DX Engineering DXE-TCFP-33 Instructions manual

Telescoping Carbon Fiber
Tubing with Cam Lock Clamps
DXE-TCFP-24, DXE-TCFP-33, DXE-TCFP-33HD, DXE-TCFP-49
Model DXE-TCFP-24 shown
DX Engineering 2022
1200 Southeast Ave. - Tallmadge, OH 44278 USA
Phone: (800) 777-0703 Technical Support and International: (330) 572-3200
Fax: (330) 572-3279 E-mail: DXEngineering@DXEngineering.com
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Introduction
Part Number
Description
Sections
Clamps
Overlap
Length
Bottom
Dia
Top
Dia
Extended
length
Closed
Length*
Weight
DXE-TCFP-24
Custom 24 foot carbon fiber mast with clamps and end caps
5 sections
4 clamps
7”
1.4”
0.89”
24 Ft
5.8 Ft
3.75 Lbs
DXE-TCFP-33
Custom 33 foot carbon fiber mast with clamps and end caps
7 sections
6 clamps
7”
1.67
0.89”
33 Ft
5.8 Ft
5.4 Lbs
DXE-TCFP-33HD
Custom 33 foot heavy duty carbon fiber mast with clamps and end caps
7 sections
6 clamps
7”
2.06
1.27
33 Ft
5.8 Ft
7.8 Lbs
DXE-TCFP-49
Custom 49 foot carbon fiber mast with clamps and end caps
10 sections
9 clamps
7.9”
2.06
0.89”
49 Ft
6.8 Ft
8.9 Lbs
DX Engineering Premier Telescoping Carbon Fiber Masts are the superior choice for portable antenna supports. Custom made for DX Engineering with short sections that allow easy transport and shipping, these very high­strength carbon fiber masts are available in four extended length versions; 24 feet, 33 feet, Heavy-Duty 33 feet and 49 feet. The longest 49 foot model has a closed length of 81 inches; the other three models slide down to 69 inches. Surpassing the competition and standard fiberglass, these ultra-portable lightweight telescopic carbon fiber tubing masts feature lever-action clamps that provide excellent grip of the tubing’s black UV resistant surfaces. Clamps are removable for placement of optional guy rings, and the lever grip is adjustable, both with the included 3mm Allen wrench. Each different size clamp mounts securely on the lower tube and allows fast and easy telescopic mast raising and lowering with its integral locking lever that secures the next smaller tube in place. These clamps are the type that are mounted on the lower tube and allow fast telescopic mast raising and lowering with the integral locking lever that secures the smaller tube in place. These are the ultimate quality carbon fiber masts for portable and temporary antenna supports. Wherever you go and however you get there, DX Engineering Premier Telescoping Carbon Fiber Masts are the best choice for your next portable antenna adventure.
Kits Available
There are four Carbon Fiber Tubing Kits available:
Mast Material – Carbon Fiber, Black. Color is Red in the Overlap area
*Closed Length – With clamps installed in place
Includes 3mm Hex Allen Wrench for clamp installation and adjustment
Bottom Vinyl cap with hole included
Top Vinyl Cap included: 0.875” on the 24, 22, 33 Foot models and 1.25” on the 33HD model
Bottom View (end caps installed) Top View (Clamps removed)
3 mm Allen wrench
Top Cap
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Adjusting the cam lock clamps is accomplished using the appropriate size carbon fiber tube and the included 3 mm Allen wrench. Once adjusted, they should work as expected and not need adjusting every time they are used.
Use the included 3 mm Allen wrench to tighten the lower tube socket head cap screws so the clamp is tight to the bottom tube. Open the cam lock lever and adjust the upper socket head cap screw until the clamp is snug to the tube, then loosen the upper socket head cap screw (on the cam lock clamp lever) one turn. Close the cam lock clamp lever. The cam lock clamp should be set, if not, re­adjust as needed. Once this is set, you should not have to re-adjust for future use.
Repeat the procedure above for the other tubes and cam lock clamps as needed.
The minimum overlap is set by the tube kit. Each nested tube has a red area and will not allow further telescoping outward. You can overlap more if needed or if you want to reduce the height of the tube kit you are working with. When the clamps are installed and adjusted properly, the mast will stop when the red portion is reached.
Guying of vertical tubing is strongly recommended for stability. A multi-level, four point guying scheme provides the best mechanical advantage to prevent wind stress, regardless of direction.
As an example, the suggested guying scheme for a 24 foot assembly is shown. Your guying may use less than three levels. Four points are still suggested
Guy rings may also be used.
Your results and requirements may vary since it depends on the length (height) of your particular installation. Guying of vertical tubing is strongly recommended for stability.
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WARNING!
INSTALLATION OF ANY MAST NEAR POWER LINES IS DANGEROUS
Warning: Do not locate the mast near overhead power lines or other electric light or power circuits, or where it can
come into contact with such circuits. When installing the mast, take extreme care not to come into contact with such circuits because they may cause serious injury or death. Don't assume that wires are telephone or TV cable lines: check with your electric utility for advice. Although overhead power lines may appear to be insulated, often these coverings are intended only to protect metal wires from weather conditions and may not protect you from electric shock. Keep your distance! Remember the 10-foot rule: When carrying and using ladders and other long tools, keep them at least 10 feet away from all overhead lines - including any lines from the power pole.
Manual Updates
Every effort is made to supply the latest manual revision with each product. Occasionally a manual will be updated between the time your DX Engineering product is shipped and when you receive it. Please check the DX Engineering web site (www.dxengineering.com) for the latest revision manual.
Technical Support
If you have questions about this product, or if you experience difficulties during the installation, contact DX Engineering at (330) 572-3200. You can also e-mail us at: DXEngineering@DXEngineering.com For best service, please take a few minutes to review this manual before you call.
Warranty
All products manufactured by DX Engineering are warranted to be free from defects in material and workmanship for a period of one (1) year from date of shipment. DX Engineering’s sole obligation under these warranties shall be to issue credit, repair or replace any item or part thereof which is proved to be other than as warranted; no allowance shall be made for any labor charges of Buyer for replacement of parts, adjustment or repairs, or any other work, unless such charges are authorized in advance by DX Engineering. If DX Engineering’s products are claimed to be defective in material or workmanship, DX Engineering shall, upon prompt notice thereof, issue shipping instructions for return to DX Engineering (transportation-charges prepaid by Buyer). Every such claim for breach of these warranties shall be deemed to be waived by Buyer unless made in writing. The above warranties shall not extend to any products or parts thereof which have been subjected to any misuse or neglect, damaged by accident, rendered defective by reason of improper installation, damaged from severe weather including floods, or abnormal environmental conditions such as prolonged exposure to corrosives or power surges, or by the performance of repairs or alterations outside of our plant, and shall not apply to any goods or parts thereof furnished by Buyer or acquired from others at
Buyer’s specifications. In addition, DX Engineering’s warranties do not extend to other equipment and pa rts manufactured by others except to the extent of the original manufacturer’s warranty to DX Engineering. The obligations under the foregoing
warranties are limited to the precise terms thereof. These warranties provide exclusive remedies, expressly in lieu of all other remedies including claims for special or consequential damages. SELLER NEITHER MAKES NOR ASSUMES ANY OTHER WARRANTY WHATSOEVER, WHETHER EXPRESS, STATUTORY, OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS, AND NO PERSON IS AUTHORIZED TO ASSUME FOR DX ENGINEERING ANY OBLIGATION OR LIABILITY NOT STRICTLY IN ACCORDANCE WITH THE FOREGOING.
©DX Engineering 2022
DX Engineering®, DXE®, DX Engineering, Inc.®, Hot Rodz®, Maxi-Core®, DX Engineering THUNDERBOLT®, DX Engineering Yagi Mechanical®, EZ-BUILD®, TELREX®, Gorilla Grip® Stainless Steel Boom Clamps, Butternut SkyLark™, SecureMount™, OMNI-TILT™, RF-PRO-1B®, AFHD-4® are trademarks of PDS Electronics, Inc. No license to use or reproduce any of these trademarks or other trademarks is given or implied. All other brands and product names are the trademarks of their respective owners.
Specifications subject to change without notice.
®
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