Dwyer Instruments PUX2, PSX2 Instruction Manual

ULTRASONIC FLOWMETER
TYPE: PUX2 (Flow transmitter)
PSX2 (Detectors)
Instruction Manual
Dwyer Instruments, Inc. B
ulletin F-9-PUX2
PREFACE
Manufacturer : Dwyer Instruments, Inc. Type : Described in nameplate on main frame Date of manufacture : Described in nameplate on main frame Product nationality : Japan
Note) Windows, Windows NT, Windows Vista, Excel, are registered trade marks of Microsoft Corporation.
Modbus is a registered trademark of Schneider Automation.
Issued in August, 2008
This manual explains cautions in use, wiring, operation, installation, troubleshooting and maintenance, and op-
tions of the portable type ultrasonic fl owmeter Please read through the manual thoroughly before using the
instrument.
Keep this manual available for reference by appropriate operation and maintenance personnel.
Notice
This manual and contents may not be copied or reused in whole or in
part without prior permission.
• Contents of the manual are subject to change without prior notice.
© Dwyer Instruments, Inc. 2008
Bulletin F-9-PUX2
ii
CONTENTS
1. OVERVIEW ............................................................................................................................. 1
2. CHECK OF DELIVERED ITEMS .......................................................................................... 2
2.1 On purchase of fl ow transmitter (type: PUX2)..................................................................................2
2.2 On purchase of detector (type: PSX2) ...............................................................................................3
2.3 Reserved for future use .....................................................................................................................4
3. CHECK MODEL AND SPECIFICATION ............................................................................. 5
4. NAME AND EXPLANATION OF EACH PART .................................................................. 8
4.1 Name and explanation of main unit and detector ..............................................................................8
4.2 Explanation of keys .........................................................................................................................10
4.3 Handling of SD memory card ..........................................................................................................11
4.3.1 Precautions for handling of SD memory card .........................................................................11
4.3.2 Formatting forms ......................................................................................................................11
4.3.3 Insertion and removal ..............................................................................................................12
4.3.4 Data recording to SD memory card .........................................................................................13
5. POWER ON AND POWER OFF .......................................................................................... 16
5.1 Operating power supply...................................................................................................................16
5.2 Turning on the power and language preference ..............................................................................17
5.3 Power OFF .......................................................................................................................................18
6. WIRING ................................................................................................................................. 19
6.1 Diagram ...........................................................................................................................................19
6.2 Connection of dedicated cables .......................................................................................................19
6.3 Connection of analog input/output cable(4 to 20 mA DC) .............................................................20
6.4 Connection of USB cable ................................................................................................................20
7. INPUT OF PIPING SPECIFICATIONS ............................................................................... 21
7.1 Display of pipe setup screen ............................................................................................................21
7.2 Entry of site name (not required measurement) ..............................................................................24
7.3 Outer diameter of piping (unit: mm)(range: 13 to 6000 mm) .........................................................27
7.4 Piping material .................................................................................................................................28
7.5 Wall thickness (unit: mm) (range: 0.1 to 100.00mm) ....................................................................29
7.6 Lining material ................................................................................................................................30
7.7 Lining thickness (unit: mm) (range: 0.01 to 100.00 mm) ...............................................................31
7.8 Kind of fl uid ....................................................................................................................................32
7.9 Viscosity ..........................................................................................................................................33
7.10 Selection of sensor mounting method .............................................................................................34
7.11 Kind of sensor ..................................................................................................................................35
7.12 Transmission voltage (used when an indicator is 1 or less during measurement) ..........................36
7.13 Completion of PROCESS SETTING ..............................................................................................37
8. MOUNTING OF DETECTOR .............................................................................................. 38
8.1 Selection of mounting location ........................................................................................................38
8.2 Selection of detector ........................................................................................................................41
Bulletin F-9-PUX2
iii
8.3 Use of surface-treated accessories ...................................................................................................43
8.4 How to mount small size (standard) sensor and small outer diameter sensor to pipe .....................44
8.4.1 How to mount a sensor (V method) .........................................................................................44
8.4.2 How to mount a small size (standard) sensor (Z method) ........................................................45
8.5 How to mount large and medium size sensor ..................................................................................47
8.5.1 How to determine mounting position .......................................................................................47
8.5.2 How to connect medium size sensor ....... ...............................................................................48
8.5.3 How to connect large size sensor ................................... ........................................................50
8.5.4 Mounting of medium type sensor on pipe ................................................................................51
8.5.5 How to mount large size sensor to pipe ...................................................................................53
8.6 How to mount high temperature sensor to pipe ...............................................................................54
8.6.1 How to mount a sensor (V method) .........................................................................................54
8.6.2 How to mount a sensor (Z method) ..........................................................................................55
8.7 How to fold gage paper (used for determining mounting position) ................................................57
9. START MEASURING .......................................................................................................... 58
10. SETTING OPERATION (APPLICATION) .......................................................................... 63
10.1 How to use SITE SETUP function (SITE SETUP page) ................................................................64
10.1.1 SITE MEMORY: when registering data which are set and calibrated on the page ................64
10.1.2 ZERO ADJUSTMENT: when performing zero adjustment ...................................................66
10.1.3 UNIT OF OUTPUT: when changing unit of each output ........................................................67
10.1.4 OUTPUT CONTROL: when controlling measured value (output control function) ..............69
10.1.5 TOTALIZER: when performing the total process of measured data (totalize) .......................73
10.2 Setting of data logger function ........................................................................................................76
10.2.1 “Logger Operation” mode ........................................................................................................77
10.2.2 Logger data fi le format .............................................................................................................79
10.2.3 LOGGING: when logging (recording) measured data ............................................................80
10.2.4 “LOGGER DATA”: when checking or printing logged data ..................................................83
10.3 Setting of system (SYSTEM SETUP screen)..................................................................................88
10.3.1 BASIC SETUP: when setting the system................................................................................88
10.3.2 “ANALOG INPUT/OUTPUT”: when performing analog input/output and calibration ........95
10.3.3 “CALORIE MODE”: when measuring consumed heat quantity ..........................................103
10.4 Setting of range (setting screen for input/output range) ................................................................106
10.4.1 Setting the input range: When setting the range for the input current or input voltage.
Setting range: 0.000 to ±9999999999 ....................................................................................106
10.4.2 Setting the output range ..........................................................................................................108
10.5 Use of printer function (PRINTER screen) ...................................................................................112
10.5.1 Selection of printing mode .....................................................................................................112
10.5.2 Example of printing ................................................................................................................113
10.5.3 PRINT OF TEXT ...................................................................................................................114
10.5.4 PRINTING OF GRAPH .........................................................................................................115
10.5.5 PRINT OF LIST .....................................................................................................................116
10.5.6 STATUS DISPLAY ...............................................................................................................116
10.6 Maintenance function (MAINTENANCE screen) ........................................................................117
10.6.1 Checking receiving status for transit time ..............................................................................117
10.6.2 Check for analog input/output ................................................................................................122
Bulletin F-9-PUX2
iv
10.6.3 SD memory card .....................................................................................................................124
10.6.4 LCD check .............................................................................................................................127
10.6.5 Software .................................................................................................................................128
10.7 Flow velocity distribution display function (optional) ..................................................................130
10.7.1 Installing Detector ..................................................................................................................130
10.7.2 Operation ................................................................................................................................135
10.8 Contents of errors in status display................................................................................................140
10.8.1 How to check status display ...................................................................................................140
10.8.2 Action on error .......................................................................................................................141
11. MAINTENANCE AND CHECKUP ................................................................................... 144
12. ERROR AND REMEDY ..................................................................................................... 146
12.1 Error in LCD Display ....................................................................................................................146
12.2 Error of key ....................................................................................................................................146
12.3 Error in measured value .................................................................................................................147
12.4 Error in analog output ....................................................................................................................150
13. EXTERNAL COMMUNICATION SPECIFICATION ...................................................... 151
14. HOW TO USE PRINTER .................................................................................................... 152
14.1 How to connect printer ..................................................................................................................152
14.2 How to load printer roll sheet ........................................................................................................154
15. REPLACEMENT OF BUILT-IN BATTERY ..................................................................... 155
16. APPENDIX .......................................................................................................................... 156
16.1 Piping data ....................................................................................................................................156
16.2 Command tree................................................................................................................................164
16.3 Specifi cations .................................................................................................................................166
16.4 Q & A ............................................................................................................................................171
16.5 File contents of SD memory card ..................................................................................................176
16.5.1 Types of measured data to be logged .....................................................................................176
16.5.2 Measured data fi le ..................................................................................................................177
16.5.3 Flow velocity profi le data fi le .................................................................................................179
16.5.4 Regarding RAS.......................................................................................................................179
Bulletin F-9-PUX2
v
Be sure to observe the following precautions. They offer important information on safety. Ɣ The degree of injuries or damages resulting from improper handling of this device is indicated
by different symbols.
CAUTION
Improper handling of this device may cause dangerous
situations that result in personal injury or property damage.
Ɣ The following symbols describe items to be observed.
The symbol indicates “prohibition”.
The symbol provokes “cautions”.
The symbol indicates “mandatory”
action to be taken.
Do not modify this device.
Be careful. It may result in fire.
Be sure to pull out the plug.
WARNING SYMBOLS AND THEIR MEANINGS
Bulletin F-9-PUX2
vi
Be sure to read the “Safety Precautions” carefully beforehand for the correct and safe use of this device.
Do not touch the switch with a wet hand. Do not break or pull the power cord.
Do not put heavy items on the power cord. Do not modify or pull the power cord. Otherwise it may break and result in electric shock and fire.
Do not disassemble.
Do n o t disassemble this device. Otherwise it may resu lt in an accident.
Do not use electric parts soaked in water
Replace electric parts or wires soaked in water due to floods or some other reasons with new ones. Otherwise it may resu lt in electric shock or fire.
Do not repair.
Do not use the flammable gases or volatile agents such as paint thinner near the device. Otherwise it may resu lt in explosion or fire.
Pull out the plug immediately in case of an emergency
In case of abnormal odor, smoke or fire is perceived, pull the power plug immediately.
Ask an authorized serviceperson or your dealer for repair. Otherwise it may result in electric shock or fire.
Do not touch the switch with a wet hand. Otherwise it may resu lt in electric shock.
WARNING
Prohibition
Prohibition
Prohibition
Disassemble is prohi bited.
Pull out the plug
SAFETY PRECAUTIONS
Bulletin F-9-PUX2
vii
CAUTION
Keep warning labels clean.
Ask an authorized waste disposal
specialist for disposal.
Do not splash water.
Prohibition
Prohibition
Be careful when carrying the device.
Inspect the power plug periodically.
Clean or replace the warning labels so that they can always be read correctly. Otherwise it may result in an accident.
Do not dispose the device without proper authorization. Otherwise it may cause environmental pollution or result in an accident.
Do not wash or splash water on the electrical parts inside the device. Otherwise it may result in electric shock.
When carrying the device, exercise care to avoid physical shock or vibration. Otherwise it may cause failure.
For connecting the cable,
turn the power off.
For connecting cable to terminal of the middle size detector (Type: PSX2-E), or the large size detector (Type: PSX2-D), turn the power off.
Inspect the power plug once every 6 months. Wipe the dust off the plug and insert it securely. Otherwise it may result in electric shock or fire.
Match power capacity
with the device ratings.
Fire hazard
Be sure to connect the device to the power source of proper voltage and current rating. Otherwise it may result in fire.
Use an exclusive power adapter
and built-in battery.
Prohibition
Do not use a power adapter or built-in Lithium ion battery that is not exclusive to the main unit. Otherwise it may break and cause failure.
• Ambient temperature: Charge time; 0 to +40°C In use; –20 to +60°C Storage time; –20 to +50°C
Use the device in
favorable environment.
Do not use the device in an environment subjected to dust or corrosive gases. Otherwise it may cause failure.
Flow transmitter
• Ambient temperature: –10 to +55°C (Without printer) –10 to +45°C (Witt printer)
• Ambient humidity: 90% RH or less
Detector:
• Ambient temperature: –20 to +60°C
• Ambient humidity: Large/middle size detector; 100% RH or less Others; 90% RH or less
Bulletin F-9-PUX2
viii
CAUTION
Cause of machine malfunction. Cause of machine malfunction.
Prohibition Prohibition
Use in a place which is remote from electrical devices (motor, transformer, etc.) which generate electromagnetic induction noise, electrostatic noise, etc.
Fire or damage may result.
Do not use in a place which is near cell phones, wireless devices, etc., which may cause the machine blunder.
Except the main unit (printer, power adapters, etc.), it is not protected for dust or waterproof. Avoid using the product in a place where it will be exposed to water or humidity.
Bulletin F-9-PUX2
1
1. OVERVIEW
This PUX2 is a portable type ultrasonic fl owmeter that allows easy measurement of fl ow rates
in pipes by installing a set of sensors on the outside of the piping.
A combination of the latest electronics and digital signal processing technologies enables the instrument
to provide a compact and convenient solution to accurately measure system fl ow rates without breaking or
opening the serial transmission and removable memory card functionality allows easy data acquisition and
analysis.
Bulletin F-9-PUX2
2
2. CHECK OF DELIVERED ITEMS
2.1 On purchase of fl ow transmitter (type: PUX2)
Conversion unit Carrying case
Strap
AC power supply adapter
Power connector conversion cord
Power cord
Analog input/ output cord (1.5m)
USB cable (1m)
BNC adapter
CD-ROM
Instruction manual
(
Loader Instruction manual
(
Roll paper
( )
( )
SD memory card (256MB)
Dedicated signal cable (5m×2 pcs)
Without printer (PUX2)
With printer (PUX2-PR)
Bulletin F-9-PUX2
3
2.2 On purchase of detector (type: PSX2)
The following parts are included.
(1) Main unit
(Type: PSX2-D) (Type: PSX2-A)
(Type: PSX2-E) (Type: PSX2-B) (Type: PSX2-HT)
(2) Accessories
• Fastening springs
I 2mm wire rope
• Plastic cloth belt
• Stainless steel belt
• Silicone grease
Grease for
high temperature
• Cable for exclusive use (BNC at both ends)
• Cable for exclusive use (BNC at one end)
PSX2-
D
Kind of
detector
PSX2-
A
PSX2-
E
PSX2-
B
PSX2-
HT
Quantity Remarks
2 pcs
2 pcs
1 pc
4 pcs
(long)
2 pcs
(short)
1 pc
1 pc
2 pcs
2 pcs
Mfg: Shinetsu
Chemical Industry
Type:G40M (100g)
Mfg: Shinetsu Chemical Industry Type: KS62M (100g)
. . .
Bulletin F-9-PUX2
4
2.3 Reserved for future use
Bulletin F-9-PUX2
5
3. CHECK MODEL AND SPECIFICATION
The specifi cation plates attached to the frame of fl ow transmitter and the detector list the type and specifi -
cations of the product.
Check that they represent the type ordered.
1
Bulletin F-9-PUX2
Check Part number on identification plate.
6
Bulletin F-9-PUX2
Check part identification & specification (cont'd)
Note) Use a guide rail for applications in which ultrasonic signal penetration is difficult, for example piping is very old, cast iron pipe, piping with mortar liners, or high turbidity liquid or flow profile.
A
pplicable diameter Range:
V Method: 50mm to 250mm (1.97 in. to 9.84 in.) (PSX2-HT) V Method: 50mm to 300mm (1.97 in. to 11.81 in.) (PSX2-A) Z Method: 150mm to 400mm (5.91 in. to 15.75 in.)(PSX2-HT, PSX2-A)
Location of identification plates
PSX2-A/E
PSX2-B
PSX2-HT
7
Bulletin F-9-PUX2
Check part identification & specification (cont'd)
Location of identification plates
PSX2-D
PSX2-C
8
4. NAME AND EXPLANATION OF EACH PART
Keyboard : Used for turning on/off power supply of the main unit, controlling the
printer, inputting fl uid specifi cations and setting the transmitter functions.
Display window : Displays measured value. Also used for display during programming and
data input.
Because this is a large-size graphic LCD, indications are easy to read.
Even at a dark place, indications can be read by using the backlight.
Printer (option) : Capable of printing all information of the transmitter including print of
display screen capture and printout of measured value.
*Transmitter includes a logger function (for storing measured values in
memory). After storing a few day's data in memory by the logger function,
it may be printed.
Note) Chinese language selection will print Japanese.
Detector : Attached to a pipe and receives/transmits ultrasonic waves.
Cable for exclusive use:
Used for transmitting and receiving signals between transmitter and detec-
tors for fl ow measurement.
• Rubber : Protects the main unit from drop impact etc.
4.1 Name and explanation of main unit and detector
Bulletin F-9-PUX2
9
12V DC (power connector)
AI/AO (4 to 20mA DC analog I/O connector)
UP STREAM (detector connector on upstream side)
DOWN STREAM (detector connector on downstream side)
Rightside
SD memory card
Note) SD logo is a registered trademark.
Note
Cap
USB
LCD contrast adjusting knob
Bottom
• Connectors : 12V DC Connector of main unit power supply. Inputs 12V DC. Insert the plug of the power adapter specifi ed for this instrument. : UP STREAM (upstream side), DOWN STREAM (downstream side) Receptacles to connect detector cables. Connect matching the upstream and downstream sides. : ANALOG IN/OUT Connect analog input/output signals (4 to 20mA DC).
Analog input signal: 2 points CH1: 4 to 20mA DC or 1 to 5V DC CH2: 4 to 20mA DC Analog output signal: 1 point
4 to 20mA DC : USB USB port. Connect to an external system such as personal computer. : SD memory card SD card slot. The measurement data and the screen data can be saved. : Contrast adjusting knob
Adjust the LCD contrast.
Note) Be careful not to lose the protective cap attached to power connector and analog input/
output connector.
Bulletin F-9-PUX2
10
4.2 Explanation of keys
Fig. 3-1 shows the layout of keys and Table 3-1 explains each key.
Fig. 4-1 Layout of keys
Table 4-1 Explanation of keys
Description
The keyed-in data, selected item, etc. will be set by pressing this key.
Cancels any setting.
Moves the cursor upward, increments set value, etc.
(repeats if held down)
Moves the cursor downward, decrements set value, etc. (repeats if held down
)
Moves the cursor leftward, change scale, etc.
(repeats if held down)
Moves the cursor rightward, change scale, etc.
(repeats if held down)
Turns on/off power supply.
Print of the display screen or save the data to SD memory card. (outputs a hard copy).
Turns on/off the backlight of display screen.
Turns ON in charge. Turns OFF in fully charged condition.
Turns ON with power cable connected.
Displays MENU screen.
Key indication
or lamp
ENT
ESC
ź
ON/OFF
PRINT
(LIGHT)
FAST CHARGE
DC IN
MENU
Bulletin F-9-PUX2
11
4.3 Handling of SD memory card
Use an SD memory card for recording measured data, fl ow velocity profi le data and screen data. The equipment is capable of accommodating an SD memory card of capacity up to 8GB. An SD memory card of capacity 256MB is provided as an option. Compatible media
• SD memory card
Speed class: Class2, 4, 6
• SDHC memory card
Speed class: Class4, 6
4.3.1 Precautions for handling of SD memory card
(1) Use an SD memory card or SDHC memory card that has been formatted based on a standard.
(2) Make sure to format the SD memory card or SDHC memory card based on its standard.
(3) Firmly insert the SD memory card (or SDHC memory card; hereinafter the same) in the appro-
priate direction, and assure that it has been properly mounted.
(4) Do not remove the card during data read/write operation. Data may be broken or erased.
It is recommended that data stored on the card is periodically backed up. Important data is lost if the SD memory card is broken. Make sure to back up the data on the SD memory card.
4.3.2 Formatting forms
For formatting an SD memory card, use dedicated formatting software the memory card manu­facturer provides. Data read/write is not permitted if the card is not property formatted.
Formatting forms
• FAT12: 64MB
• FAT16: 128MB, 256MB, 512MB, 1GB, 2GB
• FAT32: 4GB, 8GB
Bulletin F-9-PUX2
12
4.3.3 Insertion and removal
Methods for insertion and removal of an SD memory card are described below.
(1) Insertion
Step 1) Open the cap from the main unit bottom
face.
SD memory card slot
Cap
Step 2) Insert a memory card into the memory
card slot in the main unit bottom face in
the direction shown on the right.
Card push-in system is adopted for card
mounting. Positively push in the memory
card to the lock-up position.
When inserting, align the memory card body to match the slot. Do not insert the card at an angle. Card should slide into slot freely without force. If the memory card is pushed with force in the state where the card is inserted as tilted, the con­nector in the main unit will be broken. Be careful.
CAUTION
(2) Removal
Card push-in system is adopted for card mounting. Push the card in straight. The card is un­locked and can be removed. The data stored on a memory card can be directly read with a PC.
• Do not remove the memory card during data write operation.
• Do not remove the memory card before the main unit identifi es the inserted memory card after its insertion.
• Be careful with static electricity at the time of removal of the memory card.
CAUTION
Bulletin F-9-PUX2
13
4.3.4 Data recording to SD memory card
(1) Types of recorded data
Recorded data is of three different types indicated below.
(1) Measured data: One logger fi le is composed of a confi guration fi le and a data fi le.
Confi guration fi le: Records logger start-up time and relevant logger data
fi les.
Data fi le: Records logging data in a specifi c period produced by logger and
quick logger. The data fi le is stored as divided by 65,500 lines for permitting high-speed access and due to restrictions in the maximum number of lines of CSV display of spreadsheet software.
(2) Flow velocity profi le: Records fl ow velocity plofi le data for an hour.
(3) Screen copy: Records screen display copy data.
(2) File confi guration
Recorded data is stored as fi les on an SD memory card. The fi le confi guration is such that a folder of site name is located just beneath the root folder and the following data manipulated by the subject site name is stored beneath said folder. A folder of site name is created at the time of registration of a site name described in “10.1.1 SITE MEMORY”. The recorded data is stored in the folder of the site name selected by site selection described in “10.1.1 SITE MEMORY”.
(1) Measured data … Just beneath the folder of site name
Case of logger
• Confi guration data fi le name of created logger: logging name_date_hour.ini
• Data fi le name of created logger: logging name_date_hour.csv
Case of logger
• Confi guration data fi le name of created logger: QUICK_date_hour.ini
• Data fi le name of created logger: QUICK_date_hour.csv A data fi le can be edited with spreadsheet software. See “16.5.2 Measured data fi le” located toward the end of the volume for the recording format.
(2) Flow velocity distribution … Beneath VEL folder just beneath folder of site name
• Created flow velocity distribution data file name: Vel_date_hour.csv A data fi le can be displayed using fl ow velocity distribution demonstrate function of PC loader software. See “16.5.3 Flow velocity distribution fi le” located toward the end of the volume for the recording format.
(3) Screen copy …Beneath DISP folder just beneath folder of site name
• Created screen copy file name: DISP_date_hour.csv Recording format: bitmap
Bulletin F-9-PUX2
14
Root
(Folder)
Site name
VALVE_Open_20060703_163100.csv
Date
Time
QUICK_20060704_163100.ini
Logger
(File)
(File)
(File)
QUICK_20060703_163100.csv
Date
Time
Quicklogger
VEL
Flow velocity distribution
Vel_20060704_163100.csv
Data
Time
Vel_20060705_163100.csv
Date
Time
DISP
Hard copy
DISP_20060704_163100.bmp
Date
Time
DISP_20060705_163100.bmp
Date
Time
VALVE_Open_20060705_183100.csv
Date
Time
VALVE_Open_20060703_163100.ini
Date
Time
Log name
Log name
Log name
(File)
(File)
(File)
(File)
(File)
(File)
Fig. 4-2 File confi guration
Bulletin F-9-PUX2
15
(3) Recording capacity
The recording capacity depends on the capacity of the SD memory card. One logger fi le is composed of a confi guration fi le and a data fi le. The data fi le is stored as divided by 65,500 lines for permitting high-speed access and due to restrictions in the maximum number of lines of CSV display of spreadsheet software. The maximum number of data fi les in a logger is 20 fi les in case of a continuous logger, and is 550 fi les in case of an appointed time logger. If the capacity becomes short during logging operation, logging operation terminates with the following screen displayed. Replace the SD memory card immediately, if this screen is displayed. Press the
ESC
key, or remove the memory card, the message will be cleared.
Note) After reaching the maximum data fi le, the logging will stop.
Recording capacity in case an SD memory card of 256 MB is used with continuous logger Where the preservation period is 30 seconds and where logger data of all of 14 types is stored, it is possible to store measured data for about a year. In the case stated above, the measured data is divided into 16 fi les, and the capacity of a fi le is about 15 MB.
See “10.2.1 Setting of data logger function” for the continuous logger and appointed time logger. See “16.5.1 Types of measured data to be logged” for logger data types.
Bulletin F-9-PUX2
16
5. POWER ON AND POWER OFF
5.1 Operating power supply
There are two methods available for energizing this instrument; by the built-in battery or with the power adapter.
(1) Energizing with built-in battery
(1) To charge the battery
Turn OFF the instrument power and connect the AC power adapter. The “CHARGE” LED is lighted in red, and “DC IN” LED is lighted in green. When the instrument is fully charged, "CHARGE” LED goes out.
* About 3 hours will be required for charging.. * In the fully charged condition, the instrument can measure for about 12 hours.
(On condition that the display backlight is turned off and the printer is unused, do not use current output. The ambient temperature is near normal temperature (20°C).)
Note) The charging limit of the built-in battery is 0 to +40°C. If the charging is operated beyond
that range, it will cause hi-temp leak, performance deterioration, and short battery life.
(2) To energize by built-in battery
When turning on the power supply without connecting the power adapter, the instrument will be energized by the built-in battery. Before use, the battery should be fully charged.
(2) Energizing by power adapter
• AC power adapter
(1) Connect the power connector conversion
mode to the output plug for AC power adaptor. (The products have already been connected.)
(2) Connect the plug of the power connector
conversion mode to the 12V DC connec­tor of the main unit. Inserts joining the connected projection to the cutout, turns the sleeve lock.
(3) Insert the input plug of this adapter into
the power receptacle. This adapter has an input voltage range of 90 to 264V AC (at 50/60Hz).
(4) Insert the input plug of AC adapter into
the outlet.
• Use the exclusive power adapter only. Don’t use other adapters, or it may result in an accident.
• Except the main unit (printer, power adapters, etc.), it is not protected for dust or waterproof. Avoid using the product in a place where it will be exposed to water or humidity.
CAUTION
Power connector conversion cord
AC power supply adapter
Power cord
Cord side connector Flow transmitter side
connector
Sleeve
ProjectionCutout
Bulletin F-9-PUX2
17
5.2 Turning on the power and language preference
(1) Press the ON switch of the main unit to turn ON the power.
(2) Turn ON the power, and the following
screen appears.
(3) If no selection is chosen on the
the screen for about 5 sec. the “MEASURE” screen appears.
Note1) Select any of 6 languages (Japanese, English, German, French, Spanish, and Chinese).
Note2) To return to the “Language Selection” screen from the “MEASUREMENT” screen in
display, turn OFF the power once and then turn it ON again. In the initial screen that is
displayed, press the
ENT
key.
ENT
ENT
Language to be set is displayed.
To select the language
Note:
From the next step, the language you selected can be used.
When the language is displayed (for about 5 sec.), press the ENT key, and the “Language Selection”screen appears. In the screen that is displayed, select your desired language and press the ENT key. It returns to the “MEASUREMENT” screen.
Bulletin F-9-PUX2
18
5.3 Power OFF
(1) Power OFF by [OFF] switch
Keep pressing the [OFF] switch on the main unit for 3 seconds or longer, to turn OFF the power. In case where measured data is being logged to an SD memory card, execute logging interrupt processing before turning OFF the power.
(2) Power OFF caused by drop in capacity of built-in battery
In case of operation with built-in battery, the power is turned OFF about 40 minutes (see Note) after remaining capacity short (
) is indicated. In case where measured data is being logged to an SD memory card, execute logging interrupt processing before turning OFF the power.
Note) This length of time varies by ambient temperature and bat-
tery conditions. The time depends on use conditions.
(3) Precautions for parameter setup change
When parameter setup is changed, parameters are stored in the internal non-volatile memory upon return to the measurement screen. The stored parameters are held even when the power is turned OFF. Caution: If the power is turned OFF without returning to the measurement screen after param­eter setup changes, the parameters are not stored, and setup is required again.
Do not operate the main unit using an AC power adaptor in the state where the built­in battery is removed from the main unit.
• If the power cable is disconnected from the power outlet or if power failure arises while measured data is being logged to the SD memory card, the data written to the SD memory card may be lost.
CAUTION
Bulletin F-9-PUX2
19
6. WIRING
6.1 Diagram
SD
CHARGE DC IN
FEED
P
ESC
ON
OFF
Print
ENT
MENU
Printer (option)
Detector
Detector
Exclusive use signal cable
To connect signal cables for PSX2-A/B/E/HT
To connect signal cables for PSX2-C/D
BNC connector
BNC connector
BNC adaptor
Signal cable
AO analog output 4 to 20mA DC AICH1 analog input 4 to 20mA DC or 1 to 5 V DC AICH2 analog input 4 to 20mA DC
Analog input/output cable
AC90 to 264V
Power cord
AC power adaptor
Power connector Conversion cord
To connect PC
PC
Flow transmitter
USB cable
SD memory card
for use AC adaptor
Sensor input (the downstream side)
Sensor input (the upstream side)
6.2 Connection of dedicated cables
This cable is used for connecting the detector to the main unit.
(1) Connect dedicated cables to the upstream and downstream sides of the detector.
(2) Connect one cable connected to the upstream side of the detector to the “UP STREAM”
connector of the main unit, and connect the other cable connected to the down stream side of the detector to the “DOWN STREAM” connector.
DOWN STREAMUP STREAM
Upstream Downstream
Flow direction
Detector
Bulletin F-9-PUX2
20
6.3 Connection of analog input/output cable (4 to 20 mA DC)
This cable is used for connection of receiving instruments (indicators, recorders, etc.) and fl ow transmitter to the main unit. Analog I/O cable is connected as shown below. The cable end is treated with a clip.
Red (+)
Red
(+)
Black (í)
Black
(í)
4 to 20mA
AO
(output)
AI/AO
Note) Plug the connector into AI/AO.
AI
(input)
Indicator, recorder, controller, etc.
Red
(+)
Black
(í)
AIch2
AO
AIch1
(1) Connect clips of the analog I/O cable to the (+) and (í) sides of the receiving instruments,
respectively.
(2) Connect the analog I/O cable to the “AI/AO” connector at the side panel of the main unit.
Note) Allowable load resistance of analog output should be adjusted to 600: or less. Input resistance of analog input is 200:
Red
Converter
Black
Red
Black
Red
Black
AO
AI CH1
AI CH2
í
+
A
6.4 Connection of USB cable
When PC software is used, open the cap of down face of the main unit and USB port of PC; transmit connecting “USB” port with USB cable. For PC software, refer to Chapter 12.
Mini USB cable
Maximum 3m
Bulletin F-9-PUX2
21
7. INPUT OF PIPING SPECIFICATIONS
Before installing the detector, set the specifi cations of a pipe in the main unit to allow measurements.
Caution) Measurements cannot be accomplished without these settings.
7.1 Display of pipe setup screen
(1) Press the
MENU
key on the “MEASURE” screen to
display the “MENU” screen.
(2) Check that the “SITE SETUP” is reversed from
white to blue.
ENT
(3) Press the
ENT
key, and the “SITE SETUP” screen
is displayed.
(4) Press the key, and move the cursor to “2: PRO-
CESS SETTING”.
ENT
Bulletin F-9-PUX2
22
(5) Pressing the
ENT
key returns to the “PROCESS
SETTING” screen.
(6) Outline of PIPE PARAMETER (Parameter ĺ Page No. for reference)
Sets external dimensions of pipe ĺ P27
Sets pipe material ĺ P28
Sets lining thickness ĺ P29
Set kind of fluid ĺ P32
Sets sensor mounting method ĺ P34
Sets lining material ĺ P30
Sets pipe thickness ĺ P31
Sets type of sensor ĺ P35
Sets transmission voltage ĺ P36
Bulletin F-9-PUX2
23
(7) Display of mounting dimensions
After you fi nish the site setting on establish site screen, “Decision” is reversed from white to blue by pressing
ENT
key. Displays the message “After mounting the sensor, perform Zero point adjustment”, then goes back to “SITE SETUP” screen. At the last line the “SENSOR SPACING” value is displayed.
ENT
Mounting dimension
Install the sensor according to chapter 8. MOUNTING OF DETECTOR and the mounting
dimension is as displayed on the last line.
• For small pipe diameter, the sensor mounting length can be 0.0mm.
• When the sensor mounting length is 0.0mm, error of the measurement is approxi­mately ±2 to 5%.
CAUTION
Bulletin F-9-PUX2
24
7.2 Entry of site name (not required measurement)
Enter the name of the site (where measurement is performed). This name is registered with process setting ((4) of page 21).
(1) Move the cursor to “1: SITE MEMORY” on the
SITE SETUP screen.
Note) Before setting the “2. Establish setting”,
the Site registration is required.
(2) Press the
ENT
key to display the SITE MEMORY
screen.
(3) Press the
ENT
key after checking that cursor is
placed in the MODE.
ENT
(4) When the mode selection screen appears, move
the cursor to “REGISTRATION” and press the
ENT
key.
ENT
ENT
Bulletin F-9-PUX2
25
(5) Move the cursor to the unregistered fi eld and press
the
ENT
key.
ENT
(6) When the entering screen appears, enter the name
of the site. Up to 10 characters can be entered. (See the following for the method of entering.)
ENT
[Reference] Description of character entry screen
Select a character and press the
ENT
key. Characters will be displayed one by one in the entry fi eld.
Select “BS” and press the
ENT
key to delete characters one by one.
In case of stoping entry in the middle, select “CAN” and press the
ENT
key to return to the original
SITE MEMORY screen.
Character entry field
Key for registering characters in the entry field
Cancel key for character entry.
Character display
Key for deleting a character in the entry field
Bulletin F-9-PUX2
26
(7) Move the cursor to “END” and press the
ENT
key
to complete the character entry.
When moving the cursor in the character entry fi eld
Press the
ESC
key so that the cursor “ | ” will change to
Ű”.
The cursor can be moved by the and the key.
For entering characters to the place the cursor is
moved, press the
ESC
key
The cursor moves to the character entry fi eld.
Note 1) Entry can be made with alphanumeric characters.
Note 2) To stop character entry in the middle, select “CAN” and press the
ENT
key.
The original SITE MEMORY screen reappears.
Bulletin F-9-PUX2
27
7.3 Outer diameter of piping (Range: 13 to 6000 mm / 0.51 to 236 inch)
The “OUTER DIAMETER” is reversed from white to blue, on the “PROCESS SETTING” screen Press the
ENT
key, the screen of “OUTER DIAM­ETER” for selecting the input method of outer diameter measurement and “PERIMETER” screen will appear. Press the
ENT
key after the selection to enter the outer dimension.
Use the
or key to cause the digit to move in the right and left direction Use the
or key to enter the numeric value. After entry, press the
ENT
key.
Note) Enter outer dimensions, not nominal diameter (example: 20A o 20).
ENT
ENT
ENT
Example) When the outer diameter of piping is 318.5 mm:
ENT
ENT
Outer
diameter
Perimeter
Outer diameter of piping
Perimeter of piping
Bulletin F-9-PUX2
28
7.4 Piping material
Press the key so the “PIPE MATERIAL” is reversed from white to blue. Press the
ENT
key, and the “PIPE MATERIAL”
screen will appear.
Select the material by the
or key.
After entry, press the
ENT
key.
When “OTHERS” is selected:
Enter the sound velocity (range: 1000 to 3700m/
s). See page 163, Table (28).
ENT
ENT
ENT
Example) When the piping material is cast iron:
Bulletin F-9-PUX2
29
7.5 Wall thickness (range: 0.1 to 100.00mm / 0.004 to 3.9 in.)
Press the key, so the “WALL THICKNESS” is reversed from white to blue. Press the
ENT
key, Wall thickness can be entered (See pages 156 to 162, Piping Data ). Use the
or key to move the digit to the left and right. Using the
or key, enter the value. After
entry, press the
ENT
key.
B : Lining
thickness
B
A : Wall
thickness
A
Lining and wall thickness of piping
If the wall thickness is not known, measure
it by a wall thickness gauge, and enter the
value.
ENT
ENT
ENT
Example) When the wall thickness is 1.25 mm:
Bulletin F-9-PUX2
30
7.6 Lining material
Press the key, so the “LINING MATERIAL” is re­versed from white to blue. Press the
ENT
key, the “LINING MATERIAL”
screen will appear.
Select the material, using the
or key. After
selection, press the
ENT
key.
When “OTHERS” is selected:
Enter the sound velocity (range 1000 to 3700m/s).
See page 163, Table (28).
ENT
ENT
ENT
Example) When the lining material is mortar:
Bulletin F-9-PUX2
31
7.7 Lining thickness (unit: mm) (range: 0.01 to 100.00 mm)
When the lining material is set to items other than “None” in 7.6 Lining material. Press the
key, so the “LINING THICKNESS” is reversed from white to blue. Press the
ENT
key, lining thickness value entry can be performed. The cursor can shift the numeric digit by the
or key. The numeric can be entered by the or key.
After entry, press the
ENT
key.
ENT
ENT
ENT
Example) When the lining thickness is 1.25 mm:
Bulletin F-9-PUX2
32
7.8 Kind of fl uid
Jump to 3/4 page with or key. Select kind of fl uid. For fl uid having no entry, enter sound velocity. (Range: 500 to 2500 m/s or 1640 to 8202 ft/s) Press the
or key, so the “KIND OF FLUID” is
reversed from white to blue. Press the
ENT
key to display the “KIND OF FLU-
ID” screen.
Select the kind of fl uid by the
or key.
After selection, press the
ENT
key.
When “OTHERS” is selected:
Enter sound velocity. See page 163, Table (27)
and (29).
ENT
ENT
Bulletin F-9-PUX2
33
7.9 Viscosity
There is no need to change “1.0038E-6m2/s” when measuring water.
Return the screen by pressing the
key.
Remarks
Dynamic viscosity coeffi cient is set to water (20°C).
When measuring accurately or measuring fl uid other
than water, enter as needed.
(See page 163, Table (29).)
(Range: 0.001 × 10
í6
to 999.999 × 10í6m2/s)
Press the
key, so the “VISCOSITY” is reversed from white to blue. Press the
ENT
key, you can enter the dynamic vis­cosity coeffi cient. Move the digit by pressing the
or key and
enter numeric values by using the
or key.
After entry, press the
ENT
key.
ENT
ENT
Bulletin F-9-PUX2
34
7.10 Selection of sensor mounting method
Mounting methods available for the sensor are V method and Z method as illustrated. To select the mounting method; Press the
key, so the “SENSOR MOUNT” is reversed from white to blue. Press the
ENT
key. The “SENSOR MOUNT”
screen will appear.
Select either V or Z method by the
or
key.
Remarks
Select the V method generally. Use the Z method in
the following cases:
• Ample space is not provided.
• High turbidity
• Weak receiving waveform
• Thick scale is deposited on the pipe internal surface.
V method
Z method
(Except.
Small sensor PSX2-B)
ENT
ENT
Bulletin F-9-PUX2
35
7.11 Kind of sensor
Press the key, so “SENSOR TYPE” is reversed from white to blue. Press the
ENT
key to display the sensor type. Select any sensor from the type code of sensor to be used. Select the sensor by the
or key.
ENT
ENT
Bulletin F-9-PUX2
36
7.12 Transmission voltage (used when an indicator is 1 or less during measurement)
Press the key, so the “TRANS. VOLTAGE” is reversed from white to blue. Press the
ENT
key, the screen is ready to allow the selection of the transmission voltage level. Use the
or key to select the level.
Select “40Vpp” or “80Vpp” generally.
If the indicator cannot be set to MAX with the level at “160Vpp”, ultrasonic wave may be attenuated due to contamination or scales deposited on the piping external and internal surfaces. Change measurement location.
Example) When transmission voltage is
set to “160Vpp”:
ENT
The indicator will be updated on the mea-
surement screen only.
If less than 2 indicators (intensity of receiving waveform) are displayed on the measurement screen, raise the transmission voltage.
ENT
ENT
Indicator
Bulletin F-9-PUX2
37
7.13 Completion of PROCESS SETTING
After the settings are completed, press the key so “DECISION” is reversed from white to blue. Pressing the
ENT
key to complete settings, and then returns to the “SITE SETUP” screen. After mounting the sensor, perform zero point calibration.
ENT
MENU MENU
Note) When the inner mounting diameter is 13mm, the sensor mounting method is 0.0mm or less de-
pending on the pipe materials.
Necessary pipe thickness for fl uid water [unit: mm (inch)]
CARBON STEEL 2.1 FRP 3.21
STAINLESS STEEL 1.87 DUCTILE IRON 2.15
PVC 3.69 PEEK 3.69
COPPER 3.82 PVDF 3.69
CAST IRON 2.98 ACRYLIC 2.70
ALUMINUM 1.99 PP 3.69
When the sensor mounting length is 0.0mm or less, error of the measurement is approximately ±2
to 5%.
Bulletin F-9-PUX2
(.085)
(.074)
(.145)
(.150)
(.117)
(.078)
(.126)
(.085)
(.145)
(.145)
(.106)
(.145)
38
8. MOUNTING OF DETECTOR
8.1 Selection of mounting location
Detector mounting location, i.e., the conditions of the pipe subjected to fl ow rate measurement
exert a great infl uence on measurement accuracy. So select a location meeting the conditions
listed below.
(1) There is a straight pipe portion of 10D or more on the upstream side and that of 5D or more on
the downstream side.
(2) No factors to disturb the fl ow (such as pump and valve) within about 30D on the upstream side.
L 10D
Detector
L 50D
L 30D
Flow control valve exists on upstream side.
Flow control valve exists on downstream side.
L 10D
L 10D
L 10D
L 5D
L 30D
1.5D
L 50D
More than
0.5D
More than
10D
More than
10D
D
L 5D
L 5D
Check valve
P
Stop valve
More than 10D
90° bend
Te e
Diffuser
Reducer
Valves
Pump
Classification For upstream side For downstream side
Extracted from Japan Electric and Machinery Industry Society (JEMIS-032)
Bulletin F-9-PUX2
39
(3) Pipe is always fi lled with fl uid. Neither air bubbles nor foreign materials are contained in the
fl uid.
(4) There is an ample maintenance space around the pipe to which the detector is to be mounted
(see fi gure below). Note 1) Secure an adequate space for allowing a person to stand and work on both sides of a
pipe.
Note 2) D indicates the inside diameter of a pipe.
D + 1200 or more
600
or more
D
600
or more
200
or more
200
or more
Not e
2000 or more
D : Pipe diameter
Space required for mounting detector
(5) The piping must completely be fi lled with fl uid when it fl ows.
Pump
Air-collecting
Good
Good
Pipe may not be filled with liquid.
Pipe may not be filled with liquid.
(6) For a horizontal pipe, mount the detector within ±45° of the horizontal plane.
For a vertical pipe, the detector can be mounted at any position on the outer circumference.
Horizontal plane
Pipe
Deposits of sludge
Air bubbles
45°
45°
Bulletin F-9-PUX2
(47)
(
23.6
)
(
23.6
)
unit: mm (in.)
40
(7) Avoid mounting the detector near a deformation, fl ange or welded part on the pipe.
Welded part Flange or welded Welded part
Bulletin F-9-PUX2
41
8.2 Selection of detector
(1) Selection of mounting methods
There are 2 methods for mounting the detector; V method and Z method. For the mounting space, see the following sketch.
Length of frame of each sensor
Frame
Length of frame of each sensor
L L
L: Mounting dimension
<Small diameter sensor, small sensor or high-temperature sensor>
mounting dimension for sensor displayed on the SITE SETUP screen
D
D
<Large/Medium sensor>
Detector
L
V method
Detector
L
Z method
V method Z method
Mounting method
Employ the Z method in the following cases.
• Mounting space need be saved (mounting space of the Z method is about one half of the V
method's).
• Turbid fl uid such as sewage is to be measured.
• Pipe has mortar lining.
• A thick fi lm of scale may have been formed on the inner surface of pipe because it is old.
• In sufi cient received signal-strength with mounting detectors in V method while using maxi-
mum transmission voltage.
Bulletin F-9-PUX2
42
(2) Image fi gure of mounting dimension
PSX2-C
V method
V method
V method
Z method Z method Z method
Mounting dimensions
Mounting dimensions
Mounting dimensions
Mounting dimensions
Mounting dimensions
Mounting dimensions
Mounting method
Mounting dimensions
Type
Mounting method
Mounting dimensions
Type
Mounting method
Mounting dimensions
PSX2-C PSX2-D PSX2-A/E/HT
PSX2-D
(3) Detector selection standards
The Z method for large size sensor is recommended for outer diameter 300mm or more. PSX2-D should be used as much as possible for pipes such as old pipes, cast iron pipes, and mor­tar lining pipes, through which it is diffi cult for ultrasonic signals to pass.
Type Diameter Temperature
PSX2-B
13 100mm (V method)
í40 +100°C
í40 +100°C
í40
+200°C
í40 +80°C
Detector
PSX2-A
50 300mm (V method)
PSX2-HT
50 250mm (V method)
PSX2-D
200 3000mm (V method)
200
6000mm
(Z method)
í40 +80°
F PSX2-C
200 600mm (V method)
200
1200mm (Z method)
150 400mm (Z method)
150 400mm (Z method)
Bulletin F-9-PUX2
Type
PSX2-A/B/E/HT
43
8.3 Use of surface-treated accessories
Eliminate pitting, corrosion, unevenness, etc. with paint thinner and sandpaper from the pipe
portion where the detector is to be mounted. Note) In case jute is wound on a pipe, it should be peeled off before the above treatment.
When cast iron pipe is used, grind the sensor mounting surface by using a sander for smoothness.
Jute is wound
Detector Width
Pipe
Width
Small outer diameter PSX2-B
320 mm (12.6") or more
Small size (standard) sensor
PSX2-A
540 mm (21.3") or more
Large size sensor
PSX2-D
Medium size sensor
PSX2-C
Mounting dimension
(L) + 200 mm (7.9") or more
Mounting dimension
(L) + 200 mm (7.9") or more
High temperature
PSX2-HT
530 mm (20.9") or more
Bulletin F-9-PUX2
44
8.4 How to mount small size (standard) sensor and small outer diameter sensor to pipe
8.4.1 How to mount a sensor (V method)
(1) Loosen the lock nut and slide the sensor so as to
meet the mounting dimension and then tighten the nut.
Element holder
Lock nut
Saddle
Scale
Cursor
Mounting dimension (L)
Frame
BNC connector
(2) Apply a coat of silicone grease to the transmit-
ting surface of the sensor. Spread the compound over the entire area. Keep the sensor retracted by turning the element holder counterclockwise. After cleaning the surface of the pipe, the sensor should be mounted
Transmitter unit
Element holder
(3) Fix the both ends (saddles) of the sensor to the
pipe by cloth belts. Mounting will be facilitated by winding the cloth belts on the pipe in advance. Cloth belts are usable at 80°C or lower. If be­yond 80°C, stainless steel belts should be used. (High-temperature stainless steel type of
belt)
Cloth belt
(4) Make sure the sensor is mounted in parallel with
the pipe axis and the mounting dimension is right. Then, turn the element holder clockwise until the sensor comes in close contact with the pipe. Stop turning the element holder when it stiffens because the transmitting surface comes in con­tact with the pipe surface. Be careful not to turn the holder excessively.
Element holder
Cable
CAUTION
Apply a small quantity (like toothpaste) of
silicon grease to the transmitter unit.
Bulletin F-9-PUX2
45
8.4.2 How to mount a small size (standard) sensor (Z method)
(1) Remove saddle set screws at 4 loca-
tions, and remove a saddle and a sen­sor unit out of the frame. Also, remove a saddle on the guide rail for small size sensor (option).
Element holder
Lock nut
Saddle
Scale
Curser
Frame
BNC connect or
Guide rail for small size sensor
(2) Mount the removed sensor unit on the
guide rail for small size sensor. Fasten the sensor unit with mounting dimension (L).
Mounting dimension (L)
(3) Spread silicone grease over the whole
transmitting surface of the sensor.
Turn the element holder counterclock­wise to return the sensor. After cleaning the surface of the pipe, the sensor should be mounted.
Element holder
Silicone grease
Transmitting surface
(4) Mount each sensor individually on the
marking line.
Front view Back view
Upper side of
the marking line
Bottom side of
the marking line
Bulletin F-9-PUX2
46
(5) Make sure that the sensor is mounted in paral-
lel with the piping and that the mounting posi­tion is correct. Then, turn the element holder clockwise until the sensor is fi rmly fi tted to the piping. Stop turning the element holder where the transmitting surface contacts the surface of pipe, and thus the element holder will not rotate. Do not turn it excessively.
Element holder
Cable
Bulletin F-9-PUX2
47
8.5 How to mount large and medium size sensor
8.5.1 How to determine mounting position
Determine the mounting position by carrying out the following work.
For this work, gauge paper is necessary (For the gauge paper, refer to page 57).
(1) Match the edge of gauge paper with the line at
about 100mm (3.9") from one end of the pipe portion treated for detector mounting, and wind the gauge paper so that the line marked on the paper is parallel with the pipe axis (fi x with tape not to allow deviation). At this time, the edge of gauge paper should be aligned.
Align this edge.
100mm
Line drawn on gauge paper
(2) Extending the line marked on the gauge paper,
mark straight line A on the pipe.
Draw line A.
(3) Mark a line along on edge of the gauge paper.
The intersection of this line and straight line A is replaced with A
0
.
Draw a line along the edge.
A0
(4) In mounting by the V method, peel the gauge
paper and measure the mounting dimension from A
0
to determine A2 position. At this posi­tion, mark a line orthogonal to the straight line A.
A
0
and A2 become the mounting positions.
Example) L = 200mm (7.9")
A0A2
200mm
(5) In mounting by the Z method, measure the
circumference from A
0
with a measuring tape.
At 1/2 of the circumference, determine points B
0
and B
1
, and mark a line (straight line B) con-
necting those points.
A0A1
B1 B0
Straight line B
A0, A1B0, B1
(6) Mark the points B0 and peel off the gauge paper.
Measure the mounting dimension from B
0
to
determine B
2
position. At this position, make a
line orthogonal to the straight line B.
A
0
and B2 become the mounting positions.
Example) L = 100mm (3.9")
B2
B2
B0
B0
100mm
A0
Bulletin F-9-PUX2
48
8.5.2 How to connect medium size sensor for PSX2-C type only
(1) Remove the sensor cover.
(2) Mount the sensors so that the upstream and
downstream sensors can be distinguished from each other. Remove the cable clamp. Note) In case of removing the cable clamp, be
sure not to lose the nut.
Driver
Cable clamp
Cable clamp
Nut
(3) Insert the coaxial cable through the cable lead-in
port. loosen the terminal screws (G, +). Connect core line white to (+), shield wire to (G). Note) At this time, remove the resistor.
Coaxial cable
CAUTION
Be careful not to cut your hands or etc. by the cover.
CAUTION
For connecting coaxial cable to terminal, turn the power off.
Bulletin F-9-PUX2
49
(4) Secure the coaxial cable with the cable clamp.
Cable clamp
(5) Put the cover on the detector.
Bulletin F-9-PUX2
50
8.5.3 How to connect large size sensor for PSX2-D type only
(1) Slide the detector cover slightly. Remove the
cover with a driver.
Cover
Transmission direction mark
(2) Determine the mounting position of sensor on
the pipe. Align the transmission direction marks.
Transmission direction mark
(3) Put a mark on the inlet of coaxial cable.
When the pipe is horizontally installed with the detector, allow the coaxial cable to be suspended to prevent entry of water from the cable inlet. When the pipe is installed vertically, it does not matter how the coaxial cable should be installed.
Note) Upstream and downstream sensors
should be able to be identifi ed.
(4) Connect the coaxial cable to terminal (G, +) and
fi x it with the cable clamp. Connect core line white to (+), shield wire to (G).
Cable retainer
Rubber bushing
(5) Install the cover.
CAUTION
• Be careful not to cut your hands or etc. by the cover.
• For connecting coaxial cable to terminal, turn the power off.
Bulletin F-9-PUX2
51
8.5.4 Mounting of medium type sensor on pipe
Mounting the detector using the following procedure.
(1) Provide wire rope for the upstream and the
downstream detectors. Make sure that the length of the wire rope is longer than the circumference of the pipe.
(2) Lay the wire rope around the pipe at the position
of the upstream detector. Then hook the mounting spring into the wire rope.
(3) Spread silicone fi ller over the whole transmitting
side of the sensor. Care should be taken to prevent entry of air bubbles.
(4) After cleaning the surface of the pipe, the sensor
should be mounted.
(5) Spread the wire rope near the marked lines in
the left-right direction, bring the sensor in close contact and fi t the wire rope. Make sure that the matching mark on the sensor is aligned with the marking line.
Transmitting mark
Matching mark
Marking line
Sensor
Marking line
Mounting spring
Pipe
CAUTION
Be careful not to cut your hands or etc. by the wire rope.
Bulletin F-9-PUX2
52
(6) Make sure that the center mark on the sensor is
aligned with the marking line. Then, connect the coaxial cable to the transmitter.
Note) Do not pull the coaxial cable.
If it is pulled, the sensor is shifted which results in incorrect measurements.
(7) After mounting the upstream sensor, mount the
downstream sensor in the same way. The fi gure is for mounting by the Z method.
Upstream
side
Cable side
Cable sideTransmitting marker side
Transmitting marker side
Downstream
side
Marking line
Matching mark
Bulletin F-9-PUX2
53
8.5.5 How to mount large size sensor to pipe
(1) Height adjustment of guide plate
• Place the sensor on the pipe surface in parallel
with the pipe axis.
• Loosen the guide plate fi xing screw and slide
the guide plate until its edge and transmitting surface touch the surface of pipe.
• Then tighten the fi xing screw.
Pipe
Guide plate
Fixing screw
Transmission surface
Transmission direction mark
180
600
Sensor
Marked lines
Fastening
spring
Loosen this wire clip and pull the wire rope.
Pipe
Transmitting
surface
(2) How to determine the length of wire rope
• Place the sensor on the marked lines and fi t the
wire rope and fastening spring.
• Loosen the wire clip and pull the wire rope
until the overall length of fastening spring approximates 180mm (7.1"). Then tighten the wire clip.
(The fastening spring has a free length of
110mm or 4.3")
• While fi xing the wire rope, remove the sensor.
(3) Mounting of sensor
• Wipe off contaminates from the transmitting
surface of sensor and the sensor mounting surface of pipe.
• Apply the silicone grease on the transmitting
surface of sensor wile spreading it evenly.
• Film thickness of the silicone grease should be
about 3mm.
• Spread the wire rope near the marked lines
in the left-right direction, bring the sensor in close contact and fi t the wire rope.
• Align the matching mark of sensor with the
marked line. In addition, make the transmit­ting direction marks of sensors face each other.
• Make sure the matching mark of sensor is
aligned with the marked line and connect the coaxial cable to the converter.
Note) Do not pull the coaxial cable. Other-
wise, the sensor will be activated to disturb measurement.
Transmission mark
Matching mark
Marked line
Sensor
Marked line
Fastening spring
Pipe
Transmission
mark
Mounting
dimension (L)
Matching mark
Marked lline
CAUTION
Be careful not to cut your hands or etc. by the wire rope.
Bulletin F-9-PUX2
54
8.6 How to mount high temperature sensor to pipe
8.6.1 How to mount a sensor (V method)
(1) Loosen the lock nut and slide the sensor so
as to meet the mounting dimension and then tighten the nut.
BNC connect
Element holder
Lock nut
Saddle
Cursor
Frame
Scale
Mounting dimension (L)
(2) Apply a coat of grease for high temperature to
the transmitting surface of the sensor. Spread the compound over the entire area. Keep the sensor retracted by turning the ele­ment holder counterclockwise. After cleaning the surface of the pipe, the sen­sor should be mounted.
High temperature grease
Spatula
Transmission unit
(3) Fix the both ends (saddles) of the sensor to
the pipe by stainless belts.
Stainless belt
Stainless belt
(4) Make sure the sensor is mounted in parallel
with the pipe axis and the mounting dimen­sion is right. Then, turn the element holder clockwise until the sensor comes in close contact with the pipe. Stop turning the element holder when it stiff­ens because the transmitting surface comes in contact with the pipe surface. Be careful not to turn the holder excessively.
Element holder
Cable
CAUTION
Be careful not to cut your hands or etc. by the stainless belt.
Bulletin F-9-PUX2
55
8.6.2 How to mount a sensor (Z method)
(1) Remove saddle set screws at 4 loca-
tions, and remove a saddle and a sen­sor unit out of the frame. Also, remove a saddle on the guide rail for high temperature sensor (option).
BNC connector
Element holder
Lock nut
Saddle
Cursor
Frame
Scale
Guide rail for high temperature sensor
Sensor unit
(2) Mount the removed sensor unit on the
guide rail for high temperature sensor. Fasten the sensor unit with mounting dimension (L).
Mounting dimension (L)
(3) Spread high-temperature grease over
the whole transmitting surface of the sensor.
Turn the element holder counterclock­wise to return the sensor. After cleaning the surface of the pipe, the sensor should be mounted.
Element holder
Transmitting surface
High temperature grease
Spatula
(4) Mount each sensor individually on the
marking line.
Front view Back view
Upper side of
the marking line
Bottom side of
the marking line
Bulletin F-9-PUX2
56
(5) Make sure that the sensor is mounted
in parallel with the piping and that the mounting position is correct. Then, turn the element holder clockwise until the sensor is fi rmly fi tted to the piping. Stop turning the element holder where the transmitting surface contacts the surface of pipe, and thus the element holder will not rotate. Do not turn it excessively.
Element holder
Cable
Bulletin F-9-PUX2
57
8.7 How to fold gage paper (used for determining mounting position)
(1) Prepare a sheet of paper (vinyl sheet) of 4 D or
more in length and 200 mm (7.9") or longer in width (D is preferable) as shown below.
4D
Parallel
200 mm or D or larger
About 100 mm
(2) Draw a line intersecting at right angles with the
longest sides about 100 mm (3.9") from one paper end.
Bulletin F-9-PUX2
58
9. START MEASURING
When wiring, piping settings and mounting of the sensor are completed, start the measurement.
The contents displayed on the measurement screen are as follows.
• On the measurement screen, instantaneous fl ow, instantaneous fl ow velocity, integrated fl ow rate,
analog output, and analog input are displayed.
Of the 3 stages displayed on the MEASURE screen, contents can be arbitrarily allocated. Alloca-
tion is accomplished by selection of “measurement kind (fl ow rate, velocity, total, etc.)”.
If the fl ow rate is displayed when water fl ow stops, refer to page 66, “ZERO ADJUSTMENT” and
page 72, “CUT OFF”.
If the fl ow display fl uctuates, refer to page 70, “DAMPING”.
• Integrated fl ow rate value is available in the range from 0000000000 to 9999999999. If the value
exceeds 9999999999, it returns to the preset value.
• Move the cursor on the measurement screen using the
, , and keys.
(1) Clock
(7) Site name
Display 1
Cursor
Display 2
Display 3
(10) Measure­ ment kind
(10) Measure­ ment kind
(10) Measure­ ment kind
(2) SD memory card
(6) Battery
(4) Analog input/output
(5) Indicator
(8) Quick logger
(13) Switching measure­ ment screen
(15) Totalize reset
(9) Status display
(14) Stat us display of totalize
(12) Unit of totalize
(11) Unit of flow rate
(3) Measurement mode
Bulletin F-9-PUX2
59
(1) Clock
This instrument has a timer function. Refer to “10.3.1(1) Clock” function to set the time. The timer function should be used based on this clock.
(2) Memory card
Displays the memory card loading status.
: When the memory card is not set. : When the memory card is set. : When the memory card is fi lled up : When the memory card is write protected. : When the memory card is write-protected and being fi lled up.
(3) Measurement mode
Displays the current measurement mode.
: Measured by the transit time method.
Indication at heat quantity measurement (icon color indicates the status).
• Black: No heat quantity measurement (Example:
)
• Blue: Heat quantity measurement, cooling operation (Example:
)
• Red: Heat quantity measurement, heating operation (Example:
)
For measuring heat fl ow, refer to “10.3.3 CALORIE MODE” function.
(4) Analog input/output
Display the usage state of analog input and output. For using analog input or output, refer to “10.3.2 analog input/ output” function.
: Analog input/output valid : Analog input/output invalid
(5) Indicator
Shows the intensity of ultrasonic receiving signal. Displays with 4-level. If the signal is weak, refer to “7.12 Transmission voltage” and raise the transmission voltage level.
: With signal (max.)
: With signal : Signal decay
: Without signal
(6) Battery status
Displays the remaining charge of battery. For charging the built-in battery, refer to (1) Energizing with built-in battery in “5.1 Operating power supply”. Power will be turned off in 40 minutes after battery shortage is displayed. (The time may be af­fected by ambient temperature, the operating condition, or the battery condition.)
: Charged : Battery level 2 : Battery level 1 : Battery shortage
(7) Site name
Displays the name of the operated site.
Bulletin F-9-PUX2
60
(8) Quick logger
Logger can be started from the measurement screen. For logger function by timer operation, refer to “10.2.3 LOGGING”. Note) It cannot be started during data logging.
: Logger started
: Logger stopped
: Cannot be started
(9) Status display
Displays the current status. In case more than one error is displayed, the
is indicated at the far right. Check if “NORMAL” is displayed.If the sensor is not connected, other messages may be dis­played. This is not an error. In case another message is displayed after installing and connecting the sensor, take corrective actions according to page 140, “10.8 Contents of error in status display”. If “NORMAL” is not displayed when 1 or less indicator is display, refer to page 147, “12.3 Er­ror in measured value”.
(10) Kind of measurement
When changing the kind of measurement on the measurement screen: Flow rate, velocity, total display can be changed on the measurement screen.
• Move the cursor to the measurement screen to
be changed.
• Press the
ENT
key, and the screen appears,
enabling the kind of measurement to be
selected. Select any kind of measurement by
the
or key and then press the
ENT
key.
(11) Flow rate
When changing the fl ow rate on the measure­ment screen: Unit of fl ow rate may be changed on the mea­surement screen.
• Move the cursor to the unit of fl ow rate to be
changed.
• Pressing
or key, move the cursor to the
unit of fl ow rate you want to change.
• Press the
ENT
key, and the screen appears,
enabling the unit of fl ow rate to be selected.
Select any unit by pressing the
or key
and then press the
ENT
key.
(12) Unit of total
When changing the unit of total, refer to page 67 “UNIT OF OUTPUT”.
Bulletin F-9-PUX2
61
(13) Changing decimal position
Decimal place can be changed. Decimal position can be changed on the mea­surement screen.
• For modifi cation method, move the cursor
by pressing
or key.
• Move the cursor to the both ends of numeric
by pressing
or key (Ż000.000Ź).
• Press the
ENT
key, the decimal position can
be changed. (The ends of cursor color will
thicken up)
• Pressing
or key, select the changing
position, and then press the
ENT
key.
(14) Switching measurement screens
The measurement value screen can be switched to the measurement graph screen. Move the cursor to the
and press the
ENT
key. The screen switches as shown below. Follow the same steps described above to return to the previous measurement value screen.
ENT
Scale setting can be changed on the measurement graph screen. Move the cursor to the
and press the
ENT
key.
Select the item by the
or key and press the
ENT
key to change the setting.
Use the
or key for entering and press the
ENT
for setting.
Pressing the
ESC
key returns to the original status.
ENT
Changing decimal position
Bulletin F-9-PUX2
62
(15) Status display of total
It allows you to start/stop the total process on the “MEASUREMENT” screen. Refer to “10.1.5 TOTAL” about the totalizing function by timer operation. Move the cursor to the
or and press
the
ENT
key. The total process can be made in the “TO­TAL”.
: START: Totalizing in progress : STOP: Not totalized
(16) Total reset
The total value can be set to 0. Move the cursor to the
and press the
ENT
key to reset the total value.
Start
Bulletin F-9-PUX2
63
10.SETTING OPERATION (APPLICATION)
This section describes an outline and page confi guration of each function page. Various function pages are called up from the menu screen.
SITE SETUP RANGE
Setting of input and output range
Condition settings for measurement
DATA LOGGER
PRINTER
Various outputs on printer
Saving of measured value to memory, and display and output of data
SYSTEM SETUP MAINTENANCE
Check function of device status
Change of basic system settings of main unit
[Menu screen][Measure screen]
Various function pages
or
ENT
ESC
MENU
MENU
MENU
Note) For fl ow velocity distribution within option, refer to “10.7 Flow velocity distribution display func-
tion (option).
Bulletin F-9-PUX2
64
10.1 How to use SITE SETUP function (SITE SETUP page)
10.1.1 SITE MEMORY: when registering data which are set and calibrated on the page
[Operation]
(1) Select “SITE MEMORY” by press-
ing the
or key on the SITE SETTING page. Press the
ENT
key, and the “SITE MEMORY” screen is displayed. To return to the “SITE SETTING” screen, press the
ESC
key.
(2) Move the cursor to “MODE” and press
the
ENT
key. The mode selection screen will appear. When pressing the
ENT
key after mode selection, the relevant mode is deter­mined.
(3) Select “SELECTION” to read out the
data, “REGISTRATION” to register the data and “DELETE” to delete the data.
“SITE MEMORY” allows you to register data which are set and calibrated on the “SITE SETUP” page to the memory of the main unit. When measurements are performed repeatedly in the same pipe, registered data can be loaded to help you in achieving measurements. Up to 32 registrations of data can be made to the memory. Registration data: Establish setting, zero point adjustment, unit of output, output control.
Reads out the contents of setting.
Stores the contents of setting in memory.
Deletes the contents of setting.
ENT
ESC
Bulletin F-9-PUX2
65
• For selecting “SELECTION”, select a name of a site by using the cursor and press the
ENT
key. So, this function enables you to load the data.
ENT
• For selecting “REGISTRATION”, move the cursor to an empty fi eld of NAME and press the
ENT
key. So, this function enables you to register the data you set. Enter the name of the site.
(Refer to “7.2 Entry of site name” for details.)
• For selecting “DELETE”, select the name of the site to delete by using the cursor and press the
ENT
key. Select “YES” on the screen and press the
ENT
key. So, this function enables you to
delete the data.
Note: Be careful since pressing “YES” deletes the PROCESS SETTING data you registered.
ENT
ENT ENT
ENT ENT
Bulletin F-9-PUX2
66
10.1.2 ZERO ADJUSTMENT: when performing zero adjustment
[Operation]
(1) Select “ZERO ADJUSTMENT” by the
or key
and press the
ENT
key. The zero adjustment screen
will appear.
(2) Select ZERO ADJUSTMENT, and press the
ENT
key.
Zero adjustment to be specifi ed is carried out.
• [SET ZERO]
Perform zero adjustment in situation where the fl ow is stopped. The measurement indication should be at zero when the
ENT
key is pressed. This zero calibration operation should be performed after stopping fl ow.
• [CLEAR]
Adjustment is cleared.
On this screen, zero point is set or cleared.
When PROCESS SETTING or measurement method (page 93) is changed, perform zero adjustment.
CAUTION
Bulletin F-9-PUX2
67
10.1.3 UNIT OF OUTPUT: when changing unit of each output
Flow rate unit: Select the unit of fl ow rate and output range. Metric system:
L/s, L/min, L/h, L/d, kL/d, ML/d, m3/s, m3/min, m3/h, m3/d, km3/d, Mm3/d, BBL/s, BBL/min,
BBL/h, BBL/d, kBBL/d, MBBL/d
English system: gal/s, gal/min, gal/h, gal/d, kgal/d, Mgal/d, ft
3
/s, ft3/min, ft3/h, kft3/d, Mft3/d, BBL/s,
BBL/min, BBL/h, BBL/d, kBBL/d, MBBL/d
Flow rate total: Select the unit of fl ow rate. Metric system:
mL, L, m3, km3, Mm3, mBBL, BBL, kBBL
English system: gal, kgal, ft
3
, kft3, Mft3, mBBL, BBL, kBBL, ACRE-ft
Temperature: Select the unit of temperature input. Metric system: °C
, K
English system: F, K
Heat fl ow: Select the unit of heat fl ow and output range.
MJ/h, GJ/h, BTU/h, kBTU/h, MBTU/h
Thermal total: Select the unit of total thermal.
MJ, GJ, BTU, kBTU, MBTU
Note) For the change of SYSTEM UNIT, refer to “10.3.1(2) SYSTEM UNIT”.
Direction of selected unit
Display Logger Printer
Flow rate unit
{{{: The unit selected by the unit of output is used.
Flow rate total
{{{: The unit selected by measurement screen is used.
Temperature
{{{
Heat fl ow
{{{
Thermal total
{{{
[Operation]
(1) Press the
or key on the SITE SETUP page and
select “UNIT OF OUTPUT”. Then, press the
ENT
key.
This function enables you to set unit of fl ow rate, total, temperature and total heat quantity.
Bulletin F-9-PUX2
68
(2) Press the or key and move the cursor to the
output item of which unit to be changed.
(3) Press the
ENT
key to open the unit selection screen.
Select the unit by the
or key and then press the
ENT
key.
Bulletin F-9-PUX2
69
10.1.4 OUTPUT CONTROL: when controlling measured value (output control function)
[Operation]
(1) Press the
or key on the SITE SETTING page
and select “OUTPUT CONTROL”. Then, press the
ENT
key and the OUTPUT CONTROL screen is dis-
played.
This function enables you to set the value of damping, output calibration and low fl ow rate cut off.
For details of output control, refer to the items described in the following pages.
• For damping, refer to (1) “DAMPING”: when attenuating the variation of measured value.
• For output calibration, refer to (2) “OUTPUT CALIBRATION”: when calibrating measured value.
• For low fl ow rate cut, refer to (3) “CUT OFF”: output cut off at low fl ow rate.
(2) Press the
or key and move the cursor to the item of which output control setting to be changed, and then press the
ENT
key.
Bulletin F-9-PUX2
70
(1) “DAMPING” : when changing output response
Used for attenuating the variation of measured value. A time constant is set. (Response time of about 63%) Settable range: 0.0 to 100.0 sec in 0.1 sec steps
63%
Time
Response time
Flow rate
[Operation]
(1) Press the
or key on the OUTPUT CONTROL
screen and select “DAMPING”. Then, press the
ENT
key, and the cursor moves to the set item, enabling you to set the response time.
(2) Move the digit by pressing the
or key and
enter numeric values by using the
or key.
After entry, press the
ENT
key for setting.
Bulletin F-9-PUX2
71
(2) OUTPUT CALIBRATION ZERO/SPAN: when calibrating measured value
(output calibration function)
This function enables you to set correction values.
[Settable range of zero point: –5.000 m/s to 5.000 m/s] [Settable range of span: 10 to 200%]
[Operation]
(1) Press the
or key on the OUTPUT CONTROL screen and select “CALIBRATION ZERO” or “CALIBRATION SPAN”. Then, press the
ENT
key, and the cursor moves to the set item, enabling you to make zero/span setting.
(2) Press the
or key to move the digit, and use the
or key to enter a numeric value. After entry,
press the
ENT
key for setting.
0
Correction
0 100
100
Calculation of output value
After correction
Before correction
Flow (%)Flow velocity
105
Zero point shift
Span shift
Measured
value
= Output value
Set span value
100
+ Set zero-point value
Output after correction
×
As output is corrected, measured value changes. It is recommended to set as follows unless correction is required.
Zero point: 0.000 m/s Span point: 100.00%
CAUTION
Bulletin F-9-PUX2
72
(3) CUT OFF: output cut off at low fl ow rate (low fl ow cutoff function)
0.010m/s Flow velocity- 0.010m/s
Output
When fl ow rate is extremely low, its output can be cut off. (range: 0 to 5.000 m/s or 16.4 ft/s) If fl uid in the pipe is moving due to convec­tion, etc., even though the valve is closed, this fl owmeter outputs a measured value. There­fore, values below an appropriate level should be cut off.
[Operation]
(1) Press the
or key on the OUTPUT CONTROL
screen and select “CUT OFF”. Then, press the
ENT
key, and the cursor moves to the set item. Output cut off point is settable.
(2) Move the digit by pressing the
or key and
enter a numeric value by pressing the
or key.
After entry, press the
ENT
key.
Bulletin F-9-PUX2
73
10.1.5 TOTALIZER: when performing the total process of measured data (totalize)
(1) To start/set total output
[Operation]
(1) Select “TOTALIZER” on the SITE SETUP screen by
pressing the
or key.
Press the
ENT
key to display the total output selection
screen.
Total process and setting of total output can be performed.
(3) Move the cursor to “START” by the
or key,
and then press the
ENT
key.
The total will start.
(2) Pressing the
ENT
key enables you to select the total output mode. Select the mode from MANUAL, QUICK, and TIMER by pressing the
or key. (For details of MODE, refer to description of the mode in the following page.)
(4) To stop the total output in the middle, move the cur-
sor to “STOP” and press the
ENT
key. “STOP” is also possible from the totalizing calcula­tion display button on the measurement screen.
Total will not start unless the cursor is pointed to “START” and the
ENT
key is pressed.
In timer mode, start time and date must be in the future compared with the time and date of the system clock. To change the system clock, refer to page 88.
CAUTION
Bulletin F-9-PUX2
74
Mode Description
“MANUAL” mode: Instant total starts
Without choosing STOP, total
continues.
“QUICK TIME” mode: Total starts after the time of set-
ting, total is performed within the time selected from the menu, and it stops automatically after the time passed.
• 30min
• 1hour
• 1hour 30min
• 2hour
• 2hour 30min
• 3hour
“TIMER” mode: Set the time of total to start and
stop. After each time is set, total starts and stops automatically.
Bulletin F-9-PUX2
75
(2) To set total output
(1) Move the cursor to “SETTING” on the TOTAL screen by
the
or key.
Pressing the
ENT
key enables you to select the set item by
the
or key.
Press the
ENT
key to make setting. (See the following.)
“TOTALIZER PRESET”:
Preset the fl ow rate total to restart total. [Settable range: 0.000 to 9999999999]
“TOTAL (THERMAL) PRESET”:
Preset the total heat quantity to restart total. [Settable range: 0.000 to 9999999999] Resetting actual integral values should be performed on the measurement screen. (See Page 58)
“BURNOUT (TOTAL)”: Determines how to dispose of the total
when the measurement status is ab­normal on account of an empty pipe interior or bubbles mixed in fl uid. Settable range HOLD: Stops total (as factory set) NOT USED: Continues total accord­ing to a fl ow rate marked immediately before the error occurrence.
“BURNOUT TIMER”: Sets the time from error occurrence to
error processing. [Settable range: 0 to 900sec (factory set: 10sec)] The total continues until the burnout timer is actuated.
Bulletin F-9-PUX2
76
10.2 Setting of data logger function
This function allows you to save measured values to the SD memory card, call the measured data saved in the memory after measurement is completed, display, and produce output of data on a printer. Recording capacity: Depends on capacity of the SD memory card.
(1) How to view data logger
Call the logged measurement data, make the setting on graph display and print output.
Saved logger data (The green displays under logging.)
Site name
Up to 100 items can be viewed by using the cursor. For 100 or more, check SD memory card directly by your PC.
Sets operation.
• Graph
• Print
Saved data capacity
Free space
Logger
Quick logger
(2) How to view logging screen
This is the screen to set the stored fi le name, kind of measurement data and operation mode which is stored to SD memory card.
Site name
Kind of measurement data
Operation mode
Entry field for the name
Bulletin F-9-PUX2
77
10.2.1 “Logger Operation” mode
There are two logging modes, i.e., quick logger that permits operation from the measurement screen and logger that is set from the menu screen. Logger is of two different modes, i.e., con­tinuous mode and appointed time mode.
• Quick logger
• Logger (1) Continuous mode (2) Appointed time mode
(1) Quick logger
The quick logger starts when quick logger start button in the measurement screen is pressed. The quick logger exits when a period of an hour has elapsed since it was started or when quick logger stop button is pressed.
• Logging time: 1 hour, fi xed
• Cycle: 10 seconds, fi xed
• Measured data type: 3 types (unit and number of digits after decimal point are the same) dis­played in measurement screen and status display
(2) Logger
(1) Continuous mode
Continuous mode is the mode to perform logging in a fi xed period from start date and time to exit date and time. Exit occurs upon elapse of exit date and time or when the stop button is pressed. As the exit time varies by the start time and period, there are cases where it is different from the set exit time.
• Logging time: Start date and time to exit date and time
• Cycle: 10 seconds to 24 hours
• Measured data type: 14 measured data types and status display
Bulletin F-9-PUX2
Start button
Measurement screen
78
Example) Case of setup of logging from 9/1 9:00PM to 9/8 4:00AM
• Start date and hour: 2008/09/01 21:00
• Exit date and hour: 2008/09/08 04:00
9/1 9/2 9/3
9/4 9/5 9/6 9/7
9/8
: PM9:00
: AM4:00
: Logging
(2) Appointed time mode
Appointed time mode is the mode to perform logging in a fi xed period only during a certain time zone of a day between the start date and exit date. Exit occurs upon elapse of exit time of exit period or when the stop button is pressed. As the exit time varies by the start time and period, there are cases where it is different from the set exit time. The difference between start time and exit time is one hour at minimum. If the start time is earlier than the exit time, logging is performed over 0 o’clock.
• Logging period: Start date to exit date
• Logging time: Start time to end time
• Period: 10 seconds to 23 hours
• Measured data type: 14 measured data types and status display
Example) Case of setup of logging for one week from 9/1, from 9:00PM to 4:00AM
• Period: 9/1 to 9/8
• Start date and hour: 21:00
• Exit date and hour: 04:00
9/1 9/2 9/3
9/4 9/5 9/6 9/7
9/8
: 21:00
: 04:00
: Logging
(3) Measured data type
The measurement data is following 14kind. VELOCITY FLOW RATE FLOW RATE (%) +TOTALIZER –TOTALIZER AI CHANNEL 1 AI CHANNEL 2 FEDDING TEMP. RETURNING TEMP. DIFFEREN. TEMP. THERMAL FLOW THERMAL FLOW (%) +TOTAL (THERMAL) –TOTAL (THERMAL)
Bulletin F-9-PUX2
79
10.2.2 Logger data fi le format
One logger fi le is composed of fi les of two types indicated below. The data fi le is stored as divided by 65,500 lines for permitting high-speed access and due to restrictions in the maximum number of lines of CSV display of Microsoft Excel.
File type File name Remarks
Confi guration fi le (Logging name)_(date)_(hour).ini Means logger start time and relevant logger
data fi les.
Data fi le (Logging name)_(date)_(hour).ini Logging data in a specifi c period
The maximum number of data fi les in a logger is 20 fi les in case of a continuous logger, and is 550 fi les in case of an appointed time logger. The appointed time logger is of one fi le per day. Note) After reaching the maximum data fi le, the logging will be stopped.
The logger data list shows the following names excluding extension (.ini) of logger confi gura­tion fi les.
• Logger … “Logger name_(start date)_(start hour)”
• Quick logger … “QUICK__(start date)_(start hour)”
If capacity shortage arises during logging operation, logging operation stops with the following screen displayed. When this screen appears, replace the SD memory card immediately. Press the
ESC
key, or remove SD memory card, the message will be cleared.
Move the cursor to “STOP” to stop logging, press the
ENT
key, and once remove the memory
card.
Bulletin F-9-PUX2
80
10.2.3 LOGGING: when logging (recording) measured data
[Operation]
(1) Press the
or key on the LOGGING screen to
select “LOGGING” and press the
ENT
key.
“LOGGING” only sets logging conditions. To start logging, follow the steps (2) to (8) given shown below.
(3) Register the place or the pipe name for logging.
Refer to Page 24 and 25 to enter characters.
(2) Register the name of the logger.
Press the
ENT
key after the cursor is placed in the “NAME”. The cursor moves to the character entry fi eld.
(4) Select the kind of data to be logged.
Move the cursor pointed from “NAME” to “KIND” by the
key.
Then, press the
ENT
key, and the cursor moves to
kinds of data.
Bulletin F-9-PUX2
81
(5) Select the kind of data by the or key and press
the
ENT
key so that the selected data will be logged. One or more items are simultaneously selectable. Press the
key to display kind of data on the second
page.
(7) Set the logging operation mode. Move the cursor
pointed from “KIND” to “MODE” by the
key.
(6) After selection, return the cursor to “KIND” by the
ESC
key.
(8) Press the
ENT
key, and the cursor moves to “CON­TINUOUSNESS”. Then, press the
key to move the cursor to “AP-
POINTED TIME”.
CAUTION
• Do not remove the memory card while data is written in it. Otherwise the logger data can not be read.
• Do not turn the power off during reading the data to memory card. Otherwise the logger data can’t be read.
Bulletin F-9-PUX2
82
(9) Press the
ENT
key to move the cursor to the set item
“CONTINUOUSNESS” or “APPOINT TIME”.
• Setting of “CONTINUOUSNESS” Sets the start time, the fi nish time, and the logging
cycle.
Move the cursor to “START” and press the
ENT
key to
start logging.
• Setting of “APPOINT TIME” Sets the logging period, the start/fi nish time, and the
logging cycle.
Move the cursor to “START” and press the
ENT
key to
start logging.
• If the output unit or system unit was changed after logger start, logging is performed in the unit at the time of start. The changed unit becomes valid after the logger is stopped.
• Start-up is not permitted if the set time is later than the time of the main unit clock. Make sure to set a time with a margin of several minutes after the present time.
CAUTION
Bulletin F-9-PUX2
83
10.2.4 “LOGGER DATA”: when checking or printing logged data
(1) When checking logged data on screen
[Operation]
(1) Press the
or key on the LOGGER screen,
select “LOGGER DATA” and press the
ENT
key.
(2) When the LOGGER DATA screen appears, press the
ENT
key.
(3) The MODE screen appears.
Select “GRAPH DISP.” and press the
ENT
key.
(4) Select the name (No.) of logger data by pressing the
or key. and press the
ENT
key. The graph dis-
play screen opens.
Bulletin F-9-PUX2
84
(5) To change kind of data to be displayed:
Move the cursor to “SOURCE” and press the
ENT
key to enter the SOURCE screen. Select the unit by pressing the
or key.
Note) Displays only types of logged data.
(6) To change scale of time axis (horizontal axis) and
data axis (vertical axis): Move the cursor to “ZOOM” to enlarge or contract the time axis by the
or key.
Enlarge or contract the data axis by the
or key.
Displays logging conditions.
Graduation interval
Cursor
Data axis zoom bar (vertical axis).
Enlarging the graph
Movement of data axis, time axis and cursor display
Data value at the position of cursor
Time axis zoon bar (Horizontal axis).
Kind of data (Displays kind of data displayed on the graph)
Prints the data within the display range in graph format.
Mode Description
Enlarge/contract
Bulletin F-9-PUX2
85
Cursor
Time
Data
(7) For moving time axis
Press
or key, move the cursor to “SCROLL” and then press the ENT key, SCROLL will be read­ied. For moving time axis, please use
or key.
(8) To display data values of cursor:
Move the cursor to “CURSOR” by pressing
or key. Move the cursor by pressing the
or key to dis-
play the data value of the time.
(9) To print graph:
Move the cursor to “PRINT” and print a graph by pressing the
ENT
key.
File No. of logger data Name of logger data
Starting time/date
Ending time/date
The number of logger data
Kind of data (source) Unit of printing data
Scroll bar
Bulletin F-9-PUX2
86
(2) When printing logged data in text
[Operation]
(1) Press the
or key on the LOGGER screen,
select “LOGGER DATA” and press the
ENT
key.
(2) When the “LOGGER DATA” screen appears, press
the
ENT
key.
(3) The MODE screen appears.
Select “PRINT” and press the
ENT
key.
(4) Press the
or key to select the name of logger
data (No.) and press the
ENT
key to display the print-
out screen.
(5) Set the printing conditions.
Then, move the cursor to “PRINT” and press the
ENT
key.
Bulletin F-9-PUX2
87
[Example]
306 data are saved in the “NPR3” logger data every 30 seconds between 19:47 and 21:45
(o’clock). The logger data from the 10th (at 19:52) to the 300st (at 21:42) are printed out every 60 seconds.
1. Select “START DATA POSITION”
and press . Change to 10 by the or
keys.
ENT
2. Select “END DATA POSITION”
and press .
Change to 300 by the or
keys.
ENT
3. Select “INTERVAL” and press .
Change to 00:01:00 by the
or keys.
ENT
4. Select “PRINT” and press ,
and printing is started.
ENT
Name and condition of selected logger data
Total of logged data
Printing conditions of logger data above
Bulletin F-9-PUX2
88
(1) “CLOCK”: when setting the clock (set the present time)
(1) Press the or key on the BASIC SETUP screen
and select “CLOCK”. Press the
ENT
key, and the cursor moves to “DATE DISPLAY”. Press the
ENT
key to display the Date DISPLAY screen. Select the display of date by the
or key, and
press the
ENT
key. YYYY : Year MM : Month DD : Day
10.3 Setting of system (SYSTEM SETUP screen)
This system allows you to accomplish the BASIC SETUP (system setup such as setup of clock and measurement unit), the ANALOG INPUT/OUTPUT (analog input setting and input/output calibration) and the CALORIE MODE (setting of mode, operation and temperature).
10.3.1 BASIC SETUP: when setting the system
(1) Select “BASIC SETUP” on the SYSTEM screen.
Press the
ENT
key to display the BASIC SETUP
screen.
Bulletin F-9-PUX2
89
(2) Move the cursor to SET DATE/TIME by the or
key and press the
ENT
key so that time and date can be set. Move the digit by the
or key and enter numeric
values by the
or key.
After entry, press the
ENT
key.
The setup time is set at this point.
Setup contents
2008/02/01 10:03 (year, month, day, hour, minute)
When using the total data logger or the timer function of the printer, time setting can not be oper­ated. Stop the timer function, and then set it again.
CAUTION
Bulletin F-9-PUX2
90
(2) SYSTEM UNIT: when setting the measurement and setting unit system
[selection of meter system and inch system]
[Operation]
(1) Select “SYSTEM UNIT” by the
or key on the BASIC SETUP screen. Press the
ENT
key, and the SYSTEM UNIT screen is
displayed.
(2) Select “METRIC” or “ENGLISH” by the
or
key and press the
ENT
key.
Note: For using of Inch, please select “ENGLISH”.
Bulletin F-9-PUX2
91
(3) “LCD POWER OFF”: when setting time for extinguishing LCD.
[To turn off LCD automatically]
Set the LCD off time (the setting range is from 0 to 30min) If key operation is not performed, the backlight of the LCD (screen) goes off automatically and then the power of LCD will be OFF. If key operation is performed while the backlight is kept off, it comes on. If 0 min. is selected for OFF time, the light is kept ON.
LCD ON
LCD POWER OFF
2
Key operation
LCD POWER OFF
2
LCD OFF LCD Power OFF
[Operation]
(1) Press the
or key on the BASIC SETUP screen and select “LCD POWER OFF”. Press the
ENT
key, and you are ready to set the LCD
off time.
(2) Move the digit by the
or key and enter numeric
values by pressing the
or key.
After entry, press the
ENT
key.
Bulletin F-9-PUX2
Loading...