Dwyer Instruments MSX-W23-IN-LCD User manual

Bulletin P-MSX-A
1-1/16 [26.92]
[57.79]
6
[64.96]
Series MSX Magnesense® Differential Pressure Transmitter
Specications - Installation and Operating Instructions
The Series MSX Magnesense® Differential Pressure Transmitter combines the stability and versatility of the original Series MS2 Magnesense
in building control applications. The MSX simplies the ordering process to deliver the desired conguration, which reduces product setup time. Pressure ranges are available in Pa, mm w.c., and in w.c. All pressure ranges can be congured in unidirectional or bidirectional modes, providing a total of 32 ranges. The MSX transmitter can provide a linear pressure output or a linear velocity output with the square root extraction from the transmitter. Additional parameters have been included to expand the square root capability to calculate ow. Dual voltage and milliamp output signals can be used to provide both control and equipment output signal verication.
INSTALLATION Surface Mounting:
Mount the transmitter on a vertical surface. The pressure sensor measurement
is unaffected by orientation, but it is recommended the unit be mounted with the connections facing down to prevent moisture from entering either the pressure ports or the electrical cable entry. Attach the mounting ange to a at surface using #8 x 1/2˝ pan head sheet metal screws. Do not over tighten.
Duct Mounting (Universal Model Required):
Mount the transmitter away from fans, corners, heating and cooling coils and other equipment that will affect the measurement of the pressure.
1. To mount the transmitter, drill a .562˝ (12.70 mm) diameter hole into the duct.
2. Screw duct probe into back of housing. Insert transmitter probe into the duct.
3. Mark location of mounting holes on duct using mounting ange as template. Drill
holes.
4. Attach mounting ange to duct with #8 x 1/2˝ pan head sheet metal screws. Do not over tighten screws.
5. Place the included cap on the exterior positive pressure port.
The Universal model can also be used as a standard wall mount transmitter. In this mode, do not use the duct probe and plug the port on the backside of the transmitter with the included plug.
®
II transmitter for use
3-9/64 [79.96]
3-9/64 [79.96]
1-43/64 [42.50]
SPECIFICATIONS Service: Air and non-combustible,
compatible gases.
Wetted Materials: Consult factory. Accuracy: ±1% FSO. Stability: ±1% FSO/year. Temperature Limits: -4 to 158°F (-20
to 70°C). Pressure Limits: Ranges 0 and 1: 3.6 psi max operation, 6 psi burst; Ranges 2, 3 and 4: 6 psi max operation, 6 psi burst. Power Requirements: 10-36 VDC (2-wire), 17-36 VDC or isolated 21.6-33 VAC (3-wire). Output Signals: 4-20 mA (2-wire); 0-10 V or 0-5 V selectable (3-wire). Response Time: Instantaneous (default) or 3 s (selectable). Zero and Span Adjustments: Digital push-button.
OPTIONS Range in w.c. Pa low Pa high mm w.c.
Range 0 0.1
Range 1 0.1
Range 2 1
Range 3 10
Range 4 1
*Indicated values are the positive full scale output values per range.
Note: Ranges indicated in the table are the high end of the set
range. All ranges have a low end pressure value of 0.
0.15
0.25
0.5*
0.25
0.5 1*
2
3 5*
15 25 28*
5 10 15*
1/2 NPSM
1-31/32
[49.89]
1/2 NPSM
1-29/32 [48.36]
13/32
[10.29]
1-3/16 [30.02]
Wall mount bracket
7-31/64 [190.12]
Duct mount bracket
1-1/16 [26.92]
1-3/16 [30.02]
DIN mount bracket
25 30 40 50
25 40 50 60
250 300 400 500
1000 1500 2000 2500
250 300 400 500
33/64
2-3/32
[13.08]
[53.34]
11/32 [8.56]
[3] 3/16 [4.57] HOLES
EQUALLY SPACED ON A
4-7/64 [104.53] BC
3/8 [9.53]
11/32 [8.56]
2-3/32 [53.34]
2.5 5 10 12*
2.5 5 10 25*
25 50 100 125*
250 350 500 700*
25 125 250 400*
33/64 [13.08]
Loop Resistance: Current output: 0-1250 Ω max; Voltage output: min. load resistance 1 k Ω. Current Consumption: 21 mA max
continuous.
Electrical Connections: 4-wire removable European style terminal block for 16 to 26 AWG.
Electrical Entry: 1/2˝ NPS thread. Display (optional): 4 digit LCD. Process Connections: 1/8˝, 3/16˝, 1/4˝,
5 mm, and 6 mm ID exible tubing. Enclosure Rating: NEMA 4X (IP66); UL 2043 (Plenum); UL94 V-0. Mounting Orientation: Pressure sensor
measurement unaffected by orientation.
Weight: 8.0 oz (230 g). Compliance: CE.
60 75 100 125*
100 150 160 250*
600 750 1000 1250*
3000 4000 5000 7000*
1000 2000 3000 4000*
3-15/32
[88.19]
3-5/8
[92.08]
2-9/32
2-9/1
2-9/32 [57.79]
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ELECTRICAL The MSX transmitter utilizes a 2-wire 4-20 mA Current Output, or a 3-wire 0-5 V / 0-10 V Voltage Output. It is also capable of Simultaneous Current and Voltage Output. The power and signals interconnect via a removable European-style four
conductor terminal block.
NOTICE
wiring is completed.
2-Wire 4-20 mA Current Output
CAUTION
RESULT. SIMULTANEOUS OUTPUTS ARE NOT DESIGNED FOR AC VOLTAGE OPERATION.
The connections to the transmitter are made through terminals VDC and COM on the terminal block as shown in Figure 1. The terminal block is removable and each of the terminals are labeled next to the terminal block on the circuit board. Polarity is
indicated by VDC and COM. See Figure 1.
If equipped, the LCD must be removed before wiring. Pull the LCD directly away from the product to remove. Reinstall the LCD after
DO NOT EXCEED SPECIFIED SUPPLY VOLTAGE RATINGS. PERMANENT DAMAGE NOT COVERED BY WARRANTY WILL
VAC
VDC
COM
VOUT
3-Wire 0-10 V and 0-5 V Voltage Output
CAUTION
RESULT.
The terminal block is removable and each of the terminals are labeled next to the terminal block on the circuit board. Positive polarity is indicated by VOUT. AC/DC selection is made via the terminal block. If the polarity of the transmitter is inadvertently reversed, the unit will not function properly, but no damage will be done to the
transmitter.
Selection of using a DC or AC power supply is made via the terminal block. See Figure 2 for DC Wiring.
See Figure 3 for AC Wiring.
DO NOT EXCEED SPECIFIED SUPPLY VOLTAGE RATINGS. PERMANENT DAMAGE NOT COVERED BY WARRANTY WILL
VAC
VDC
COM
VOUT
DC POWER
SUPPLY
+
10-36 VDC
The maximum receiver load resistance (R dened by the formula:
Shielded 2-wire cable is recommended for control loop wiring. Ground the shield at the power supply end only.
The receiver may be connected to either the negative or positive side of the loop, whichever is most convenient. Should polarity of the transmitter or receiver be inadvertently reversed, the loop will not function properly but no damage will be done
to the transmitter.
The maximum length of connecting wire between the transmitter and the receiver is a function of wire size and receiver resistance. That portion of the total current loop resistance represented by the resistance of the connecting wires themselves should not exceed 10% of the receiver resistance. For extremely long runs (over 1,000 feet), it is desirable to select receivers with lower resistances in order to keep the size and cost of the connecting leads as low as possible. In installations where the connecting run is no more than 100 feet, you can use a connecting lead wire as small as No. 22 ga.
-
Figure 1
L) for a given power supply voltage (Vps) is
ps - 10.0
V
L =
R
20 mA DC
CURRENT
RECEIVER
+ -
DC POWER
SUPPLY
+
17-36 VDC
AC POWER
SUPPLY
21.6-33 VAC
The minimum receiver load is 1 kΩ. The resistance due to the wire should be low compared to the receiver load resistance. While the voltage at the terminal block remains unchanged with a 10 mA current ow, resistive losses in the wiring do cause errors in the voltage delivered to the receiver. For a 1% accurate gage, the resistance of the wires should be less than 0.1% of the value of the receiver load resistance. This will keep the error caused by the current ow below 0.1%.
The output across VOUT and COM will be either 0-5 V, 0-10 V depending on the DIP switch setting. See DIP Switch Settings Section for more information.
-
Figure 2: DC wiring
VAC
VDC
COM
Figure 3: AC wiring
-
VOUT
-
VOLTAGE
RECEIVER
VOLTAGE
RECEIVER
+
+
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Simultaneous Current and Voltage Output
CAUTION
RESULT. SIMULTANEOUS OUTPUTS ARE NOT DESIGNED FOR AC VOLTAGE OPERATION.
The terminal block is removable and each of the terminals is labeled underneath the terminal block on the circuit board. Positive polarity is indicated by VOUT. The VDC terminal and a DC power supply must be used for simultaneous current and voltage output. The voltage output and the power supply must have separate wire leads that are only joined at terminal 2 of the transmitter. Additional error may occur for the voltage output if a single wire is used or if the wires are joined at the power supply or
receiver.
For the current output, the maximum allowable loop resistance (wiring + receiver resistance) is dependent on the power supply. The maximum loop voltage drop must not reduce the transmitter voltage below 17 V. The maximum loop resistance (R for a given power supply voltage (V
The equation uses 17.0 instead of 10.0 as seen in the equation earlier with Figure
1. This represents the minimum voltage supply which is higher on the simultaneous output conguration due to the requirements of the voltage outputs.
Shielded 4-wire cable is recommended for control loop wiring. Ground the shield at the power supply end only. Should the polarity of the transmitter or receiver be inadvertently reversed, the unit will not function properly, but no damage will be done
to the transmitter.
For voltage outputs, the minimum receiver load is 1 kΩ. The resistance due to the wire should be low compared to the receiver load resistance. While the voltage at the terminal block remains unchanged with a 10 mA current ow, resistive losses in the wiring do cause errors in the voltage delivered to the receiver. For a 1% accurate gage, the resistance of the wires should be less than 0.1% of the value of the receiver load resistance. This will keep the error caused by the current ow below 0.1%.
The output across VOUT and COM will be either 0-5 V or 0-10 V depending on the DIP switch setting. See DIP Switch Settings Section for more information.
DO NOT EXCEED SPECIFIED SUPPLY VOLTAGE RATINGS. PERMANENT DAMAGE NOT COVERED BY WARRANTY WILL
VAC
VDC
COM
VOUT
CURRENT
+-
RECEIVER
DC POWER
+ - +-
SUPPLY
10-36 VDC
Figure 4: Simultaneous current and voltage output wiring
PS) can be calculated using the following equation:
(VPS – 17.0)
MAX =
R
20 mA DC
VOLTAGE
RECEIVER
MAX)
Power Supply
Refer to the following tables for the required supply rating.
Current Output
Supply Voltage 10-36 VDC Loop Resistance 0-1250 Ω
Voltage Output
Supply Voltage 17-36 VDC
Minimum Output Load Resistance 1000 Ω
DIP SWITCH SETTINGS
DIP switch settings are marked directly on the PCBA as shown in Figure 5. Switches are factory-set, based on the order conguration. You can also use a small screwdriver or pen to change the position of the switches.
NOTICE
WARNING
down while changing DIP switches to prevent erratic control system behavior.
Key To DIP Switch Settings
Switches are numbered 1 to 8 beginning on the left.
DIP Switches 1 and 2 - Unit of Measure Selection
DIP Switches 1 and 2 work as a pair to select the unit of measure.
PRESSURE UNIT SELECTION - DIP SWITCH 3 IS OFF (DOWN) DIP Switch 1 DIP Switch 2 Unit of Measure
ON ON OFF OFF
VELOCITY/FLOW UNIT SELECTION - DIP SWITCH 3 IS ON (UP) DIP Switch 1 DIP Switch 2 Unit of Measure
ON ON OFF OFF
Figure 5 is a depiction of a 5 in w.c. pressure board. Other pressure boards, while similar, will vary from the below.
There are no hazardous voltages if supplied power is within the specied range. However, it is a good idea to shut control systems
Figure 5: 5 in w.c. pressure board
ON OFF ON OFF
ON OFF ON OFF
21.6 to 33 VAC isolated
Pa (low ranges) Pa (high ranges) mm w.c. in w.c.
3
m
/hr (Flow) m/s (Velocity) CFM (Flow) FPM (Velocity)
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DIP Switch 3 - Pressure vs Velocity/Flow Mode of Operation
DIP Switch 3 toggles between pressure output vs velocity or ow output.
• When the switch is in the OFF or down position, the device is in Pressure Mode.
• When the switch is in the ON or up position, the device is in Velocity/Flow Mode.
DIP Switch 4 - Voltage Output Range
Voltage output range can be either 0-10 V or 0-5 V depending on the position of DIP Switch 4.
• When the switch is in the OFF or down position, the output will be 0-10 V.
• When the switch is in the ON or up position, the output will be 0-5 V.
DIP Switch 5 - Unidirectional vs Bidirectional Output
DIP Switch 5 can be set to measure pressure in one direction (unidirectional) or in both directions (bidirectional).
• When the switch is in the OFF or down direction, the transmitter will be set for uni­ directional and will be 0 based (i.e. 0 to 5 in w.c.).
• When the switch is in the ON or up position, the transmitter will be set for bidirectional and will be ± the maximum of the selected range (i.e. ±5 in w.c.).
DIP Switch 6 - Response Time Selection
DIP Switch 6 toggles to select the desired response time.
• When the switch is in the OFF or down direction, the transmitter response time will
be instantaneous.
• When the switch is in the ON or up direction, the response time will be 3 seconds.
DIP Switches 7 and 8 - Maximum Range Selection (Pressure)
DIP switches 7 and 8 work as a pair to select the maximum range output of the transmitter. Use the tables below to navigate pressure range selection. Alternatively, if using the device for velocity and ow, proceed to the next section.
RANGE 0 PRESSURE RANGE SELECTIONS DIP Switch 7 DIP Switch 8 Pa (set 1) Pa (set 2) mm w.c. in w.c.
ON OFF ON OFF
ON ON OFF OFF
25 30 40 50
60 75 100 125
2.5 5 10 12
0.1
0.15
0.25
0.5
RANGE 1 PRESSURE RANGE SELECTIONS DIP Switch 7 DIP Switch 8 Pa (set 1) Pa (set 2) mm w.c. in w.c.
ON OFF ON OFF
ON ON OFF OFF
25 40 50 60
100 150 160 250
2.5 5 10 25
0.1
0.25
0.5 1
RANGE 2 PRESSURE RANGE SELECTIONS DIP Switch 7 DIP Switch 8 Pa (set 1) Pa (set 2) mm w.c. in w.c.
ON OFF ON OFF
ON ON OFF OFF
250 300 400 500
600 750 1000 1250
25 50 100 125
1
2
3 5
RANGE 3 PRESSURE RANGE SELECTIONS DIP Switch 7 DIP Switch 8 Pa (set 1) Pa (set 2) mm w.c. in w.c.
ON OFF ON OFF
ON ON OFF OFF
1000 1500 2000 2500
3000 4000 5000 7000
250 350 500 700
10 15 25 28
RANGE 4 PRESSURE RANGE SELECTIONS DIP Switch 7 DIP Switch 8 Pa (set 1) Pa (set 2) mm w.c. in w.c.
ON OFF ON OFF
ON ON OFF OFF
250 300 400 500
1000 2000 3000 4000
25 125 250 400
1 5 10 15
DIP Switches 7 and 8 - Maximum Range Selection (Velocity/Flow)
DIP switches 7 and 8 work as a pair to select the maximum range output of the transmitter. Use the tables below to navigate velocity and ow range selection.
RANGE 0 PRESSURE RANGE SELECTIONS
DIP Switch 7 DIP Switch 8
ON OFF ON OFF
ON ON OFF OFF
RANGE 1 PRESSURE RANGE SELECTIONS
DIP Switch 7 DIP Switch 8
ON OFF ON OFF
ON ON OFF OFF
RANGE 2 PRESSURE RANGE SELECTIONS
DIP Switch 7 DIP Switch 8
ON OFF ON OFF
ON ON OFF OFF
RANGE 3 PRESSURE RANGE SELECTIONS
DIP Switch 7 DIP Switch 8
ON OFF ON OFF
ON ON OFF OFF
RANGE 4 PRESSURE RANGE SELECTIONS
DIP Switch 7 DIP Switch 8
ON OFF ON OFF
ON ON OFF OFF
3
m
/hr
(Flow)
1700 2700 3700 4800
3
m
/hr
(Flow)
2500 3300 5200 6800
3
m
/hr
(Flow)
6800 8600 11800 15200
3
m
/hr
(Flow)
18000 23000 30000 36000
3
m
/hr
(Flow)
7000 15000 21000 26000
m/s
(Velocity)
5 8 11 14
m/s
(Velocity)
7.5 10 15 20
m/s
(Velocity)
20 25 35 45
m/s
(Velocity)
55 70 90 107
m/s
(Velocity)
20 45 64 78
CFM (Flow)
850 1250 2000 2800
CFM (Flow)
1250 2000 2800 4000
CFM (Flow)
4000 5600 6900 8950
CFM (Flow)
9000 12000 15000 20000
CFM (Flow)
4000 9000 12000 15000
FPM (Velocity)
850 1250 2000 2800
FPM (Velocity)
1250 2000 2800 4000
FPM (Velocity)
4000 5600 6900 8950
FPM (Velocity)
9000 12000 15000 20000
FPM (Velocity)
4000 9000 12000 15000
CALIBRATION
There is a 3 second delay from the time the zero or span calibration buttons are released until the time that the change in calibration takes place. This delay is used to prevent stress related offsets on the lower ranges.
Zero Calibration
The zero calibration can be set by applying zero pressure to both of the pressure ports and pressing the zero button for 3 seconds. If the LCD display is present, the display will read ZERO and then sequence back to the home display.
Span Calibration
NOTICE
For a positive span, apply pressure to the positive “+” port.
The span calibration function allows the pressure value to be adjusted so that the currently applied pressure is the maximum congured pressure. This will in turn set the maximum analog output at the set pressure. It is recommended that the ZERO function be applied before performing a span. Apply the maximum desired pressure to the device, press and hold span for 3 seconds. If the LCD display is present, SPAN is displayed. The span function will be processed 3 seconds after the span button is
released.
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LCD DISPLAY
The LCD comes with a housing cover, which contains a window. The display plugs into the pins on top of the circuit board. The LCD is 180° rotatable so that it will read properly if the device must be mounted with the connections facing up.
The following error messages will appear if an LCD is present and the device is an
error state.
LCD ERROR MESSAGES Error Code Message
OVER The applied pressure is 3% greater than the selected output high
value causing an Over Range Error.
UNDR The applied pressure is 1% less than the selected output low value
causing an Under Range Error.
FAIL When the span button is pressed, the pressure value is out of the
range to allow a correct setting.
ER 1 The pressure applied to the sensor is beyond its ability to read.
ER 2 The pressure sensor is communicating but reporting an internal error. ER 3 The pressure sensor is not communicating. ER 4 The stored user settings are invalid.
ER 5 The stored factory settings are invalid. ER 6 Non-volatile user memory has failed. ER 7 Non-volatile factory memory has failed.
PROGRAM MENU Home Menu
During normal operation, the display will be in the Home Menu and will display the
current measured pressure and the engineering units.
MAINTENANCE/REPAIR
Upon nal installation of the Series MSX, no routine maintenance is required. The Series MSX is not eld serviceable and should be returned if repair is needed. Field repair should not be attempted and may void warranty.
This symbol indicates waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local Authority or retailer for recycling advice.
WARRANTY/RETURN
Refer to “Terms and Conditions of Sale” in our catalog and on our website. Contact customer service to receive a Return Materials Authorization (RMA) number before shipping the product back for repair. Be sure to include a brief description of the
problem plus any additional application notes.
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(OUTPUT
(OUTPUT
MSX MAIN UI AND PRESSURE FLOWCHART
POWER ON
(RESET)
DISPLAY ALL SEGMENTS
FIRMWARE VERSION
(MAY VARY)
MENU LEGEND
PRESS ZERO/VALUE BUTTON PRESS SPAN/DIGIT BUTTON
PRESS EITHER ZERO/VALUE OR SPAN/DIGIT BUTTON
HOLD ZERO/VALUE BUTTON HOLD SPAN/DIGIT BUTTON
HOLD BOTH ZERO/VALUE AND SPAN/DIGIT BUTTON
HOME
SCREEN
HOME SCREEN
(MODE = PRESSURE)
PIN MENU
K-FACTOR MENU
PRESSURE MENU
LOW MENU)
HOME
SCREEN
HOME
SCREEN
FLOW MENU
VELOCITY
MENU
PRESSURE MENU
HIGH MENU)
PRESSURE MENU
(ALARM LOW)
PRESSURE MENU
(ALARM HIGH)
RESET MENU
S
HOME
SCREEN
S
POWER ON
(RESET)
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(OUTPUT
(OUTPUT
MSX VELOCITY SETTINGS FLOWCHART
VELOCITY
MENU
VELOCITY MENU
LOW MENU)
VELOCITY MENU
HIGH MENU)
RESET MENU
MENU LEGEND
PRESS ZERO/VALUE BUTTON PRESS SPAN/DIGIT BUTTON
PRESS EITHER ZERO/VALUE OR SPAN/DIGIT BUTTON
HOLD ZERO/VALUE BUTTON HOLD SPAN/DIGIT BUTTON
HOLD BOTH ZERO/VALUE AND SPAN/DIGIT BUTTON
HOME
SCREEN
MSX FLOW SETTINGS FLOWCHART
FLOW MENU
FLOW MENU
(AREA)
FLOW MENU
(OUTPUT LOW MENU)
FLOW MENU
(OUTPUT HIGH MENU)
RESET MENU
POWER ON
(RESET)
HOME
SCREEN
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POWER ON
(RESET)
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