Dynabrade 51830, 51831, 51832, 51833, 51834 User Manual

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Always operate, inspect and maintain this tool in accordance with the Safety Code for portable air tools (ANSI B186.1) and any other applicable safety codes and regulations. Please refer to Dynabrade
s
Warning/Safety Operating Instructions for more complete safety information.
Air Motor and Machine Parts
Parts Page Reorder No. PD00•22
Effective February, 2000
.4 Hp/Right-Angle/Front Exhaust
1 50119 3" Disc Pad - 3/8" -24 2 50112 3" Disc Pad - 1/4" -20 3 02029 1/4" -20 Spindle
02028 3/8" -24 Spindle 4 02035 Lock Nut 5 01486 Silencer 6 54520 Bearing 7 97116 Shim 8 97117 Shim 9 97118 Shim
10 02623 Gear - 12,000 RPM
02597 Gear - 15,000 RPM
02599 Gear - 20,000 RPM
Bottom Wick
11 02042 Wick - 12,000 RPM
02044 Wick - 15 & 20,000 RPM
Top Wick
12 02043 Wick - 12,000 RPM
02045 Wick - 15 & 20,000 RPM
13 02052 Housing – Includes: 13A 01041 Gear Oil Fitting 13B 02041 Gear Oil Plate 13C02033 Needle Bearing 14 02624 Pinion - 12,000 RPM
02598 Pinion - 15,000 RPM
02600 Pinion - 20,000 RPM
15 01728 Felt Silencer 16 01461 Lock Nut 17 02697 Bearing 18 54553 Shim 19 54554 Shim 20 54551 Shim 21 01478 Bearing Plate 22 50767 PIn (2) 23 01479 Spacer 24 02037 Rotor 25 01480 Blade (4/pkg.) 26 01476 Cylinder 27 02676 Bearing Plate 28 02696 Bearing 29 02679 Shield 30 01547 Collar 31 53908 Housing - 51830
53909 Housing - 51831
53910 Housing - 51832
53911 Housing - 51833
53912 Housing - 51834
53913 Housing - 51835
32 12132 Pin 33 01449 Valve Stem 34 01448 Throttle Lever 35 01464 Seal 36 01472 Tip Valve 37 01468 Spring 38 95558 Retaining Ring 39 95730 O-Ring 40 01469 Speed Regulator Assy. 41 01024 O-Ring 42 96065 O-Ring 43 53190 Block Plate 44 01494 Inlet Bushing
Models:
51830 – 12,000 RPM, 1/4"-20 Spindle Thread 51831 – 15,000 RPM, 1/4"-20 Spindle Thread 51832 – 20,000 RPM, 1/4"-20 Spindle Thread 51833 – 12,000 RPM, 3/8"-24 Spindle Thread 51834 – 15,000 RPM, 3/8"-24 Spindle Thread 51835 – 20,000 RPM, 3/8"-24 Spindle Thread
A
8
3
5
7
9
4
6
8
11
10
12
14
16
17
15
18 19
22
20
21
23
24
26
25
22
27
28
29
30
31
32
34
33
35
37
3638
40
39
41
O
1
A
4
W
1
W
1
13
13C
13B
13A
17 N•m
T
34 N•m
T
42
O
1
A
8
43
44
23 N•m
T
23 N•m
T
Loctite: A4= Loctite #680
A8= Loctite #567
Torque: N•m x 8.85 = In. - lbs.
Oil: O
1
= Air Lube
W
Wicking: W
1
= Gear Oil
O
A
T
KEY
2
1
Index Key
No. Part # Description
For Serial No. 0B1000 and Higher
Right Hand Threads
Left Hand Threads
A
8
A
8
!
WARNING
2
One Y ear Warranty
Following the reasonable assumption that any inherent defect which might prevail in a product will become apparent to the user within one year from the date of purchase, all equipment of our manufacture is warranted against defects in workmanship and materials under normal use and service. We shall repair or replace at our factory, any equipment or part thereof which shall, within one year after delivery to the original purchaser, indicate upon our examination to have been defective. Our obligation is contingent upon proper use of Dynabrade tools in accordance with factory recommendations, instructions and safety practices. It shall not apply to equipment which has been subject to misuse, negligence, accident or tampering in any way so as to affect its normal performance. Normally wearable parts such as bearings, contact wheels, rotor blades, etc., are not covered under this warranty.
Important Operating, Maintenance and Safety Instructions
Carefully read all instructions before operating or servicing any Dynabrade®Abrasive Power Tool.
Warning: Hand, wrist and arm injury may result from repetitive work motion and overexposure to vibration. Important: All Dynabrade Rotary Vane air tools must be used with a Filter-Regulator-Lubricator to maintain all warranties.
Operating Instructions:
Warning: Eye, face, respiratory, sound, and body protection must be worn while operating power tools. Failure to do so may result in serious injury or death.
Follow safety procedures posted in workplace.
1. With power source disconnected from tool, securely fasten abrasive/accessory on tool.
2. Install air fitting into inlet bushing of tool. Important: Secure inlet bushing of tool with a wrench before attempting to install the air fitting to avoid
damaging valve body housing.
3. Connect power source to tool. Be careful not to depress throttle lever in the process.
4. Check tool speed with tachometer. If tool is operating at a higher speed than the RPM marked on the tool or operating improperly, the tool should be
serviced to correct the cause before use.
Maintenance Instructions:
1. Check tool speed regularly with a tachometer. If tool is operating at a higher speed than the RPM marked on the tool, the tool should be serviced to correct the cause before use.
2. Some silencers on air tools may clog with use. Clean and replace as required.
3. All Dynabrade Rotary Vane air motors should be lubricated. Dynabrade recommends one drop of air lube per minute for each 10 SCFM (example: if the
tool specifications state 40 SCFM, set the drip rate of your filter-lubricator at 4 drops per minute). Dynabrade Air Lube (P/N 95842: 1pt. 473ml.) is recommended.
4. An Air Line Filter-Regulator-Lubricator must be used with this air tool to maintain all warranties. Dynabrade recommends the following: 11405 Air Line Filter-Regulator-Lubricator — Provides accurate air pressure regulation, two-stage filtration of water contaminants and micro-mist lubrication of pneumatic components. Operates up to 40 SCFM @ 100 PSIG has 3/8" NPT female ports.
5. Lubricate wick system through angle gear head gear oil fitting with 2-3 drops every 8 hours of use for maximum gear life. Important: Use recommended angle gear oil only for wick system. Do not contaminate wick with any other oil or grease product (Order 95848 Gear Oil and 95541 Gun).
6. Use only genuine Dynabrade replacement parts. To reorder replacement parts, specify the Model #, Serial # and RPM of your machine.
7. AMotor Tune-Up Kit (P/N 96179)is available which includes assorted parts to help maintain motor in peek operating condition. Please refer to
Dynabrade’s Preventative Maintenance Schedule for a guide to expectant life of component parts.
8. Mineral spirits are recommended when cleaning the tool and parts. Do not clean tool or parts with any solvents or oils containing acids, esters, keytones, chlorinated hydrocarbons or nitro carbons.
Important: User of tool is responsible for following accepted safety codes such as those published by the American National Standards Institute (ANSI).
Operate machine for one minute before application to workpiece to determine if machine is working properly and safely before work begins.
Always disconnect power supply before changing abrasive/accessory or making machine adjustments.
Inspect abrasives/accessories for damage or defects prior to installation on tools.
Please refer to Dynabrade’s Warning/Safety Operating Instructions Tag (Reorder No. 95903) for more complete safety information.
Warning: Hand, wrist and arm injury may result from repetitive work, motion and overexposure to vibration.
Notice
All Dynabrade motors use the highest quality parts and metals available and are machined to exacting tolerances. The failure of quality pneumatic motors can most often be traced to an unclean air supply or the lack of lubrication. Air pressure easily forces dirt or water contained in the air supply into motor bearings causing early failure. It often scores the cylinder walls and the rotor blades resulting in limited efficiency and power. Our warranty obligation is contingent upon proper use of our tools and cannot apply to equipment which has been subjected to misuse such as unclean air, wet air or a lack of lubrication during the use of this tool.
Safety Instructions:
Products offered by Dynabrade should not be converted or otherwise altered from original design without expressed written consent from Dynabrade, Inc.
Model Motor Motor Sound Spindle Air Pressure Air Flow Rate Weight Length Height
Number HP (W) RPM Level Thread PSIG (Bars) CFM/SCFM (LPM) Pound (kg) Inch (mm) Inch (mm)
51830/51833 .4 (298) 12,000 85 dB(A) 1/4"-20 or 3/8"-24 male 90 (6.2) 3/21 (595) 1.1 (.5) 6-1/2 (165) 3-1/4 (83) 51831/51834 .4 (298) 15,000 84 dB(A) 1/4"-20 or 3/8"-24 male 90 (6.2) 3/21 (595) 1.1 (.5) 6-1/2 (165) 3-1/4 (83) 51832/51835 .4 (298) 20,000 89 dB(A) 1/4"-20 or 3/8"-24 male 90 (6.2) 3/21 (595) 1.1 (.5) 6-1/2 (165) 3-1/4 (83)
Additional Specifications: Air Inlet Thread 1/4" NPT • Hose I.D. Size 1/4" (8 mm)
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