DX Engineering DXE-RGP-SC Hands On Radio #

Technical
AC Line
Circuit 2 ground
Power
1 Hz
1 GHz
QS1502-HoR01
Hands-On Radio
by Mark Spencer, WA8SME
H. Ward Silver, NØAX, n0ax@arrl.org
Grounding and Bonding Systems
Along with effective receiving and transmit­ting, a station’s design must address three important electrical requirements: ac power safety, lightning protection, and equipment­to-equipment bonding. Figure 1 shows that the frequency ranges involved are quite dif­ferent, requiring different solutions.
As you learned in the previous “Hands-On Radio” column, however, few parts of an amateur station exist in isolation, particu­larly as frequency goes up. Thus, the mea­sures taken to satisfy these requirements can affect and even compromise each other if performed improperly. Standard methods of protection from shock hazards and lightning can be found in the National Electrical Code (NEC).
Low-Frequency AC Safety
Reducing the detailed language of the NEC to simple terms, you must connect all ex­posed metal from ac-powered equipment to a central, common ground. All equipment electrically connected to an ac-powered de­vice should have a permanent safety con­nection even if the equipment is unpowered, like an antenna tuner or audio switch. (Don’t depend on removable cables for safety connections.)
This connection is usually referred to as the ac safety ground, and the connection is made through the “third wire” of your ac power wiring; the bare or “green” wire. Figure 2 shows how power and enclosure grounds are connected through the ac ground wire to the breaker panel’s ground bus.
If a short circuit develops between the ac wiring and the enclosure of a piece of equipment, the resulting fault current in the ac safety ground trips a circuit breaker in the hot conductor. Leakage current is mostly due to filter capacitance and parasitic ca­pacitance between the phase (hot) ac con-
1
Experiment #145
RF Signal Energy
Peak Energy
100 kHz to 10 MHz
Lightning
Peak concern
50-60 Hz
AC Power
1 kHz 1 MHz
Figure 1 — The frequency ranges of concern to amateurs for ac power, lightning, and RF signal energy.
ductor and the equipment chassis or enclosure.
Ground Fault Circuit Interrupter (GFCI) breakers go one step further and monitor the balance of current on the hot and neutral lines of an ac circuit. If an imbalance is de­tected, it is assumed that the missing current is flowing on the equipment chassis or en­closure, where it can present a shock haz­ard, and the GFCI trips to remove power.
Since the ac safety ground is concerned
Neutral
AC
Panel
Gnd Bus
Power Supply
Circuit 1 ground
with currents at the power line frequency and its first few harmonics, the length of the connection doesn’t matter much. At 60 Hz, a 50-foot conductor is only 3 millionths of a wavelength long. Similarly, resistance in the ac safety ground path or an imbalance of a few ohms between circuits doesn’t matter much from the perspective of safety. (Imbalances might be significant for signal­level connections.) The important thing is that hazardous current takes a path that doesn’t include you!
Lightning Protection
Another area of concern also addressed by the NEC is that of lightning protection. The goal of lightning protection wiring is two-fold. First, a low-impedance path to the Earth and between earth connections is pro­vided for the high currents involved, often thousands of amps. Second, bonding keeps all equipment and circuits at close to the same voltage so that voltage differences and current flowing between them are mini­mized.
Lightning energy is distributed mostly be­tween 100 kHz and 10 MHz — far higher in frequency than ac power — so that wir­ing inductance dominates the performance of the protection system. Voltage across a
QS1502-HoR02
RF bonding bus
12V Radio
Computer
Amplifier
2
1
Notes appear on page 69.
68 February 2015 ARRL, the national association for Amateur Radio
Figure 2 — AC safety grounding routes fault and leakage currents that present shock hazards away from a human operator. Most safety grounding is done through a home’s ac wiring.
®
www.arrl.org
Reprinted with permission; copyright ARRL.
Heavy Bonding
Ground Rod
Conductor
Antenna Cables
Antenna Cables
Phone Service
Cable TV
Service
AC Power
Service
Tower Grounding
System
Figure 3 — A lightning protection system attempts to dissipate charge into the Earth outside the home or station. All earth connections are bonded together to provide a low-impedance path for lightning, and to minimize voltage differences and current flow between equipment and circuits.
Bond if Near the Service Entrance
conductor is equal to its inductance multi­plied by the rate-of-rise of the lightning’s current pulse in amps/second. For example, a straight wire 1 meter long has an induc­tance of about 1 μH. If the lightning’s cur­rent rises 20 kA in 2 μs, the voltage between the ends of the wire is 1 μH × 20 kA / 2 μs = 10,000 V! Voltage transients large enough to do significant damage can also be in- duced on your wiring by the magnetic field of nearby strikes as well as being conducted to your wiring by ac power, phone, or cable TV systems.
Figure 3 shows the basic approach for light­ning protection. AC safety ground wiring is included, as shown in Figure 2. The addi­tional service entrance ground connection from the ac power distribution panel to a ground rod establishes a local earth connec­tion for lightning protection of ac-powered equipment and appliances. In the shack, ham equipment-to-equipment bonding is also shown with its required connection to the ac safety ground.
Any earth connections at the ac power panel, other service entries, or an earth con­nection to the shack RF bonding bus must be bonded together by heavy copper wire or wide copper strap to provide a mechani­cally secure, low impedance connection. Using #6 AWG or heavier wire is recom-
Entry Panel
AC Power Panel
Service Entrance Ground
Conductor Extends to All
Earth Connections
mended and a minimum size may be speci­fied by your local building codes.
All antenna cables (including feed lines and rotator control cables) should be routed through an entry panel where they can be protected by lightning arrestors to route high-voltage, high-current surges to an earth connection. This minimizes the volt­age between cables and the resulting cur­rent that would flow through the equipment connections as a result. Other services may have their own entry panels and earth con­nections.
Each separate earth connection for safety, or to manage RF energy, creates a path through the house for lightning and can re­sult in significant voltages from lightning surges or ac power faults. To minimize these voltages, bond all external earth con­nections together. The ground rods and bonding conductor provide a low imped­ance path bypassing the house for light­ning’s charge and keep equipment close to the same voltage at low frequencies. The goal is to dissipate as much lightning energy as possible outside while minimizing large voltage differences and current surges that damage equipment inside.
The extra ground system shown next to the tower helps dissipate charge, too. This is
Ham Radio
Equipment
Phone
Cable
AC Safety Ground
House Exterior
RF
Bonding
Bus
QS1502-HoR03
Know the Difference
What we often refer to as “ground­ing” is really three different functions: ac power safety, lightning protection, and managing RF energy. Knowing the difference will help you build and maintain a safe and effective station.
particularly important if your tower is not located close to the house and its bonded earth connections. If the tower is used as a vertical antenna, a radial ground screen can help spread out charge from lightning along with its RF function. What a great reason to create another antenna!
Tying It All Together
Let’s review. All of your exposed connec­tions to equipment powered from the ac line, or connected to such equipment, need to be connected to the ac safety ground. All external earth connections must be bonded together outside your home with heavy wire. If possible, use a single, grounded entry panel for all signal connections enter­ing your house. If multiple entry points are used for different services, connect those panels or lightning arrestors to the outside bonding conductor. Finally, inside your shack, bond the equipment together with short, heavy connections to a common bus.
The Safety chapter in The ARRL Handbook and the ARRL’s Technical Information Service web page on safety (www.arrl.org/
) both contain lists of useful refer-
safety
ences, guidelines, and tutorials. website (www.w8ji.com/station_ground. htm) discusses station grounding and shows examples of an entry system and wiring practices. K9YC has published a slide-show tutorial on grounding (www.audiosystems group.com/GroundingAndAudio.pdf) covering a variety of concerns.
Notes
1
The NEC is a good set of reference standards
but your local city or county building depart­ment may have additional requirements based on the specific circumstances in your area. The authority having jurisdiction (AHJ), such as a city or county building department, determines what is required at your location.
2
NEC Article 810, “Radio and Television
Equipment,” Section III covers “Amateur and Citizen Band Transmitting and Receiving Stations — Antenna Systems.” Bonding requirements are discussed in 810.58, and towers are discussed in 810.15.
3
The ARRL Handbook, 92nd edition, ARRL,
Chapter 28.
3
W8JI’s
Reprinted with permission; copyright ARRL.
QST® – Devoted entirely to Amateur Radio www.arrl.org February 2015 69
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