Dwyer Instruments MP-003, MP-25MM, MP-000, MP-002, MP-10PSI User manual

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Series MP Mini-Photohelic
®
Differential Pressure Switch/Gage
Specifications - Installation and Operating Instructions
Bulletin B-37-A
LOW PRESSURE
PORT
HIGH PRESSURE
PORT
3-1/32 [77.00]
1 [25.4]
Ø2-19/32
%%3-1/16
[77.79]
[65.88]
3-1/32 [77.00]
3-13/16 [96.84]
23/64 [36.51]
SPECIFICATIONS
GAGE SPECIFICATIONS Service: Air and non-combustible, compatible gases. Wetted Materials: Consult factory. Accuracy: +/- 5% of full scale @ 70°F (21.1°C). Gage
face mounted in vertical position.
Pressure Limits: 30 psig (2.067 bar). Temperature Limits: 20 to 120ºF (-6.7 to 49°C). Process Connections: Barbed for 3/16˝ I.D. tubing
(STD); 1/8˝ male NPT (optional). Size: 4-1/8˝ (104.78 mm) depth x 3-1/16˝ (77.79 mm) diameter.
Weight: 23 oz (652 g).
The Series MP Mini-Photohelic®differential pres-
sure switch/gage combines the time proven Minihelic SPDT switching setpoints. The Mini-Photohelic
®
II differential pressure gage with two
®
is designed to measure and control positive, negative, or differential pressures consisting of non-com­bustible and non-corrosive gases. Gage reading is independent of switch operation. Switching status is visible by LED indicators located on the front and rear of the gage.
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
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SWITCH SPECIFICATIONS Switch Type: (2) SPDT relays. Electrical Rating: 5A @ 120/240 VAC Resistive; 5A @
30 VDC. Electrical Connections: Screw Type Terminal Block. Accepts 22-12 AWG wire. Power Requirements: 24 VDC / 24 VAC 50/60 Hz 4 watts.
Mounting Orientation: Gage face in vertical position. Set Point Adjustment: Push Buttons. Standard Accessories: (2) mounting screws, (1) .050˝
hex allen wrench.
Agency Approvals: UL, cUL.
Phone: 219/879-8000 www.dwyer-inst.com
INSTALLATION
PANEL MOUNTED
#6 MOUNTING
SCREW
MOUNTING LUG
1. Location: Select a location free from excessive
vibration and where ambient temperature will be between 20 to 120ºF (-6.7 to 49ºC). Pressure sensing lines may be any length necessary without affecting accuracy. However, long runs of tubing will dampen readings slightly and cause an increase in response time. If pulsing pressure or vibration cause excessive pointer oscillation please contact factory for ways to pro­vide additional damping.
4. Zeroing: Before installation, the Mini-Photohelic®may
need to be zeroed before placing into operation. If zeroing is required, you must first remove the zero adjust plug, located near the bottom face of the gage, with a small blade screwdriver. (refer to Fig B.) The zero adjust screw is located directly behind the plug. Use the hex allen wrench supplied and adjust until the pointer is on zero. This must be done with both pres­sure connections vented to the atmosphere and the gage oriented in the final mounting position. Replace plug. Caution must be taken not to overtighten the plastic plug when repluging.
2. Position: The Mini-Photohelic®is calibrated and zeroed
with gage face in the vertical position at the factory. If the gage is used in any other position, it must be re-zeroed each time the position is changed. Gages with ranges under 5 in. w.c. (1.24 kPa), or equivalent, should be used only in the vertical position unless special calibra­tion was specified when ordering.
3. Mounting: The Mini-Photohelic®is normally mounted
before making electrical connections. Terminal blocks are located on the rear of the gage for electrical connec­tions.
(A) Panel Mounting: Standard installation for the Mini-
Photohelic®mounting is flush through a panel. Allow approximately 1˝ clearance for pressure tub­ing and electrical wiring. cut a 2-5/8˝ (66.68 mm) diameter hole in the panel. Insert the Mini­Photohelic®into the panel, thread #6 mounting screws into the mounting lugs and tighten.
Fig. A
LOW PRESSURE PORT
2-19/32 (65.88)
3-1/16
1 (25.40)
(77.79)
5. Pneumatic Connections: To measure positive pres-
sure, connect tubing to port marked “+” and vent “–” port to atmosphere. For negative pressure (vacuum), connect to port marked “–” and vent “+” port to atmos­phere. If gage is supplied with 1/8˝ male NPT connec­tions careful attention must be made not to over-tight­en fittings to avoid damage to the gage.
HIGH PRESSURE PORT
MOUNTING HOLE
5/32 (3.97)
TYP 4 PLACES
2.276 (57.81) TYP
2-11/16 (68.26) SQ
2-3/8
(60.33)
1-15/16 (49.21)
1-7/16
(36.51)
11/64 (4.37)
23/64 (9.13)
Fig. B
ZERO ADJUST PLUG
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6. Electrical Connections: Refer to Fig. C for electrical
connections located on rear on Mini-Photohelic Switch/Gage:
S1→SP1 Reset Terminal (Do not apply power)
Sectio
n
S1→SP1 Reset Terminal (Do not apply power) S2→SP2 Reset Terminal (Do not apply power) S2→SP2 Reset Terminal (Do not apply power)
Sectio
n
Vs→24 VDC / 24 VAC 50/60 HZ Vs→24 VDC / 24 VAC 50/60 HZ
NO1
SP1 Relay N.O. Contact
C1→SP1 Relay Common Contact
Sectio
n
NC1 NO2
SP1 Relay N.C. Contact
SP2 Relay N.O. Contact
C2→SP2 Relay Common Contact
NC2
SP2 Relay N.C. Contact
Fig. C
®
8. Circuit Style: The Mini-Photohelic®Switch/Gage is
available with several factory installed optional cir­cuits. They are identified by the label shown in Fig. D. This label is mounted on the upper side of the main pressure housing.
The letter H denotes a circuit in which the relay can be made to latch or remain energized after pressure increases above its setpoint.
The letter L denotes a circuit in which the relay can be made to latch or remain de-energized after pressure decreases below its setpoint.
Two letters are required to fully identify a dual setpoint unit. Thus, circuit style HH, which is standard, is a dual setpoint circuit which has provisions for latching on pressure increase to either setpoint. Circuit styles may be used with either setpoint stated above.
Fig. D
SECTION A
SECTION C
SECTION B
+
Section A contains external connections to the holding circuit for manual reset applications. The function and use of these connections varies somewhat depending on the circuit style of the instrument. See steps 7 and 9 for details.
Caution: Do not apply electrical current to
terminals in Section A.
Section B contains the power connections for the control unit. Standard unit is designed to operate on 24 VDC / 24 VAC 50/60 HZ.
Caution: Do not apply 120 / 240 VAC to the power
connections.
9. Dual Setpoint Automatic Reset: Circuit style HH is
used for simple on-off switching applications. To place in service, connect load circuits to the appropriate ter­minals in Section C (Fig. C) for SP1 relay and SP2 relay. No connections are required in Section A.
Section C contains connections for SP1 and SP2 relays. Connections are marked on the rear of the instrument.
7. Setpoint Calibration: Setpoint calibration is easily
attained by actuating the pushbuttons located on the rear of the instrument. Pushbuttons are labeled SP1 and SP2. To set the setpoint SP1, apply pressure where you require the SP1 relay to energize. Press pushbutton marked SP1 on the rear of the instrument, SP1 LED located on the front and rear of the instru­ment will flash several times. When LED stops flash­ing calibration is complete. Repeat the same steps above for SP2 relay.
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10. Dual Setpoint Manual Reset: Circuit style HH may
also be used for manual reset applications where it is required to maintain contact on either relay following pressure increase above its setpoint. Load or signal connections are made to the appropriate terminals in Section C (as in step 8). Connect terminals in Section A through normally closed switches or pushbuttons as shown in Fig. E. Use “dry-circuit” type switches such as Dwyer Part No. A-601 with palladium, gold, etc. or rotary wiping action type contacts is recommended.
Fig. E
RESET
NC
24 VDC/VAC
Fig. F
LOAD
+
NO
RESET
NC
NO
+
Circuit style LL is used for manual reset applications where it is required to maintain contact on either relay following pressure decrease below the setpoint. Load or signal connections are made to the appropriate ter­minals in section C (as in step 8). A normally open type manual reset switch such as Dwyer Part No. A-601 is connected to the terminals in Section A. The circuit must be “armed” by momentarily energizing the switch while the pointer is to the right of the setpoint. From that point on, the circuit will latch on pressure decrease below the setpoint and remain latched on pressure increase until manually reset with the optional switch.
11. High Low Limit Control - Dual Setpoint: Standard
circuit style HH may be used to control various fans, dampers, pumps, etc..., between the setpoints of a Mini-Photohelic® Switch/Gage. To accomplish this, use one setpoint relay to reset the other as shown in the wiring diagram Fig. F. In this typical application, the load would be connected to the N.C. contacts (NC2) of the right setpoint relay SP2. The N.O. contacts of SP1 relay would be connected to the S2 reset terminals on the rear of the instrument. On pressure rise to the right setpoint relay SP2, the relay would pull-in and hold even though the pressure might fall below that set­point. If the pressure continued to fall to the left of set­point SP1, then SP2 relay would be automatically DE­ENERGIZED, returning to its normal position and in so doing, open the reset terminal S2. The right setpoint relay SP2 would thus be reset and the cycle could repeat.
12. Dual Setpoint Special Purpose Circuits: Circuit
Style LL may be used where manual reset following maintained contact on pressure decrease to either set­point is required. Circuit HL and LH are combination units. For special combinations of features and special units consult factory.
13. Failure Mode: The Mini-Photohelic
®
circuit design pro­vides certain protection in the event of a loss of electri­cal power. Both relays will de-energize upon loss of power.
MAINTENANCE AND SERVICE
Dwyer Mini-Photohelic®Switch/Gages are precision instruments, expertly assembled and calibrated at the fac­tory. They require no lubrication or periodic servicing. If the interior is protected from dust, dirt, corrosive gases and fluids, years of trouble-free service may be expected. Zero adjustment should be checked and reset occasional­ly to maintain accuracy. Upon final installation of the Series MP Mini-Photohelic Differential Pressure Switch/Gage and the companion receiver, no routine maintenance is required. A periodic check of the system calibration is recommended. The Series MP is not field serviceable and should be returned if repair is needed (field repair should not be attempted and may void warranty). Be sure to include a brief descrip­tion of the problem plus any relevant application notes. Contact customer service to receive a return goods autho­rization number before shipping.
®
©Copyright 2009 Dwyer Instruments, Inc. Printed in U.S.A. 9/09 FR# 14-443249-10 Rev.4
DWYER INSTRUMENTS, INC.
Phone: 219/879-8000 www.dwyer-inst.com
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
Find Quality Products Online at: sales@GlobalTestSupply.com
www.GlobalTestSupply.com
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