm). Note: A.001" (0.3mm) feeler gauge can be used to check the clearance. If the fit is too loose, remove the rotor nut and select a .001" (0.3mm) thick
shim from the 01277 Shim Pack. Place the .001" (0.3mm) shim in between the 02552 Bearing and the inside of the 31633 Front Bearing Plate. Install these components onto the rotor and make the rotor nut hand tight to hold them in place. Check the clearance. Repeat this process as necessary until the correct clearance is established.
6. With correct clearance established, use a 22mm crowfoot/torque wrench and tighten the 31633Rotor Nut. (Torque to 17N·m/150 in. lbs.)
7. Position the rotor in the vise equipped with aluminum of bronze jaws so that the threaded spindle is pointing up. Install the 31644Washer and the 31634 Timing Belt Pinion. (Left Hand Thread) Tighten with a non-marring strap wrench. (Torque to 17N·m/150 in. lbs.)
8. Apply the 95842 Dynabrade Air Lube (10W/NR of equivalent) to the vanes. Install vanes with the curved side toward the center of the rotor.
9. Install the 54976 Cylinder so that the line-up pin fits into the hole in the front bearing plate.
10. Install the 54977 Rear Bearing Plate and the 02651 Bearing. Note: Use the 96239 Bearing Press Tool so that the raised center portion is positioned
against the inner race of the 02651 Bearing. Use the 96232 Arbor Press (#2) to carefully press the bearing down until it touches against the bearing seat on the inside of the rear bearing plate. This should create a snug fit between the bearing plates and the cylinder. Note:A “snug fit” allows the cylinder to be shifted from side to side with slight finger pressure while still trapping the cylinder so that it is not loose or sloppy between the bearing plates.
11. Apply a small amount of petroleum grease to the exposed shield of the 02552 Bearing and then install the 52467 Spacer over the timing belt pinion and washer. Position the spacer so that it is centered on the 02552 Bearing and the grease sticks it to the bearing.
12. Carefully install the motor into the 31650 Housing using the line-up pin as a guide for positioning the motor correctly in the housing.
13. Install the 31638 Gasket, and the 31637 Motor Cover with the 01790 Screws (5), and the 01791 Washers (5). Use a 5mm hex key to fasten these
components. (Torque to 9N·m/80 in. lbs.)
14. Add several drops of the 95842Dynabrade Air Lube (10W/NR or equivalent) through the air inlet fitting, connect the machine to the air supply hose, and turn on the air supply to test run the air motor.
15. Shut the air supply and disconnect the machine from the air supply hose.
16. If the air motor functions properly, install the 31645 Timing Belt and the 31661 Snap Ring. Carefully rotate the timing belt and gear mechanism by hand
to check for smooth operation and proper belt tracking. Important: If the air motor does not function properly, disassemble and make the necessary adjustments. If the timing belt and the related drive mechanism does not function properly, disassemble and make the necessary adjustments.
17. Use a Phillips
®
screwdriver to install the 31678 Screw and the 31646 Belt Guard.
18. Use a 2.5mm hex key to install the 96030 Screws (2) and the 31636 Cover Plate.
19. Install the abrasive belt and apply the belt tension.
20. Add several drops of the 95842Dynabrade Air Lube (10W/NR or equivalent) through the air inlet fitting, connect the machine to the air supply hose,
and turn on the air supply.
21. With the machine off the work surface, carefully run and track the abrasive belt.
Motor Assembly Complete. Sander Assembly Complete.Please allow 30 minutes for adhesives to cure before operating tool. Important: Motor should now be tested for proper operation at 90 PSIG. If motor does not operate properly or operates at a higher RPM than marked on the
tool, the tool should be serviced to correct the cause before use. Before operating, place 2-3 drops of Dynabrade Air Lube (P/ N 95842) directly into air inlet with throttle lever depressed. Operate tool for 30 seconds to determine if tool is operating properly and to allow lubricating oils to properly permeate motor.
Loctite
®
is a registered trademark of Loctite Corp.
Page 6
This service chart is published as a guide to expectant life of component parts. The replacement levels are based on average tool usage over one year. Dynabrade Inc. considers one year usage to be 1,000 hours or 50% of a man year.
Preventative Maintenance Schedule
For 3" x 24" Belt Sanders
Index Part Description Number High Wear Medium Wear Low Wear Non-Wear
# Number Required 100% 70% 30% 10%
1 96030 Screw 7 L 2 31636 Cover Plate 1 X 3 01790 Screw 17 L 4 01791 Lock Washer 17 L 5 31637 Motor Cover 1 X 6 31638 Gasket 1 T 7 31635 1.3Hp Motor Assembly 1 See Note 8 07158 Spacer 1 T
9 97140 Screw 1 X 10 31639 Idler Wheel Assembly 1 X 11 95446 Washer 3 X 12 31640 Drive Wheel 1 X 13 31641 Snap Ring 1 X 14 02695 Bearing 3 X 15 07136 Grip 1 X 16 01089 Safety Lever 1 X 17 51937 Inlet Bushing 1 X 18 07142 Bushing 1 T 19 01017 Pin 1 T 20 31651 Handle 1 X 21 95928 Fitting 4 X 22 07168 Valve Stem Assembly 1 T 23 31642 Spring 1 T 24 07147 Plug 1 X 25 07146 Packing 1 T 26 31677 Tubing 1 X 27 95523 O-Ring 3 T 28 56076 Plug 2 X 29 31643 Knob 1 X 30 97109 Screw 1 X 31 31671 Mounting Plate 1 X 32 31672 Valve Assembly 1 X 33 31673 Check Valve 1 X 34 95073 Right Angle Fitting 1 X 35 31650 Housing 1 X 36 02614 Bearing 1 X 37 95555 Bearing 1 X 38 31655 Wheel Drive Shaft 1 X 39 31654 Key 1 X 40 31657 Gear 1 X 41 95159 Snap Ring 1 X 42 01775 Pin 1 X 43 31649 Central Vac Adapter 1 X 44 31658 Gasket 1 X 45 31645 Timing Belt 1 X 46 31646 Belt Guard 1 X 47 31678 Screw 1 X 48 31682 Felt Muffler 2 T 49 31681 Muffler Cap 1 X 50 31683 Muffler Flange 1 X 51 31647 Platen 1 See Note 2 52 31648 Platen Cover Plate 1 X 53 31659 Shaft 1 X 54 31653 Key 1 X 55 31656 Pinion 1 X 56 30356 Bearing 1 X 57 31664 Cover Plate 1 X 58 31660 Gear 1 X 59 31661 Snap Ring 1 T 60 01041 Grease Fitting 1 T 61 31675 Snap Ring 1 X 62 31666 Front Wheel Hub 1 X 63 31667 Spacer 1 X 64 31669 Shaft 1 X 65 97049 Bolt 1 X 66 95316 Pin 1 X
98223 – Motor Tune-Up Kit
LEGEND
T Included in Tune-Up Kit. X Type of wear, no other
comments apply.
L Easily lost. Care during
assembly/disassembly.
D Easily damaged during
assembly/disassembly.
R Replace each time tool is
disassembled.
Note: Please refer to page 4 and 5 of tool manual for specific part number. Note 2: Platens are a consumable item. Platens are application sensitive, their expectant life will vary.
(continued on next page)
Page 7
DYNABRADE
®
DYNABRADE, INC., 8989 Sheridan Drive Clarence, NY 14031-1490 Phone: (716) 631-0100 Fax: 716-631-2073 International Fax: 716-631-2524 DYNABRADE EUROPE S.àr.l., Zone Artisanale L-5485 Wormeldange—Haut, Luxembourg Telephone: 352 76 84 94 1 Fax: 352 76 84 95 1
©DYNABRADE, INC., 2005 PRINTED IN USA
Visit Our Web Site: www.dynabrade.com Email: Customer.Service@Dynabrade.com
Reference Contact Information
1. American National Safety Institute – ANSI 3. European Committee for Standardization
25 West 43
rd
Street Rue de Stassart 36 Forth Floor B - 1050 Brussels, Belgium New York, NY 10036 Tel: 1 (212) 642-4900 Fax: 1 (212) 398-0023
2. Government Printing Office – GPO
Superintendent of Documents Attn. New Orders P.O. Box 371954 Pittsburgh, PA15250-7954 Tel: 1 (202) 512-1803
98223 Motor Tune-Up Kit
Includes assorted parts to help maintain and repair motor.
Dynabrade Air Lube
Formulated for pneumatic equipment.
Absorbs up to 10% of its weight in water.
Prevents rust and formation of sludge.
Keeps pneumatic tools operating longer
with greater power and less down time.
95842: 1pt. (473 ml) 95843: 1gal. (3.8 L)
Optional Accessories
95542 Grease 10 oz.
Multi-purpose grease for all types of
bearings, cams, gears.
High film strength; excellent resistance to
water, steam, etc.
Workable range 0˚ F to 300˚ F.
95541 Push-type Grease Gun
One-hand operation.
Index Part Description Number High Wear Medium Wear Low Wear Non-Wear
# Number Required 100% 70% 30% 10%
67 31668 Tension Arm 1 X 68 11040 Spring 1 X 69 31670 Tracking Bar 1 X 70 31674 Screw 1 X 71 95218 Tracking Knob 1 X 72 31662 Guide Shaft 1 X 73 97805 Air Cylinder 1 X 74 01020 O-Ring 1 X 75 31665 Guide Block 1 X 76 31663 Bearing 2 X 77 95311 Screw 4 X 78 31676 Tubing 1 X 79 95572 Bearing 2 X 80 95531 Label 1 X 81 95442 Screw 2 X 82 31684 Spacer 1 X 83 95146 Washer 1 L 84 31634 Timing Belt Pinion 1 X 85 31644 Washer 1 X 86 31633 Rotor Nut 1 X 87 02552 Bearing 1 T 88 01277 Shim Pack (3/pkg.) 1 T 89 31632 Front Bearing Plate 1 X 90 52467 Spacer 1 X 91 31631 Rotor 1 X 92 54972 Vane (5/pkg.) 1 T 93 54976 Cylinder (Incld. 51046) 1 X 94 54977 Rear Bearing Plate 1 X 95 02651 Bearing 1 T
Preventative Maintenance Schedule (Continued)
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