Dwyer Instruments WE02-CHD00, WE02-DHD00, WE02-EHD00, WE02-FHD00, WE02-GHD00 User manual

...
Series WE02 3-Piece Stainless Steel Ball Valve
TM
Specifications - Installation and Operating Instructions
Bulletin V-WE02
WE02-DH00
WE02-DDA01-0000
WE02-DDA01-AA01
The Series WE02 incorporates a full
port 3-piece SS ball valve for great flow rates with minimal pressure drop. The valve features a blowout proof stem for added safety, reinforced PTFE seats and seals for longer life, and a 316 SS (ASTM CF8M) ball for better performance. Actuators are direct mounted creating a compact assembly for tight spaces. Limit switches are able to be mounted directly to the valves allowing for remote position indication.
The Series WE02 can be configured with either an electric or pneumatic actuator. Electric actuators are available in weatherproof or explosion-proof, a variety of supply voltages and two­position or modulating control. Two­position actuators use the supply voltage to drive the valve open or close, while the modulating actuator accepts a
SPECIFICATIONS VALVE Service: Compatible liquids and gases. Body: 3-piece. Line Sizes: 1/2 to 3˝ . End Connections: Female NPT. Pressure Limits: 28˝ Hg to 1000 psi
(-0.7 to 69 bar).
Wetted Materials:
Body and ball: 316 SS (CF8M); Stem: 316 SS; Seat: RTFE/PTFE; Seal, Washer, and Packing: PTFE.
Temperature Limits: -20 to 392°F (-29 to 200°C).
Other Materials:
O-ring: Fluoroelastomer; Handle: 304 SS; Washer: 301 SS; Stem Nut, Locking Device, Gland Ring: 304 SS; Handle Sleeve: PVC.
4 to 20 mA input for valve positioning. Actuators feature thermal overload protection and permanently lubricated gear train.
The pneumatic double acting actuator uses an air supply to drive the valve open and closed. The actuator has two supply ports, with one driving the valve open and the other driving the valve closed. Spring return pneumatic actuators use the air supply to open the valve, and internally loaded springs return the valve to the closed position. Also available is the SN solenoid valve to electrically switch the air supply pressure between the air supply ports for opening and closing the valve. Actuators are constructed of anodized and epoxy coated aluminum for years of corrosion-free service.
Electric “TD” and “MD” Series Power Requirements: 110 VAC,
220 VAC, 24 VAC or 24 VDC (MD models not available in 24 VDC).
Power Consumption: See page 8. Cycle Time (per 90°):
TD01: 4 s; MD01: 10 s; TD02 and MD02: 20 s; TD03 and MD03: 30 s.
Duty Rating: 85%. Enclosure Rating: NEMA 4X (IP67). Housing Material: Powder coated
aluminum. Temperature Limits: -22 to 140°F (-30 to 60°C). Electrical Connection: 1/2˝ female NPT.
Modulating Input: 4 to 20 mA. Standard Features: Manual override,
position indicator, and TD models come with two limit switches.
WE02-DTD01-A
WE02-CTI01-A
ACTUATORS Pneumatic “DA” and “SR” Series Type: DA series is double acting and
SR series is spring return (rack and pinion).
Normal Supply Pressure:
DA: 40 to 115 psi (2.7 to 7.9 bar); SR: 80 psi (5.5 bar).
Maximum Supply Pressure: 120 psi (8.6 bar).
Air Connections:
DA01: 1/8˝ female NPT; DA02 to DA05: 1/4˝ female NPT; SR02 to SR07: 1/4˝ female NPT.
Housing Material: Anodized aluminum body and epoxy coated aluminum end caps. Temperature Limits: -40 to 176°F (-40 to 80°C). Accessory Mounting: NAMUR standard.
Electric “TI” and “MI” Series Power Requirements: 110 VAC,
220 VAC, 24 VAC or 24 VDC.
Power Consumption: See page 9. Cycle Time (per 90°): See page 9. Duty Rating: See page 9. Enclosure Rating: NEMA 7. Housing Material: Powder coated
aluminum. Temperature Limits: -40 to 140°F (-40 to 60°C). Electrical Connection: 1/2˝ female NPT.
Modulating Input: 4 to 20 mA. Standard Features: Position indicator
and two limit switches.
W.E. ANDERSON,
A DIV. OF DWYER INSTRUMENTS, INC.
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www.GlobalTestSupply.com
V
ENTED BALL
1
2
3
4
5
6
7
8
9
1
0
11
1
2
13
14
15
17
1
8
19
PO
L
H1
Ød
H2
W
H
ØA
ØRa
M1
S
ØD2
ØD1
ØRa
ØRb
M1
S
V
AL
PULAR
Si
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e
1
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2
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3/
4
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1
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4
1
-
1
/
2
2
˝
2
-
1/
2
3
˝
VE
BI
M
O
DELS
EMA 4X
EMA 4X Two
Cv
gal/min)
(
6.64
3
7.69
6
10.27
1
˝
184.73
˝
266.62
485.3
˝
LL
91.57
7
151.95
1
O
F
M
A
TER
I
A
LS
Hand Operated
odel
M
E02-CHD00
W
E02-DHD00
W
E02-EHD00
W WE02-FHD00 WE02-GHD00 WE02-HHD00
E02-IHD00
W
E02-JHD00
W
ouble Acting
D
neumatic Model
P
WE02-CDA01 WE02-DDA01 WE02-EDA02
E02-FDA02
W
E02-GDA03
W
E02-HDA03
W
E02-IDA04
W WE02-JDA05
pring Return
S
neumatic Model
P
WE02-CSR02 WE02-DSR02 WE02-ESR03
E02-FSR03
W
E02-GSR04
W
E02-HSR05
W
E02-ISR07
W WE02-JSR07
I
t
em
escription
D
1
Body
2
Cap
3
Ball
4
Ball Seat
5
oint Gasket
J
6
tem
S
7
hrust Washer
T
8
Stem Packing
9
High Washer
1
0
Belleville Washer
1
1
Stem Nut
1
2
-Ring
O
1
3
olt
B
1
4
pring Washer
S
1
5
Hex Nut
1
6
Stopper
1
7
Handle
1
8
Handle Cover
1
9
Lock Washer
N
osition Electric
P
110 VAC) Model
(
WE02-CTD01-A WE02-DTD01-A WE02-ETD01-A
E02-FTD01-A
W
E02-GTD02-A
W
E02-HTD02-A
W
E02-ITD03-A
W WE02-JTD03-A
aterial
M
ASTM A351-CF8M
PTFE
ISI 316
A
TFE
P
AISI 304
luoroelastomer
F
ISI 304
A
AISI 304 PVC AISI 304
N
odulating Electric
M
110 VAC) Model
(
WE02-CMD01-A WE02-DMD01-A WE02-EMD01-A
E02-FMD01-A
W
E02-GMD01-A
W
E02-HMD02-A
W
E02-IMD03-A
W WE02-JMD03-A
V
ALVE D
IMEN
SIO
NA
L
DRAWIN
Model Number WE02-CHD00
WE02-DHD00
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WE02-EHD00
WE02-FHD00
WE02-GHD00
WE02-HHD00
WE02-IHD00
WE02-JHD00
Size
1/2˝
3/4˝
1-1/4˝
1-1/2˝
2-1/2˝
G
Ød in(mm)
19/32˝ (15) 51/64˝ (20) 63/64˝ (25) 1-17/64˝ (32) 1-1/2˝ (38) 2˝ (50) 2-1/2 (63) 3˝ (76)
ØD2 in(mm)
1-21/32 (42) 1-21/32 (42) 1-31/32˝ (50) 1-31/32˝ (50) 2-49/64˝ (70) 2-49/64˝ (70) 4-1/64˝ (102) 4-1/64˝ (102)
L in(mm)
2-9/16˝ (65) 2-61/64˝ (75) 3-11/32˝ (85) 3-63/64˝ (101) 4-13/32˝ (112) 5-1/8˝ (130) 3-3/8˝ (162) 7-13/32˝ (188)
H in(mm)
2-3/8˝ (60) 2-17/32˝ (64) 2-59/64˝ (74) 3-1/8˝ (79) 3-3/4˝ (95) 4-1/16˝ (103) 4-27/32˝ (123) 5-3/16˝ (131.5)
W in(mm)
4-3/4˝ (120) 4-3/4˝ (120) 5-53/64˝ (148) 5-53/64˝ (148) 7˝ (178) 7˝ (178) 7˝ (178) 7˝ (178)
S in(mm)
23/64˝ (9) 23/64˝ (9) 7/16˝ (11) 7/16˝ (11) 9/16˝ (14) 9/16˝ (14) 3/4˝ (19) 3/4˝ (19)
Page 2
ØD1 in(mm)
1-27/64˝ (36) 1-27/64˝ (36) 1-21/32˝ (42) 1-21/32˝ (42) 1-31/32˝ (50) 1-31/32˝ (50) 2-49/64˝ (70) 2-49/64˝ (70)
www.GlobalTestSupply.com
ISO
F03/F04
F03/F04
F04/F05
F04/F05
F05/F07
F05/F07
F07/F10
F07/F10
ØRa in(mm)
7/64˝ (2.75) 7/64˝ (2.75) 9/64˝ (3.5) 9/64˝ (3.5) 3/16˝ (4.5) 3/16˝ (4.5) Ø29/64˝ (Ø11) Ø29/64˝ (Ø11)
ØRb in(mm)
7/64˝ (2.75) 7/64˝ (2.75) 7/64˝ (2.75) 7/64˝ (2.75) 9/64˝ (3.5) 9/64˝ (3.5) Ø23/64˝ (Ø9) Ø23/64˝ (Ø9)
M1
M12x1.25
M12x1.25
M14x1.5
M14x1.5
M18x1.5
M18x1.5
M22x1.5
M22x1.5
Cv (gal/min)
36.64
67.69
110.27
184.73
266.62
485.3
791.57
1151.95
AU
W/ ELECTRIC ACTUATOR
C
B
NPT
D
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F
6
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W/ PNEUMATIC ACTUATOR
E
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W/ EXPLOSION-PROOF ELECTRIC ACTUATOR
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1
Page 3
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NEUMATIC ACTUATOR
P
ote: For optimal operation, pneumatic actuators should be run with a supply of
N
lean, lubricated air.
c
Spring Return Actuator Operation
Air to PORT 2 (the left hand port) causes the actuator to turn counter clockwise (CCW). Loss of air to PORT 2 causes air to exhaust and the actuator turns
ockwise (CW). This is the FAIL CLOSE operation.
c
ouble Acting Actuators Operation
D
ir to PORT 2 (the left hand port) causes the actuator to turn counter clockwise
A (CCW). Air to PORT 1 (the right hand port) causes the actuator to turn clockwise (CW).
neumatic Actuator Maintenance
P
outine maintenance of pneumatic actuator:
R
Keep the air supply dry and clean
• Keep the actuator surface clean and free from dust
• Periodic checks should be done to make sure all fittings are tight
• Pneumatic actuators are supplied with lubrication to last the entire life span of the actuator under normal operating conditions.
he outer surface of the pneumatic actuator should be clean to avoid friction or
T
orrosion. All fittings and connections should be tight to prevent leaks during
c operation. Check the bolts mounting the valve to the actuator to make sure they have not come loose during shipping or installation. Make sure the valve and actuator are not rubbing or jamming against other components during operation. The actuator should be inspected annually to make sure all fittings and bolts are
ight and nothing has come loose during operation.
t
isassembling Pneumatic Actuators
D
ARNING
W
emoved, and that the actuator has been disassembled from the valve.
r
1. Loosen the end cap fasteners (22) with a wrench (size varies depending on actuator model). On the spring return actuator, alternate 3 to 5 turns on each fastener until the springs are completely decompressed. Use caution when removing the cap since the springs are under load until the fasteners are fully extended.
2. Remove the pinion snap ring (10) with a lock ring tool. The indicator (7) may now be removed.
3. Turn the pinion shaft (2) counter clockwise until the pistons are at the full end of travel. Disengage the pistons (11) from the pinion. (NOTE: Low pressure air--3 to 5 psi MAXIMUM--might be required to force the pistons completely from the body.) Note the position of the pistons before removing them from the actuator body.
4. Remove the pinion through the bottom of the actuator. The actuator is now completely disassembled.
Pneumatic Actuators Bill of Materials
Before beginning disassembly, ensure that the air supply to the
ctuator has been disconnected, all accessories have been
a
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eassembling Pneumatic Actuators
R
WARNING
1. Apply a light film of grease to all O-rings and the pinion before replacing. . Put the pinion (2) back through the actuator with the flats of the pinion shaft
2
unning parallel with the body.
r
. When reassembling the actuator, make sure that the piston racks are square to
3 the actuator body and returned to their original orientation. (NOTE: The normal operation of all spring return pneumatic actuators is FAIL CLOSED. To change the orientation to FAIL OPEN, rotate the racks 180º to create a reverse operation.
4. When replacing springs in a spring return actuator, ensure that the springs are
replaced in their identical position in the end cap from which they were removed. (NOTE: In some circumstances, you might want to change the standard 80 pound spring set to fit your application and available air pressure.
5. Seal the end caps with a petroleum lubricant and bolt to actuator body.
6. Check the seal of the actuator by covering seal areas (pinion, end caps) with
soapy water and using low pressure air to the actuator to ensure that no bubbles are produced.
Part Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14
15 16 17 18 19 20 21 22 23 24 25 26 27
1
.
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1 1 1 1 1 1 1 1 1 1 1 1 1 4
2 2 2 2 5 to 12 2 1 1 8 2 2 2 2
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Be sure the actuator surfaces are free of debris and scratches before reassembling.
Part Name
Cylinder Output Shaft O-ring Bearing Adjusting Cam Thrust Bearing Bearing O-ring Bearing Gasket Damping Ring Position Indicator Screw Position Indicating Inserts Piston Guide Ring O-ring Guide Ring Spring Assembly O-ring Left End Cap Right End Cap End Cap Bolt O-ring Gasket Nut Adjusting Bolt
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Material
Extruded Aluminum Alloy Stainless Steel Fluorine Silicon Rubber Nylon46 Stainless Steel Nylon46 Nylon46 Fluorine Silicon Rubber Nylon46 Stainless Steel Stainless Steel PPPP+30%GF PPPP+30%GF PPPP+30%GF
Casting Aluminum Alloy Nylon46 Fluorine Silicon Rubber Fluorine-Carbon Composite Material Alloy Spring Steel Fluorine Silicon Rubber Casting Aluminum Alloy Casting Aluminum Alloy Stainless Steel Fluorine Silicon Rubber Stainless Steel Stainless Steel Stainless Steel
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Page 4
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www.GlobalTestSupply.com
Doubl
M
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9
ELECTRIC ACTUATORS Electric Installation
1. Operate valve manually and place in the open position.
2. Remove any mechanical stops the valve might have. (DO NOT REMOVE ANY PARTS NECESSARY FOR THE PROPER OPERATION OF THE VALVE, SUCH AS THE PACKING GLAND, PACKING NUT, ETC.)
3. Ensure that the actuator output shaft and valve stem are aligned properly. If they are not, operate the valve manually until they are correct.
4. Remove actuator cover.
5. Bring power to the actuator. CAUTION: Make sure power is OFF at the main box.
6. Wire the actuator per the diagram attached to the inside of the cover. Special actuators (those with positioner boards, etc.) will have diagrams enclosed inside the cover.
7. Securely tighten bolts used to mount the actuator to a mounting bracket or directly to the valve mounting pad if it is ISO5211 compliant.
8. Cycle the unit several times and check the open and closed positions of the valve. Cams are pre-adjusted at the factory; due to the variety of valve designs and types however, slight adjustments might be required.
9. Replace cover and tighten screws.
To Set The Open Position
1. Cycle the valve to the open position by applying power to terminals. The top cam and switch control this position. In the open position, the set screw in the top cam will be accessible.
2. If the valve is not open completely: A. Slightly loosen the set screw on the top cam. B. Rotate the cam clockwise (CW) by hand until the switch makes contact. Contact is made when a slight click can be heard. By making incremental CW
movements of the top cam, the valve can be positioned precisely in the desired position.
C. When the top cam is set, tighten the set screw securely.
3. If the valve opens too far: A. Apply power to terminals. This will begin to rotate valve CW. When
valve is fully open and in the exact position desired, remove power from actuator.
B. Loosen the set screw in the top cam.
C. Rotate the top cam counterclockwise (CCW) until the switch arm drops off the
round portion of the cam onto the flat section. A slight click can be heard as the switch changes state. D. Continue applying power to terminals until valve is in the desired position.
To Set The Closed Position
1. Apply power to terminals to move the valve toward the closed position. The bottom cam and switch control the closed position. In the closed position, the set screw in the bottom cam will be accessible.
2. If the valve is not closed completely: A. Slightly loosen the set screw on the bottom cam. B. Rotate the cam counter-clockwise (CCW) by hand until the switch makes
contact. Contact is made when a slight click can be heard. By making incremental CCW movements of the bottom cam, the valve can be positioned precisely in the
desired position. C. When the top cam is set, tighten the set screw securely.
3. If the valve closes too far: A. Apply power to terminals. This will begin to rotate valve CCW. When valve is fully closed and in the exact position desired, remove power from actuator. B. Loosen the set screw in the top cam. C. Rotate the top cam clockwise (CW) until the switch arm drops off the round portion of the cam onto the flat section. A slight click can be heard as the switch is no longer making contact with the round part of the cam. D. Continue applying power to terminals until valve is in the desired position.
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1
23
4
5
6
7
8
9
10
N
HOT
A.C. SUPPLY POWER
P
SC MOTOR
CAPACITOR
S
W. #2
OPTIONAL BRAKE
SW. #1 CLOSE LIMIT
SW. #2 OPEN LIMIT
SWITCH LAYOUT
OPTIONAL HEATER & THERMOSTAT
NO
NC
L
L
1
23
4
5
6
7
8
9
10
N
HOT
A.C. SUPPLY POWER
DPDT CONTROL SWITCH
SHOWN FOR ILLUSTRATION ONLY
FIELD WIRING
P
SC MOTOR
CAPACITOR
SW. #1
N
OTES:
P
OWER TO TERMINALS ONE & TWO OPENS THE VALVE
(
CCW ROTATION)
POWER TO TERMINALS ONE & THREE CLOSES THE VALVE
(
CW ROTATION)
TERMINALS 4 & 5 ARE FOR LIGHT INDICATION
WIRING DIAGRAM ILLUSTRATES THE ACTUATOR IN THE
OPEN POSITION
GROUND SCREW
OPTIONAL BRAKE
SW. #1 CLOSE LIMIT
SW. #2 OPEN LIMIT
SWITCH LAYOUT
OPTIONAL HEATER & THERMOSTAT
C
NC
NO
C
NO
L
L
LIGHTS FOR REMOTE POSITION INDICATION
OPTIONAL EQUIPMENT FIELD WIRING
+
-
DC MOTOR
CA M
CA M
SW. #1
SW. #2
12
3
4
5
6
COIL
DC VOLTAGE
SPDT SWITCH SHOWN FOR ILLUSTRATION ONLY
REVERSING RELAY SUPPLIED BY CUSTOMER
-
+
FIELD WIRING
OPERATION: POWER TO 1 & 2 FOR CCW ROTATION POWER TO 3 & 4 FOR CW ROTATION TERMINALS 5 & 6 FOR FIELD LIGHT INDICATION CONNECTION
SW.#1
SW.#2
SWITCH #1 OPEN SWITCH SWITCH #2 CLOSE SWITCH
ACTUATOR SHOWN IN OPEN POSITION
C O M
CO M
N C
N O
N C
N O
C
NO
NC
C
NO
NC
lectric Actuators Wiring Diagram: ACT-TI & ACT-MI
E
I01-A to TI05-A: 110 VAC, TI01-B to TI05-B: 220 VAC, TI01-C to TI05-C: 24 VAC
T
iring Diagrams for
W
Wiring Diagrams for
TI01-D to TI05-D: 24 VDC
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Page 6
iring Diagrams for
8
7
6
5
4
3
21
6
5
4
3
2
1
J1
J2
4-20mA POSITIONER
PSC MOTOR
C
APACITOR
SW. 1, CLOSE
SW. 2, OPEN
SW.2
SW.1
B
RAKE
OPTIONAL
1PH-60HZ POWER SUPPLY
4-20mA CONTROL SIGNAL
0-10VDC or 0-5VDC CONTROL SIGNAL REMOVE JP2, JP3 & JP4
1K OHM FEEDBACK P
OTENTIOMETER
BLU
R
ED
WHT
BLK
B L K
B L K
WHT
FIELD WIRING
N
HOT
-
+
+
NOTE: ACTUATOR SHIPPED IN OPEN POSITION, 20mA REPRESENTS OPEN POSITION. DO NOT ADJUST FEEDBACK POTENTIOMETER OR LIMIT SWITCHES THEY ARE FACTORY SET AND DO NOT REQUIRE CALIBRATION. TO C
ALIBRATE THE OPEN AND CLOSE
P
OSITION USE THE ZERO (4mA) AND
S
PAN (20mA) TRIM POTENTIOMETERS.
TO CALIBRATE OPERATE ACTUATOR TO CLOSE POSITION AND ADJUST WITH ZERO TRIM POT THEN OPERAT TO OPEN POSITION AND SET USING SPAN TRIM POT. NO FUTHER CALIBRATION IS NECESSARY.
HEATER & THERMOSTAT
O
PTIONAL
WIRING DIAGRAM FOR 1Ph/60Hz ELECTRIC
ACTUATOR WITH 4-20mA, 0-5Vdc OR 0-10Vdc CONTROL.
JP2
RED
GREEN
JP3
JP4
F U S E
DEAD BAND
JP1
ZERO
SPAN
C
NO
NC
C
NO
NC
JP2
RED
GREEN
JP3
JP4
JP2
RED
GREEN
JP3
JP4
JUMPER SET FOR FAIL OPEN UPON LOSS OF CONTROL SIGNAL
JUMPER SET FOR FAIL CLOSE UPON LOSS OF CONTROL S
IGNAL
JUMPER AS SHOWN BELOW IS FAIL IN L
AST POSITION UPON LOSS OF SIGNAL
G R N
R E D
C
NO
N
C
C
NO
NC
9
10
11
12
13
14
SW. 3, CLOSE
SW. 4, OPEN
AUXILIARY SWITCHES
OPTIONAL
SW.4
S
W.3
OPTIONAL EQUIPMENT FIELD WIRING
8
7
6
5
4
3
21
6
5
4
3
2
1
J1
J2
4-20mA POSITIONER
PSC MOTOR
CAPACITOR
SW. 1, CLOSE
SW. 2, OPEN
SW.2
SW.1
BRAKE
OPTIONAL
1PH-60HZ POWER SUPPLY
4-20mA CONTROL SIGNAL
0-10VDC or 0-5VDC CONTROL SIGNAL REMOVE JP2, JP3 & JP4
1K OHM FEEDBACK POTENTIOMETER
BLU
RED
WHT
BLK
B L K
B L K
WHT
FIELD WIRING
N
HOT
-
+
+
NOTE: ACTUATOR SHIPPED IN OPEN POSITION, 20mA REPRESENTS OPEN POSITION. DO NOT ADJUST FEEDBACK POTENTIOMETER OR LIMIT SWITCHES THEY ARE FACTORY SET AND DO NOT REQUIRE CALIBRATION. TO CALIBRATE THE OPEN AND CLOSE POSITION USE THE ZERO (4mA) AND SPAN (20mA) TRIM POTENTIOMETERS.
TO CALIBRATE OPERATE ACTUATOR TO CLOSE POSITION AND ADJUST WITH ZERO TRIM POT THEN OPERAT TO OPEN POSITION AND SET USING SPAN TRIM POT. NO FUTHER CALIBRATION IS NECESSARY.
HEATER & THERMOSTAT
OPTIONAL
WIRING DIAGRAM FOR 1Ph/60Hz ELECTRIC
ACTUATOR WITH 4-20mA, 0-5Vdc OR 0-10Vdc CONTROL.
JP2
RED
GREEN
JP3
JP4
F U S E
DEAD BAND
JP1
ZERO
SPAN
C
NO
NC
C
NO
NC
JP2
RED
GREEN
JP3
JP4
JP2
RED
GREEN
JP3
JP4
JUMPER SET FOR FAIL OPEN UPON LOSS OF CONTROL SIGNAL
JUMPER SET FOR FAIL CLOSE UPON L
OSS OF CONTROL
SIGNAL
JUMPER AS SHOWN BELOW IS FAIL IN LAST POSITION UPON LOSS OF SIGNAL
G R N
R E D
C
NO
NC
C
NO
NC
9
10
11
12
13
14
SW. 3, CLOSE
SW. 4, OPEN
AUXILIARY SWITCHES
OPTIONAL
SW.4
SW.3
OPTIONAL EQUIPMENT FIELD WIRING
I01-A to MI05-A: 110 VAC, MI01-B to MI05-B: 220 VAC, MI01-C to MI05-C: 24 VAC
M
W
Wiring Diagrams for
MI01-D to MI05-D: 24 VDC
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Page 7
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lectric Actuators Wiring Diagram: ACT-TD & ACT-MD
E
iring Diagrams for
W
TD01-A to TD06-A: 110 VAC, TD01-B to TD06-B: 220 VAC,
D01-C to TD06-C: 24 VAC
T
ote: To speed up installation of the control wires to the ACT-MDXX modulating
N
ctuator, it is recommended to remove the control module from the actuator. The
a
ontrol module can be removed by removing the two mounting screws on the left
c and right of the control module. Install the control wires to the correct terminal points and then reinstall the control module.
lectric Actuator Maintenance
E
nce the actuator has been properly installed, it requires no maintenance. The gear
O
rain has been lubricated and in most cases will never be opened.
t
iring Diagrams for
W
D01-D to TD06-D: 24 VDC
T
Wiring Diagrams for
MD01-A to MD06-A: 110 VAC, MD01-B to MD06-B: 220 VAC,
MD01-C to MD06-C: 24 VAC
Duty Cycle Definition
“Duty Cycle” means the starting frequency. Fomula: Running Time (Running Time Rest Time) x 100% = duty cycle
est Time = Running Time x (1 - duty cycle) duty cycle
R
or example: The running time is 15 seconds
F
30% duty cycle 15 x [(1 - 30%) / 30%] = 35 The rest time will be 35 seconds
75% duty cycle 15 x [(1 - 75%) / 75%] = 5 The rest time will be 5 seconds
If the duty cycle is higher, the rest time will be shortened. It means the starting
requency will be higher.
f
hermal Overload
T
All actuators are equipped with thermal overload protection to guard the motor against damage due to overheating.
Mechanical Overload
ll actuators are designed to withstand stall conditions. It is not recommended to
A
ubject the unit to repeated stall conditions.
s
WARNING
Explosion-Proof Electric Actuators
. DO NOT under any circumstances remove the cover of the
1
ctuator while in a hazardous location. Removal of the cover
a
while in a hazardous location could cause ignition of hazardous atmospheres.
2. DO NOT under any circumstances use an explosion-proof electric actuator in a hazardous location that does not meet the specifications for which the actuator was designed.
3. Always verify that all electrical circuits are de-energized before opening the actuator.
4. Always mount and cycle test the actuator on the valve in a non-hazardous location.
5. When removing the cover, care must be taken not to scratch, scar of deform the flame path of the cover and base of the actuator, since this will negate the NEMA rating of the enclosure.
6. When replacing the cover, take care that the gasket is in place to assure proper clearance after the cover is secured.
7. All electrical connections must be in accordance with the specifications for which the unit is being used.
8. Should the unit ever require maintenance, remove from the hazardous location before attempting to work on the unit. If the actuator is in a critical application, it is advisable to have a standby unit in stock.
Page 8
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lectric Actuators Performance Rating
E
D01
T
oltage
V
ycle Time
C
uty Cycle (Two-Position)
D AMP Draw Torque
10 VAC
1
s
4
5%
8
0.24 A 177 in-lb
20 VAC
2
s
4
5%
8
0.16 A 177 in-lb
4 VAC
2
s
4
5%
8
0.28 A 177 in-lb
4 VDC
2
s
4
5%
8
1.28 A 177 in-lb
TI01
Voltage
ycle Time
C
uty Cycle (Two-Position)
D
ull Load AMP Draw
F
orque (in-lb)
T
110 VAC
.5 s
2
5%
2
.64
0
00
1
220 VAC
.5 s
2
5%
2
.32
0
00
1
24 VAC
.5 s
2
5%
2
.4
0
00
1
24 VDC
.5 s
2
5%
2
.4
0
00
1
MD01
Voltage
ycle Time
C
D01 Duty Cycle (Modulating)
M
MP Draw
A
orque
T
TD02 and MD02
Voltage
ycle Time
C
uty Cycle (Two-Position)
D
uty Cycle (Modulating)
D AMP Draw Torque
D03 and MD03
T
oltage
V Cycle Time Duty Cycle (Two-Position) Duty Cycle (Modulating) AMP Draw
orque
T
TD04 and MD04
Voltage Cycle Time Duty Cycle (Two-Position) Duty Cycle (Modulating) AMP Draw Torque
TD05 and MD05
Voltage Cycle Time Duty Cycle (Two-Position) Duty Cycle (Modulating) AMP Draw Torque
TD06 and MD06
Voltage Cycle Time Duty Cycle (Two-Position) Duty Cycle (Modulating) AMP Draw Torque
MD Not Available in 24 VDC)
(
(MD Not Available in 24 VDC)
MD Not Available in 24 VDC)
(
(MD Not Available in 24 VDC)
(MD Not Available in 24 VDC)
110 VAC 1 8 0 2
110 VAC
0 s
2
5%
8
5%
8
0.24 A 442 in-lb
10 VAC
1 30 s 85% 85%
0.57 A 85 in-lb
8
110 VAC 30 s 85% 85%
0.65 A
1770 in-lb
110 VAC 30 s 85% 85%
1.12 A 3540 in-lb
110 VAC 45 s 85% 85%
1.18 A
5210 in-lb
0 s 5% .24 A 65 in-lb
220 VAC
0 s
2
5%
8
5%
8
0.16 A 442 in-lb
20 VAC
2 30 s 85% 85%
0.35 A 85 in-lb
8
220 VAC 30 s 85% 85%
0.37 A 1770 in-lb
220 VAC 30 s 85% 85%
0.57 A 3540 in-lb
220 VAC 45 s 85% 85%
0.60 A 5210 in-lb
220 VAC
0 s
1
5%
8
.16 A
0
65 in-lb
2
24 VAC
0 s
2
5%
8
5%
8
1.28 A 442 in-lb
4 VAC
2 30 s 85% 85%
2.03 A 85 in-lb
8
24 VAC 30 s 85% 85%
3.57 A 1770 in-lb
24 VAC 30 s 85% 85%
5.13 A 3540 in-lb
24 VAC 45 s 85% 85%
6.04 A 5210 in-lb
24 VAC
0 s
1
5%
8
.28 A
1
65 in-lb
2
24 VDC
0 s
2
5%
8
1.28 A 442 in-lb
4 VDC
2 30 s 85%
2.03 A 85 in-lb
8
24 VDC 30 s 85%
3.57 A 1770 in-lb
24 VDC 30 s 85%
5.13 A 3540 in-lb
24 VDC 45 s 85%
6.04 A 5210 in-lb
I02 and MI01, MI02
T
Voltage Cycle Time (Two-Position) Cycle Time (Modulating)
uty Cycle (Two-Position)
D
uty Cycle (Modulating)
D
ull Load AMP Draw
F
orque (in-lb)
T
TI03 and MI03
Voltage Cycle Time (Two-Position) Cycle Time (Modulating)
uty Cycle (Two-Position)
D
uty Cycle (Modulating)
D
ull Load AMP Draw
F Torque (in-lb)
I04 and MI04
T
oltage
V Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)
TI05 and MI05
Voltage Cycle Time (Two-Position) Cycle Time (Modulating) Duty Cycle (Two-Position) Duty Cycle (Modulating) Full Load AMP Draw Torque (in-lb)
MAINTENANCE/REPAIR
Upon final installation of the Series WE, only routine maintenance is required. The Series WE is not field serviceable and should be returned if repair is needed. Field repair should not be attempted and may void warranty.
WARRANTY/RETURN
Refer to “Terms and Conditions of Sale” in our catalog and on our website. Contact customer service to receive a Return Goods Authorization number before shipping the product back for repair. Be sure to include a brief description of the problem plus any additional application notes
110 VAC 5 s 10 s
5%
2
5%
7
.38
0
00
2
110 VAC 5 s 10 s 2 7 0 300
1 10 s 20 s 25% 75%
0.38 400
110 VAC 15 s 30 s 25% 75%
0.38 675
5% 5% .38
10 VAC
220 VAC 5 s 10 s
5%
2
5%
7
.18
0
00
2
2 10 s 20 s 25% 75%
0.18 400
220 VAC 15 s 30 s 25% 75%
0.18 675
220 VAC 5 s 10 s
5%
2
5%
7
.18
0 300
20 VAC
24 VAC 5 s 5 s
5%
2
5%
7
.7
0
00
2
24 VAC 5 s 5 s
5%
2
5%
7
.7
0 300
4 VAC
2 10 s 10 s 25% 75%
0.9 400
24 VAC 15 s 15 s 25% 75%
0.7 675
24 VDC 5 s 5 s
5%
2
5%
7
.7
0
00
2
24 VDC 5 s 5 s
5%
2
5%
7
.7
0 300
4 VDC
2 10 s 10 s 25% 75%
0.9 400
24 VDC 15 s 15 s 25% 75%
0.7 675
Page 9
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Page 10
©Copyright 2015 Dwyer Instruments, Inc. Printed in U.S.A. 2/15 FR# 444171-00 Rev. 9
W.E. ANDERSON,
A DIV. OF DWYER INSTRUMENTS, INC.
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