DYCON CLEANTEC D8 Star Ride on Max Operator's Manual

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D8 Star Ride on Max

Operator manual

Dycon Cleantec Co.,Ltd

www.dycon.com.cn

Please read this operator manual carefully before use

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contents

1.0 summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 3

2.0summary of security matters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

3.0technical parameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

4.0machine loading and unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

5.0disassembly of machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

6.0instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

6-1view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .5

6-2view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . .6

6-3view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 6

6-4view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . 6

6-5view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .7

6-6view . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .7

6-7 brush installation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

6-8suction installation diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6-9accumulator link diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

7.0 maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . .8

8.0common faults and processing methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

D8 explosion drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

D8 explosion drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

D8explosion drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

D8 explosion drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

D8 explosion drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

D8 explosion drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

explosion drawing list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Warranty card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

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summary

●

Before starting any work,be sure to be familiar with all the design,control methods and

●

first use of the machine, the operator should be placed in the open area to understand its

●

Before starting any operation,check the machine and its parts in general and in state of

●

If the machine doesn’t work properly,you cant use.

●

The operator must be applied to the appropriate application areas when they operate the

●

Operation attention to the obstacles in the workplace.such as stairs,shelves and pay

●

Using a suitable cleaning agent.washing machine cleaning agent is used only in accordance

attention

Please read this manual carefully before operating D7

：

floor scrubber.

introduction

D8 is a compact mini automatic ride on floor scrubber, suitable for using in medium environment, for cleaning stains on various hard floor, it can remove the stains and not absorbed by the floor cleaning solution recovery, it is a simple and high-efficient cleaning tool.

usage

Widely used in a large area of the airport, commercial complex, sports stadiums, municipal, inter-city train, factory production workshop, purifying workshop, food processing, electrical and top five-star hotel of semi open square, underground parking, building channel site, regular circulation of the rapid mechanical floor cleaning, cleaning operations more efficient.

The device is not suitable for use in the rain or placed under the gun. It is strictly prohibited to use the equipment in the flammable and explosive environment to collect dangerous dust or flammable liquid. In addition, the equipment is not suitable for the use of transport. Summary of security matters

attention: operator must read this manual carefully

functions of this machine.

various function

operation.

machine.

attention to the people around,especially in children.

with the use of detergent manufactures,the use of cleaning agent according to the

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appropriate does and limit requirements.

● Only by those who have received appropriate training using appropriate tools for

●

The cleaning or maintenance of the washing machine to turn off power or remove the

●

To prohibit the use of high-pressure water or steam cleaning equipment for the washing

●

The prohibition of electrical components of water.

item

parameter

voltage rating

DC24V

Working width

660mm

Suction width

980mm

efficiency

3800 /h

brush

325mm×2

Brush speed

180rpm

Brush motor

380W

×2

Brush pressure

30kg

Suction motor

500W

Vacuum degree

160mbar

Working motor

500W

speed

0-6km/h

maximum gradability

10degrees（without water

）

maintenance and repair of the washing machine.

battery.

machine.

Note: the use of this cleaning machine to clean up flammable liquids, solvents, fuel,

active metal water vapor or flammable dust.

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turning radius

900mm

Solution tank

90L

Recovery tank

100L

Noise level

68dB

Battery

Standard 2×DC12V/100Ah/3H

max 2×DC12V/150Ah/3H

Weight

170kg

Package

Special packing fit for forklift loading and unloading. Can not stack. The net weight is260kg(without packing)

dimension

：

length：1400mm width：750mm Height:1390mm(standard pallet

）

1340mm（lower pallet

）

machine disassembly

 Take the bag-packed machine in a wide

area to remove the outer packing.

 remove the wedge of the fixed wheel.

 Check if the brush base and squeegee

mounting brackets are raised.

 release the motor brake handle after

lifting.

 release the motor brake handle after

lifting.

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direction for use

①power indicate light ②power key switch

③quantity of electricity：three lights

are all on when full power, if only left light flashed, please immediately turn off the machine and charge the battery

④ the front and rear walking converter

⑤Emergency stop switch

⑥loudspeaker button

⑦ squeegee lifting handle （ (when the power

lock open, put down this handle, the suction motor will work automatically, at this moment the machine can not backward, the handle must be raised it.

⑧brush lifting handle⑨accelerator pedal,brush

will work)

⑨ accelerator pedal(from shallow to deep, the machine will from slow to fast)

⑩charging socket

⑪Water valve switch adjustment button: twist

loose up to open Big, down by the small - off

⑫water gauge

⑬

water tank handle：holding and pull it out to

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open the recovery tank.

○

14 recovery tank

○

15 solution tank

○

16 squeegee

○

17 drain out pipe

○

18 filling pipe end

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○

drive axle electronic brake conversion

handle. :Dial up to stop the use of electronic brake machine can not use the electric power to walk, you can use human resources. Dial down to enable electronic brake, foot

pedal can walk, release the pedal will automatically stop the brake, using human power to push.

○

water filter （back）：There is a filter in

front and behind （ the back one can be removed.

○

Vacuum suction filter net

○

Floating plate

○

Sewage suction port

○

brush pedestal

Brush installation diagram

：

1.put ⑧ handle up

○

brush pedestal will rise automatically

3.the brush on the ground, from the side to push

it into the brush under the lid, Visual Basic is the

brush cover round center.

4.put ⑧ handle down, the brush cover

down automatically on the brush plate

5.stepping on ⑨ the pedal to intermittent

light two or three, the brush will be automatically installed.

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1.daily maintenance：

（1）Washing brush with water, suction and residual detergent, and drying.

Squeegee installation diagram

：

1.put squeegee in the correct location of tank back, then pull out the suction pipe joint out of the cylinder into the middle of the water column （A）

2.put the bottom of stud insert (B)

3.The plum nut (C) according to the direction indicated by appropriate tightening will be installed by hand.

（2）drain out the water both in solution tank and recovery tank, and clean by clean water.Check if there are debris left, if yes, please remove immediately

（3)do not put water in the tank for a long time(especially containing detergent) to keep tank water tank without water after work.

（4）raise the squeegee assembly off the floor and wipe the rubber with a wet towel （5) （6）charge the battery.（ensure that the battery has a complete charging time after using

intermittent charging can not replace the complete charging ）

2.weekly maintenance

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（1） check inlet filter and Inlet filter for dirt，wash and dry the sponge and put it back.

（2）

Check if the water absorbent strip and the ground contact is uniform, if not, please

adjustment

（3） Check if all wheels of machine twine with hair,if so，remove it immediately.

（4） If the use of fire hydrant water ，check filter net once a week，remove object

（1） If the use of city water，check filter net once a month.

（2） Check if the rubber blade is wear or scratched，if need,change another side

（3）

Check if the charger is normal.remove stains on charger. if the electric cable and

（4）

Put machine in a dry place.if not,machine life will be reduced.

（

1)stored in the room, stored in a dry place.

（

2)upright storage.

（

3)Dry machine surface and open recovery tank.

fault

reason

solution

Machine not

working

Not open power switch

Open power switch Emergency stop switch not reset

Reset emergency stop switch

Walking motor in the state of

Reset push control rod of

immediately. Cleaning should pay attention to the motor inlet is absolutely not water, in order to prevent misuse, it is recommended to cover the motor in the air inlet

3.monthly maintenance

Make a deep cleaning of rotary wheels every month,clean hair in it，properly refueling.

charger become flexible and the charger is tympanites

motor maintenance

（1）please contact floor scrubber manufacturer directly. （2）every 250 hours of use, should check the motor brushes. If the wear is serious, please

contact the manufacturer to replace.

battery maintenance

（1）Intermittent charging can not replace the full charge . （2）Full charge refers to uninterrupted charging time is greater than 8 hours. （3）charging when battery low power.Prohibited to continue using after a period of time. （4）keep battery surface clean. （5）regularly check whether the battery cable wear and contact loose, if necessary, please

replace..

machine storage

（4）drain solution and recovery tank. （5）if the storage place is extremely cold, need to keep the machine completely dry before the

storage machine, in order to avoid low temperature damage.

8.0 common faults and solutions

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push

walking motor

Battery low power

charging

Battery damage

Replace battery

Battery connection line loosen

tighten connection line

Fuse damage

Replace fuse

Power key switch damage

Contact supplier

Brush motor

not working

Brush not contact with floor

Put down brush

Low battery

Charging

Brush lifting protection switch damaged

Contact supplier

Brush motor damaged or its line damaged

Contact supplier Brush motor carbon brush wear

Contact supplier

Electromagnetic switch damage

Contact supplier

Machine not

running

Controller overload protection start

Turn off the power switch and wait for 2 minutes

Walking motor in the state of push

Reset push control rod of walking motor

Controller damaged

Contact supplier

Drive motor or its line damaged

Contact supplier

Brush motor carbon brush wear

Contact supplier

Suction

pump can

not run

Suction pump overload fuse burn off

Replace fuse Water pump or line damage

Contact supplier

The suction pump wear serious

Contact supplier

Poor water

absorption

performance

The ball valve is too small or closed.

Adjust flow switch

Flow switch is too small or closed

Adjust flow switch

Solution hose or filter blockage

Rinse pipe or filter strainer with clean water

Drain solenoid valve blocking

Open water solenoid valve cleaning

Poor water

absorption

performance

recovery tank full

Drain recovery tank

The pipe plug is loose.

Tighten the pipe plug.

Floating ball filter blocking

Rinse floating ball filter

Squeegee assembly blocking

Rinse squeegee assembly

Rubber abrasion

Change the other side of replace

Rubber position is not correct

Adjust the rubber

The suction pipe is not connected reliably with the squeegee assembly

Reliable connection suction pipe

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Suction pipe blockage

Clear blockage

Water absorption pipe damage

Replace

recovery tank cover sealing strip

Cover up

recovery tank cover sealing strip

Replace sealing

Suction pump damage

Contact supplier

Short

running

time

Battery low

charging

Battery damaged

Replace battery

Battery need maintenance

Check battery maintenance

Charger damaged

Repair or replace charger

attention:extra tip

When a higher step or obstacle is encountered on the ground to block，the machine may not pass，even treat accelerator continuously,Probably not.In order to protect the motor from being burnt，the controller initiates overload protection，temporarily disable the accelerator pedal。Eliminate overload protection：Turn off the power switch and wait for 2 minutes。If you must pass through the machine can not go through obstacles，lease lift the handle indicated in

Figure

of the instruction manual。Think of a way to use human resources.

○

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