Dynabrade 52410 15000 RPM User Manual

Air Motor and Machine Parts
Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air tools (ANSI B186.1) and any other applicable safety codes and regulations. Please refer to Dynabrade’s Warning/Safety Operating Instructions for more complete safety information.
See reverse side for Accessories and Important Operating, Maintenance and Safety Instructions.
Models:
52410 – 15,000 RPM 52411 – 18,000 RPM 52412 – 20,000 RPM
Effective January, 2005
Supersedes PD02•40
.7Hp/7˚/Heavy Duty/Gearless
3" Disc Sander
1 50187 3" Dynapad 2 Exhaust Cover
01734 15,000 RPM 01738 18,000 RPM 01748 20,000 RPM
3 01744 Silencer 4 01708 Rotor Nut 5 01007 Bearing 6 01121 Shim (3/pkg.) 7 01008 Plate 8 50767 Guide Pin (2)
9 01010 Spacer 10 01028 Cylinder 11 55025 Rotor 12 01185 Blade (4/pkg.) 13 01743 Bearing Plate 14 02649 Bearing 15 53163 Handle Assembly 16 01739 Motor Assembly 17 01437 Plug 18 01548 Gasket 19 01461 Lock Nut 20 01558 Collar 21 Housing
01895 Model - 52410 01896 Model - 52411 01897 Model - 52412
22 95558 Retaining Ring 23 01448 Throttle lever
01462 Safety Lock Lever 24 12132 Pin 25 01449 Valve Stem 26 95730 O-Ring 27 01024 O-Ring 28 01469 Speed Regulator Assy. 29 01464
Seal
30 01472 Tip Valve 31 01468 Spring 32 01494 Inlet Bushing
Index Key
No. Part Description
1 2 3 4 5 6 7 8
15
16
10 11 8 139 14
18
20
22
23
24
25
26
27
28
29 30 31
17
Adhesive: A8= Loctite #567
Torque: N•m x 8.85 = In. - lbs.
Oil: O
1
= Air Lube
O
A
T
KEY
17 N•m
T
45 N•m
T
34 N•m
T
23 N•m
T
O
1
A
8
A
8
O
1
A
8
19
21
32
Right Hand
Threads
Left Hand
Threads
12
2
Full One Year Warranty
Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety prac­tices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as bearings, sanding pads, rotor blades, etc., are not covered under this warranty.
Important Operating, Maintenance and Safety Instructions
Carefully read all instructions before operating or servicing any Dynabrade
®
Abrasive Power Tool.
Warning: Hand, wrist and arm injury may result from repetitive work motion and overexposure to vibration.
Operating Instructions:
Warning: Eye, face, sound, respiratory and body protection must be worn while operating power tools. Failure to do so may result in serious injury or death.
Follow safety procedures posted in workplace.
1. With power source disconnected from tool, securely fasten abrasive/ accessory on tool.
2. Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid
damaging valve body housing.
3. Connect power source to tool. Be careful not to depress throttle lever in the process.
4. Check tool speed with tachometer. If tool is operating at a higher speed than the RPM marked on the tool or operating improperly, the tool should be
serviced to correct the cause before use.
5. Air tools are not intended for use in explosive atmospheres and are not insulated for contact with electrical power sources. Sanding/Grinding certain
materials can create explosive dust. It is the employers responsibility to notify the user of acceptable dust levels. Sanding/Grinding can cause sparks which can cause fires or explosions. It is the users responsibility to make sure the work area is free of flammable materials.
Maintenance Instructions:
1. Check tool speed regularly with a tachometer. If tool is operating at a higher speed than the RPM marked on the tool, the tool should be serviced to
correct the cause before use.
2. Some silencers on air tools may clog with use. Clean and replace as required.
3. All Dynabrade Rotary Vane air motors should be lubricated. Dynabrade recommends one drop of air lube per minute for each 20 SCFM (example: if
the tool specifications state 40 SCFM, set drip rate of your filter-lubricator at 2 drops per minute). Dynabrade Air Lube (P/N 95842: 1 pt. 473 ml.) is recommended.
4. An Air Line-Filter-Regulator-Lubricator must be used with this air tool to maintain all warranties. Dynabrade recommends the following: 11405 Air Line
Filter-Regulator-Lubricator – Provides accurate air pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components. Operates 40 SCFM @ 100 PSIG has 3/8" NPT female ports.
5. Use only genuine Dynabrade replacement parts. To reorder replacement parts, specify the Model #, Serial #, and RPM of your machine.
6. A Motor Tune-Up Kit (P/N 96044) is available which includes assorted parts to help maintain motor in peek operating condition.
7. Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters,
keytones, chlorinated hydrocarbons or nitro carbons.
8. DO NOT clean or maintain air tools with chemicals that have a low flash point (example: WD-40
®
).
Important: User of tool is responsible for following accepted safety codes such as those published by the American National
Standards Institute (ANSI).
Operate machine for one minute before application to workpiece to determine if machine is working properly and safely before work begins.
Always disconnect power supply before changing abrasive/accessory or making machine adjustments.
Inspect abrasives/accessories for damage or defects prior to installation on tools.
Please refer to Dynabrade’s Warning/Safety Operating Instructions Tag (Reorder No. 95903) for more complete safety information.
Warning: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
Notice
All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.
Safety Instructions:
Products offered by Dynabrade should not be converted or otherwise altered from original design without expressed written consent from Dynabrade, Inc.
Model Motor Motor Sound Maximum Air Flow Air Pressure Spindle Weight Length Height
Number HP (W) RPM Level CFM/SCFM (LPM) PSIG (Bars) Thread Pound (kg) Inch (mm) Inch (mm)
52410 .7 (522) 15,000 96 dB(A) 4/32 (906) 90 (6.2) 3/8"-24 male 2 (.9) 6 (152) 5-1/2 (140)
52411 .7 (522) 18,000 95 dB(A) 5/35 (991) 90 (6.2) 3/8"-24 male 2 (.9) 6 (152) 5-1/2 (140)
52412 .7 (522) 20,000 93 dB(A) 5/36 (1,019) 90 (6.2) 3/8"-24 male 2 (.9) 6 (152) 5-1/2 (140)
Additional Specifications: Air Inlet Thread 1/4" NPT • Hose I.D. Size 3/8" or 10mm
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