DX Engineering DXE-UCGC-Z Instructions manual

Universal Copper Grounding Clamp
DXE-UCGC-Z
The DXE-UCGC-Z Universal Copper Grounding Clamp is custom designed to provide a mounting platform for various types of lightning protectors commonly used for Amateur Radio. The “Z” design makes it easy to install and remove coaxial cable connectors. Ideal for both permanent installations and for temporary installations such as Field Day.
The DXE-UCGC-Z Features:
Made from 1/16” thick Copper Alloy 110 for maximum
conductivity with a “Z” bend for easier installation and removal of coax connectors
Easy to assemble two-piece construction. Each plate is approximately 3-1/4” wide x 4-3/16” tall. Fits common standard 5/8” through 3/4” diameter ground rods. Using this copper clamp is faster and easier than building up the joint for an exothermic weld. 1/4” Stainless Steel hardware is included: Eight 1/4” Flat Washers, four 1/4”-20 Nyloc Hex Nuts and
four 1/4”-20 x 3/4” long Hex Head Bolts.
The DXE-UCGC-Z can easily mount up to six lightning protectors. The photo shows two DX Engineering and two PolyPhaser lightning protectors installed on a DXE- UCGC-Z mounted to a 5/8” diameter ground rod. Other lightning protection products can also be mounted, such as the DXE-IS-RCT Control Line Protector and Alpha Delta Lightning Protectors.
An anti-seize compound such as JTL-12555 Jet Lube SS-30 Pure Copper Anti-Seize must be used on the threads to prevent galling or seizing of stainless steel hardware. All connections must be generously coated
with a conductive joint compound to prevent moisture penetration and enhance conductivity such as JTL-12555 Jet Lube SS-30 Pure Copper Anti-Seize. DX Engineering’s DXE-CCK Copper Cleaning Kit contains the proper joint cleaning
compound, brush and cleaning pad to properly prepare the copper surfaces.
Choose your mounting scheme and position
the lightning protectors (in this example 2 DX
Engineering and 2 PolyPhaser lightning protectors) where you want them.
Depending on the types and positions, the four hex head 1/4”-20 bolts, eight flat washers and four Nyloc nuts used to hold the two copper plates together may be loosely installed. In this
example 3 of the hex bolts go in one
direction while the fourth one is reversed to allow clearance for one of the PL-259 connectors. Use the mounting hardware that comes with the
2
individual lightning protectors to attach them. The lightning protectors and copper clamp plates must be thoroughly cleaned to remove any oxidation where surfaces mate to each other.
Once the position of the protectors is established and the four hex head bolts, eight flat washers and four Nyloc nuts are installed, you can mount the DXE-UCGC-Z on your existing ground rod. Tighten the four bolts evenly until the plates are flush to each other. Note: Some distortion of the copper plates may occur while tightening.
Prior to attaching the lightning protectors, you may want to install the proper coaxial cable lines to the protectors and weather seal the PL-259 connectors using 3M Temflex Rubber Tape with an overwrap of 3M 33+ Vinyl Tape or 3M Super 88 Vinyl Tape. Also, the lightning protector bodies are not weatherproof and it is suggested to use the DX engineering WK-1 Weatherproofing kit, or completely tape the body of the protectors using the same weatherproofing tapes as you used on the connectors. Some users have also suggested covering the entire assembly with a plastic food container or plastic trash bin.
As with all electronic equipment, take proper safety considerations. For example: Do not install if there is a storm anywhere in your area. Do not adjust or touch the grounding system equipment when there is a storm anywhere in your area. Make sure all power is removed before making any adjustments or working on any ground system or grounding components.
Technical Support If you have questions about this product, or if you experience difficulties during the installation, contact
DX Engineering at (330) 572-3200. You can also e-mail us at:
DXEngineering@DXEngineering.com
For best service, please take a few minutes to review this instruction sheet before you call.
Warranty
All products manufactured by DX Engineering are warranted to be free from defects in material and workmanship for a period of one (1) year from date of shipment. DX Engineering’s sole obligation under these warranties shall be to issue credit, repair or replace any item or part thereof which is proved to be other than as warranted; no allowance shall be made for any labor charges of Buyer for replacement of parts, adjustment or repairs, or any other work, unless such charges are authorized in advance by DX Engineering. If DX Engineering’s products are claimed to be defective in material or workmanship, DX Engineering shall, upon prompt notice thereof, issue shipping instructions for return to DX Engineering (transportation-charges prepaid by Buyer). Every such claim for breach of these warranties shall be deemed to be waived by Buyer unless made in writing. The above warranties shall not extend to any products or parts thereof which have been subjected to any misuse or neglect, damaged by accident, rendered defective by reason of improper installation, damaged from severe weather including floods, or abnormal environmental conditions such as prolonged exposure to corrosives or power surges, or by the performance of repairs or alterations outside of our plant, and shall not apply to any goods or parts thereof furnished by Buyer or acquired from others at Buyer’s specifications. In addition, DX Engineering’s warranties do not extend to other equipment and parts manufactured by others except to the extent of the original manufacturer’s warranty to DX Engineering. The obligations under the foregoing warranties are limited to the precise terms thereof. These warranties provide exclusive remedies, expressly in lieu of all other remedies including claims for special or consequential damages. SELLER NEITHER MAKES NOR ASSUMES ANY OTHER WARRANTY WHATSOEVER, WHETHER EXPRESS, STATUTORY, OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS, AND NO PERSON IS AUTHORIZED TO ASSUME FOR DX ENGINEERING ANY OBLIGATION OR LIABILITY NOT STRICTLY IN ACCORDANCE WITH THE FOREGOING. ©DX Engineering 2021 DX Engineering®, DXE®, DX Engineering, Inc.®, Hot Rodz®, Maxi-Core®, DX Engineering THUNDERBOLT®, DX Engineering Yagi Mechanical®, EZ-BUILD®, TELREX®, Gorilla Grip® Stainless Steel Boom Clamps, Butternut®, SkyHawk™, SkyLark™, SecureMount™, OMNI-TILT™, RF-PRO-1B®, AFHD-4® are trademarks of PDS Electronics, Inc. No license to use or reproduce any of these trademarks or other trademarks is given or implied. All other brands and product names are the trademarks of their respective owners. Specifications subject to change without notice.
1200 Southeast Ave. - Tallmadge, OH 44278
Phone: (800) 777-0703 ∙ Tech Support and International: (330) 572-3200
Fax: (330) 572-3279 ∙ E-mail: DXEngineering@DXEngineering.com
DXE-UCGC-Z-INS Revision 0a
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