Dyaco XE330D-TE006, XE330D Service Manual

XE330D-TE006

Elliptical

Service Manual

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-----------------------------------------Table of Content-----------------------------------------------

1. XE330D Elliptical Outlines

2. Electronic Parts

2.1 Upper Controllers

2.2 Lower Controller and Driver

3. Electrical Configurations

4. Elliptical Operation

5. Elliptical Unit Block Diagrams

6. Elliptical Basic Connections and Wiring

6.1 Display Board Wire Connections

6.2 Display Board PCB Component Locations

6.3 The Console Interface Board Wire Connections

6.4 Amplifier Board Wire Connections

6.5 Tension Motor Connector Definition Function

7. Product Safety Instructions

7.1 Important Safety Instructions

7.2 Important Electrical Instructions

7.3 Important Grounding Instructions

8. Elliptical Error Messages and Troubleshooting for electronic Issues

8.1 Error Message: E2

8.2 Error Message: E1

8.3 Circuit Diagram

8.4 Troubleshooting Procedure Matrix for Electronic Issues

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9. Troubleshooting

9.1 Console Problem

9.2 Side Case & Round Disk Problem

9.3 Flywheel Problem

9.4 Poly-V Belt Problem

9.5 Swing Arm Problem

9.6 Connecting Arm Problem

9.7 Controller & Incline Motor Problem

9.8 Gear Motor Problem

10. Q & A

10.1 Noise

10.2 Slip Problem

10.3 Resistance & Incline Problem

10.4 Smooth Problem

11. Disassembling and Assembling of Parts

11.1 Console Replacement

11.2 Connecting Arm Replacement

11.3 Connecting Arm Replacement

11.4 Slide Wheel Replacement

11.4 Pedal Arm Replacement

11.5 Side Case Replacement

11.6 Cross Bar Replacement

11.7 Idler Wheel Replacement

11.8 Flywheel & Poly-V Belt Replacement

11.9 Drive Pulley replacement

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1. XE330D Elliptical Outlines

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(1)Plastic parts

Left Side Case Console Mast Cover

Pedal(R)

Right Side Case

Drink Bottle Holder

Rear Stabilizer Cover (L)

Rear Stabilizer Cover (R)

Slide Wheel Cover

Round Disk Transportation Wheel

Round Disk Cover

Bushing Cover

Pedal(L) Console Cover Swing Arm Axle

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(2)Steel parts

Connecting Arm (L)

Lower Handle Bar (L) Cross Bar

Console Mast

Lower Handle Bar (R)

Bushing Housing, Pedal Arm

Rail Assembly

Pedal Arm(L)

Pedal Arm(R)

Rail Tube

Pedal Arm(R)

Connecting Arm (R)

Idler Wheel Assembly

Drive Pulley

Flywheel

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2. Electronic Parts

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2.1 Upper Controllers

DISPLAY

Speaker

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2.2. Lower Controller and Driver

SPEED SENSOR

TENSION MOTOR

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3. Electrical Configurations

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C

ONSOLE:

Interface that controls all functions of the Elliptical.

M

AIN CONTROLLER

:

The circuit board consist of the DC power supply for console、tension motor driver, link the console to output appropriate voltages for tension
motor that control the elliptical functions.

T

ENSION MOTOR

:

It can change to increase or decrease resistance level of brake.

G

ENERAL INFORMATION

C

ONSOLE

Contains Key controls and LCD Display.

T

ENSION MOTOR

Work voltage: DC 4.5~7.5V

Control resistance increases and decreases.

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4. Elliptical Operation

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Display Windows

5.5” LCD Display

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LCD Layout

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Operation

Window Display Mode

IDLE MODE

1.1 The DM displays “WELCOME” repeatedly and the MW displays “PRESS PROGRAM BUTTON AFTER EXERCISING” word series.

SLEEP MODE

2.1 SLEEP ON（ENABLE）is pre-set. When there is no input within 4 minutes, the unit enters SLEEP mode.

PAUSE MODE

3.1 Pressing STOP key during workout, the unit enters PAUSE mode and the exercising parameters are saved.

3.2 Under PAUSE mode, the WM keeps displaying “PRESS START BUTTON AFTER EXERCISING”.

3.3 PAUSE mode keeps for 4 minutes, if there is no input in 4 minutes, the unit enters SLEEP mode.

3.4 The resistance level returns to level 1. Pressing START key again, the gear motor returns the level before pause mode

RESET MODE

4.1 While under idle mode, pressing stop key for 3 seconds, the unit resets and restarts.

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Function

SPEED

Display the current speed in Kilometer mile per hour.
DISPLAY range is 0.0 to 99.9
WORK range is 0.0~99.9

LEVEL

Display the level position from 1 to 20
DISPLAY range is 0 to 9999.
WORK range is 1 to 20.
LEVEL preset value is 1 to 20.
Press “UP” or ”DOWN” to adjust level, each increment and decrement is 1.

TIME

TIME is either COUNT UP or COUNT DOWN. System preset is COUNT UP; if user sets the time then timer is COUNT DOWN.
DISPLAY range is 0:00 to 99:99.
WORK range is 0:00 to 99:59.
COUNT DOWN setup range is 10:00 to 99:00.
When TIME is set, the count will go to zero.
In RUN Mode, press “STOP” button to save value of time and enter “RUN Mode” again that value will continue count up time.

DISTANCE

Display the current distance in kilometer or Mile.
DISPLAY range is 00.0 to 99.9.
WORK range is 00.0 to 99.9.

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CALORIES

Displays the cumulative calories burned at any given time during your workout.
DISPLAY range is 0 to 9999.
WORK range is 0 to 9999.

PULSE

Displays the heart rate beat by using hand pulse or receiver. When use receiver, a chest belt must be worn.
DISPLAY range is 0 to 9999.
WORK range is 40 to 220 BPM.
In RUN Mode, if the Elliptical doesn’t have a signal for 8 seconds then display value will become “P ”.

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Function Button Locations

PROGRAM BUTTONS
(Quick_Start,Manual,CLIMBING,
Interval,TEST,WATT_CONTROL
,HRC,User,RECOVERY,BODY
FAT)

CONTROL KEYS

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Function Button In Main Mode

READY MODE

START/STOP button: This button is non-functional.
UP button: If user doesn’t enter a setting then this button is non-functional.
DOWN button: If user doesn’t enter a setting then this button is non- functional.

MODE button: While in program setting, pressing this button goes to next setting parameter.

RUN MODE

START/STOP button: press “START/STOP” button to stop Elliptical.
MODE button: non-functional.
UP button: Press the button to increase your level and each increase is 1.
DOWN button: Press the button to decrease your level and each decrease is 1.

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5. Elliptical Unit Block Diagrams