Specifications - Installation and Operating Instructions
Bulletin B-37-A
LOW PRESSURE
PORT
HIGH PRESSURE
PORT
3-1/32 [77.00]
1 [25.4]
Ø2-19/32
%%3-1/16
[77.79]
[65.88]
3-1/32 [77.00]
3-13/16 [96.84]
23/64 [36.51]
SPECIFICATIONS
GAGE SPECIFICATIONS
Service: Air and non-combustible, compatible gases.
Wetted Materials: Consult factory.
Accuracy: +/- 5% of full scale @ 70°F (21.1°C). Gage
face mounted in vertical position.
Pressure Limits: 30 psig (2.067 bar).
Temperature Limits: 20 to 120ºF (-6.7 to 49°C).
Process Connections: Barbed for 3/16˝ I.D. tubing
(STD); 1/8˝ male NPT (optional).
Size: 4-1/8˝ (104.78 mm) depth x 3-1/16˝ (77.79 mm)
diameter.
Weight: 23 oz (652 g).
The Series MP Mini-Photohelic®differential pres-
sure switch/gage combines the time proven
Minihelic
SPDT switching setpoints. The Mini-Photohelic
®
II differential pressure gage with two
®
is
designed to measure and control positive, negative,
or differential pressures consisting of non-combustible and non-corrosive gases. Gage reading is
independent of switch operation. Switching status is
visible by LED indicators located on the front and
rear of the gage.
Mounting Orientation: Gage face in vertical position.
Set Point Adjustment: Push Buttons.
Standard Accessories: (2) mounting screws, (1) .050˝
hex allen wrench.
Agency Approvals: UL, cUL.
Phone: 219/879-8000www.dwyer-inst.com
INSTALLATION
PANEL MOUNTED
#6 MOUNTING
SCREW
MOUNTING
LUG
1. Location: Select a location free from excessive
vibration and where ambient temperature will be
between 20 to 120ºF (-6.7 to 49ºC). Pressure sensing
lines may be any length necessary without affecting
accuracy. However, long runs of tubing will dampen
readings slightly and cause an increase in response
time. If pulsing pressure or vibration cause excessive
pointer oscillation please contact factory for ways to provide additional damping.
4. Zeroing: Before installation, the Mini-Photohelic®may
need to be zeroed before placing into operation. If
zeroing is required, you must first remove the zero
adjust plug, located near the bottom face of the gage,
with a small blade screwdriver. (refer to Fig B.) The
zero adjust screw is located directly behind the plug.
Use the hex allen wrench supplied and adjust until the
pointer is on zero. This must be done with both pressure connections vented to the atmosphere and the
gage oriented in the final mounting position. Replace
plug. Caution must be taken not to overtighten the
plastic plug when repluging.
2. Position: The Mini-Photohelic®is calibrated and zeroed
with gage face in the vertical position at the factory. If the
gage is used in any other position, it must be re-zeroed
each time the position is changed. Gages with ranges
under 5 in. w.c. (1.24 kPa), or equivalent, should be
used only in the vertical position unless special calibration was specified when ordering.
3. Mounting: The Mini-Photohelic®is normally mounted
before making electrical connections. Terminal blocks
are located on the rear of the gage for electrical connections.
(A) Panel Mounting: Standard installation for the Mini-
Photohelic®mounting is flush through a panel.
Allow approximately 1˝ clearance for pressure tubing and electrical wiring. cut a 2-5/8˝ (66.68 mm)
diameter hole in the panel. Insert the MiniPhotohelic®into the panel, thread #6 mounting
screws into the mounting lugs and tighten.
Fig. A
LOW PRESSURE PORT
2-19/32
(65.88)
3-1/16
1 (25.40)
(77.79)
5. Pneumatic Connections: To measure positive pres-
sure, connect tubing to port marked “+” and vent “–”
port to atmosphere. For negative pressure (vacuum),
connect to port marked “–” and vent “+” port to atmosphere. If gage is supplied with 1/8˝ male NPT connections careful attention must be made not to over-tighten fittings to avoid damage to the gage.
8. Circuit Style: The Mini-Photohelic®Switch/Gage is
available with several factory installed optional circuits. They are identified by the label shown in Fig. D.
This label is mounted on the upper side of the main
pressure housing.
The letter H denotes a circuit in which the relay can be
made to latch or remain energized after pressure
increases above its setpoint.
The letter L denotes a circuit in which the relay can be
made to latch or remain de-energized after pressure
decreases below its setpoint.
Two letters are required to fully identify a dual setpoint
unit. Thus, circuit style HH, which is standard, is a dual
setpoint circuit which has provisions for latching on
pressure increase to either setpoint. Circuit styles may
be used with either setpoint stated above.
Fig. D
SECTION A
–
SECTION C
SECTION B
+
Section A contains external connections to the holding
circuit for manual reset applications. The function and
use of these connections varies somewhat depending on
the circuit style of the instrument. See steps 7 and 9 for
details.
Caution: Do not apply electrical current to
terminals in Section A.
Section B contains the power connections for the control
unit. Standard unit is designed to operate on 24 VDC / 24
VAC 50/60 HZ.
Caution: Do not apply 120 / 240 VAC to the power
connections.
9. Dual Setpoint Automatic Reset: Circuit style HH is
used for simple on-off switching applications. To place
in service, connect load circuits to the appropriate terminals in Section C (Fig. C) for SP1 relay and SP2
relay. No connections are required in Section A.
Section C contains connections for SP1 and SP2 relays.
Connections are marked on the rear of the instrument.
7. Setpoint Calibration: Setpoint calibration is easily
attained by actuating the pushbuttons located on the
rear of the instrument. Pushbuttons are labeled SP1
and SP2. To set the setpoint SP1, apply pressure
where you require the SP1 relay to energize. Press
pushbutton marked SP1 on the rear of the instrument,
SP1 LED located on the front and rear of the instrument will flash several times. When LED stops flashing calibration is complete. Repeat the same steps
above for SP2 relay.
10. Dual Setpoint Manual Reset: Circuit style HH may
also be used for manual reset applications where it is
required to maintain contact on either relay following
pressure increase above its setpoint. Load or signal
connections are made to the appropriate terminals in
Section C (as in step 8). Connect terminals in Section
A through normally closed switches or pushbuttons as
shown in Fig. E. Use “dry-circuit” type switches such as
Dwyer Part No. A-601 with palladium, gold, etc. or
rotary wiping action type contacts is recommended.
Fig. E
RESET
NC
24 VDC/VAC
Fig. F
–
LOAD
+
NO
RESET
NC
NO
–
+
Circuit style LL is used for manual reset applications
where it is required to maintain contact on either relay
following pressure decrease below the setpoint. Load
or signal connections are made to the appropriate terminals in section C (as in step 8). A normally open type
manual reset switch such as Dwyer Part No. A-601 is
connected to the terminals in Section A. The circuit
must be “armed” by momentarily energizing the switch
while the pointer is to the right of the setpoint. From
that point on, the circuit will latch on pressure decrease
below the setpoint and remain latched on pressure
increase until manually reset with the optional switch.
11. High Low Limit Control - Dual Setpoint: Standard
circuit style HH may be used to control various fans,
dampers, pumps, etc..., between the setpoints of a
Mini-Photohelic® Switch/Gage. To accomplish this, use
one setpoint relay to reset the other as shown in the
wiring diagram Fig. F. In this typical application, the
load would be connected to the N.C. contacts (NC2) of
the right setpoint relay SP2. The N.O. contacts of SP1
relay would be connected to the S2 reset terminals on
the rear of the instrument. On pressure rise to the right
setpoint relay SP2, the relay would pull-in and hold
even though the pressure might fall below that setpoint. If the pressure continued to fall to the left of setpoint SP1, then SP2 relay would be automatically DEENERGIZED, returning to its normal position and in so
doing, open the reset terminal S2. The right setpoint
relay SP2 would thus be reset and the cycle could
repeat.
12. Dual Setpoint Special Purpose Circuits: Circuit
Style LL may be used where manual reset following
maintained contact on pressure decrease to either setpoint is required. Circuit HL and LH are combination
units. For special combinations of features and special
units consult factory.
13. Failure Mode: The Mini-Photohelic
®
circuit design provides certain protection in the event of a loss of electrical power. Both relays will de-energize upon loss of
power.
MAINTENANCE AND SERVICE
Dwyer Mini-Photohelic®Switch/Gages are precision
instruments, expertly assembled and calibrated at the factory. They require no lubrication or periodic servicing. If
the interior is protected from dust, dirt, corrosive gases
and fluids, years of trouble-free service may be expected.
Zero adjustment should be checked and reset occasionally to maintain accuracy.
Upon final installation of the Series MP Mini-Photohelic
Differential Pressure Switch/Gage and the companion
receiver, no routine maintenance is required. A periodic
check of the system calibration is recommended. The
Series MP is not field serviceable and should be returned
if repair is needed (field repair should not be attempted
and may void warranty). Be sure to include a brief description of the problem plus any relevant application notes.
Contact customer service to receive a return goods authorization number before shipping.