Dwyer Instruments IEFB Series Specifications-installation And Operating Instructions

Series IEFB Insertion Thermal Energy Meter
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®
Specications - Installation and Operating Instructions
THERMOWELL MODEL CHART Model A B A-IEFB-THW-4
A-IEFB-THW-6
4-11/16˝ (119.0 mm) 6-11/16˝ (169.8 mm)
Bulletin F-IEFB
5-25/32 (146.8 mm) 7-25/32 (197.6 mm)
-LCD option
IEFB-X-X-TXX
Shown with
A-IEF-VLV-BR
accessory valve
The Series IEFB is a eld-adjustable insertion thermal energy meter that uses electromagnetic technology to accurately and reliably measure uid velocity and energy consumption. The high accuracy IEFB is adjustable to t pipe sizes from 4 to 10˝ (100 to 250 mm), while the standard accuracy IEFB ts pipe sizes 4 to 36˝ (100 to 900 mm). The owmeter is simple to install and incorporates a temperature meter and an energy calculator into a single unit. The LCD display provides precise readings of the meter’s values, including temperature and energy consumption, making it ideal for
installation on chillers, boilers, and other heating and cooling applications. The meter's high measuring accuracy and long lifetime keeps annual system operating costs at a minimum. In addition, it offers several output options, including selectable BACnet MS/TP or Modbus® RTU communications protocol over 2-wire RS-485 and standard analog, frequency, and alarm outputs.
FEATURES/BENEFITS
• Flexible, eld congurable setup displays (-LCD integral option or remote accessory A-IEF-DSP) accommodate a variety of application congurations. Application
information is display selectable and includes pipe size, pipe material, liquid type, analog output, pulse/frequency output, alarm outputs, communication outputs, damping, and calibration factor
• High performance accuracy is maintained through changes in temperature, density and/or viscosity
• The Setup Wizard and installation tool are simple to use, providing quick and precise
installation
• Accessory setup kit A-IEF-KIT comes with a thickness gage and measuring tape to
ensure exact installation depth
• The meter has no moving parts and electrodes that discourage fouling, which gives the meter a long lifecycle and minimizes the need for maintenance
• Hot-tap isolation valve accessories allow for easy installation and removal in operational systems without system downtime
APPLICATIONS
• Monitoring chiller cooling output performance
• Industrial boiler heating performance
• Energy efciency monitoring
• Optimization of heat energy performance
• Commercial and residential heat energy consumption and metering
• District heating and cooling monitoring
• Energy cost allocation monitoring
A-IEFB-THW-XXIEFB-X-X-TXX Hot-tap thermowells for model
IEFB-X-X-RXX (2), shown
with A-IEFB-VLV-BR-1
accessory valve
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SPECIFICATIONS
Wetted Materials: Body shaft/tting: 316 SS; Electrodes: 316 SS; Electrode cap:
Polymer/polystyrene; O-ring: Silicone;
Thermowells: 304 SS.
BTU Accuracy per EN1434/ASTM E3137/CSA C900.1-13: High Accuracy
Units: Class 2 for 2 to 20 ft/s (0.6 to 6
m/s)**; Standard Accuracy Units: Class 3
for 6.5 to 20 ft/s (2 to 6 m/s)**. Flow Sensor Accuracy: High Accuracy Units: ±0.5% of reading at calibrated
velocity, ±1% of reading from 2 to 20 ft/s
(0.6 to 6 m/s) ±0.02 ft/s (±0.006 m/s) at < 2 ft/s (0.6 m/s); Standard Accuracy Units:
±1% FS. Temperature Accuracy: Class B ±(0.30 + 0.005*t)°C per EN60751.
Differential Temperature Accuracy: Et
= ±(0.5 +3*ΔΘmin/ΔΘ) % per EN1434.
Calculator Accuracy: Ec = ±(0.5
+ΔΘmin/ΔΘ) % per EN1434. Temperature Compensation: 140 to 220°F (60 to 104.4°C) < 2% error over ±30°F (-1.1 °C) change, 40 to 70°F (4.4 to 21.1°C) < 2% error over ±10°F (-12.2°C) change.
Temperature Limits: Ambient: -20 to
160°F (-29 to 71°C), -LCD -4 to 158 °F (-20 to 70 °C); Process: 15 to 250°F (-9 to 121°C); Storage: -40 to 185°F (-40 to 85°C). Process Connection: Flowmeter: 1˝
NPT or BSPT with accessory full port ball
valve options; Thermowell: (2) 1/2˝ NPT or BSPT thermowell with 1˝ full port ball
valve options.
Pressure Limit: 400 psi (27.6 bar) @ 100°F (37.8°C). Pressure Drop: < 0.1 psi at 12 ft/s in 4˝ (<0.01 bar at 3.7 m/s in 100 mm) and
larger pipe.
Outputs: (1) Analog: 4-20 mA, 0-5 V, 0-10 V or 2-10 V (display selectable); (1) Pulse/Frequency: 0-15 V peak
pulse, 0-500 Hz or scalable pulse output (display selectable); (2) Alarm: Empty pipe detection or minimum/maximum velocity, (display selectable) & Reverse
ow output indication. *For max owrates >10 ft/s (3 m/s) order option -CC. ** Veried at standard temperature 73.4°F (23°C) refer to listed standards for
detailed accuracy formulations.
[148.0]
[121.9]
13-25/32
[350.0]
B
A
A-IEFB-THW-XX (2) IEFB-X-X-RXX (2)
Power Requirements: 12-42 VDC, .25 A
@ 24 VDC; 12-36 VAC.
Electrical Connection: Removable
terminal blocks, (2) model selectable 1/2˝
female NPT conduit connection, (2) PG
16 gland or (2) PG 16 gland with 10 ft (3 m) 9 conductor 22 AWG plenum rated
cables, accessory cable lengths up to
200 ft (61 m) optional. Display (-LCD option): 2 x 2˝ (50 x 50 mm) graphic LCD with backlight.
Conductivity: >20 microsiemens. Enclosure Material: Powder coated die
cast aluminum.
Enclosure Ratings: NEMA 6P (IP68) (Non display models); NEMA 4X (IP66) (-LCD option). Agency Approvals: BTL.
COMMUNICATIONS (-COM OPTION)
Type: BACnet MS/TP or Modbus® RTU communication protocol (default disabled, display selectable).
Supported Baud Rates: 9600, 19200, 38400, 57600, 76800, or 115200 bps
(display selectable).
Device Load: 1/8 unit load.
ADDITIONAL SPECIFICATIONS
Applicable Pipe Material: Most popular plastic and metal pipes; i.e. Carbon steel,
SS, copper, UPVC/PVDF, galvanized
steel, mild steel, and brass.
Applicable Pipe Size: 4 to 36˝ (100 to 900 mm), model dependent. See model
chart.
Diameter Length Requirements: >10
upstream, >5 downstream.
Temperature Resistance: Matched 4 wire platinum RTD’s. Relative Humidity: 10 to 90% non-
condensing.
Output Impedance: 4-20 mA: 536 Ω; 5V: 500 Ω; 10V: 1.27k Ω.
12-11/16
[322.2]
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
Modbus® is a registered trademark of Schneider Automation, Inc.
1
Phone: 219/879-8000
Fax: 219/872-9057
www.dwyer-inst.com
e-mail: info@dwyermail.com
MODEL CHART
Example IEFB -L N -CND -R10 -LCD IEFB-LN-CND-R10-LCD Series IEFB Insertion thermal energy meter
Accuracy L
G
S
F
I
E
T
H
Process Connection
Housing
Electrical Connection
Temperature
Sensors
Options LCD
*Thermowells not included. Refer to thermowell accessory model chart to purchase permanent thermowells.
ACCESSORIES Model Description
Thermowells
A-IEFB-THW-4
A-IEFB-THW-6
A-IEFB-THW-4-BSPT
A-IEFB-THW-6-BSPT
Hot-Tap Valves A-IEFB-VLV-BR-1
A-IEFB-VLV-SS-1
A-IEFB-VLV-BR-1-BSPT
A-IEFB-VLV-SS-1-BSPT
*4˝ (100 mm) standard thermowells for 1-1/2˝ stack height: 4 to 7˝ (100 to 175 mm)
pipe size
**6˝ (150 mm) standard thermowells for 1-1/2˝ stack height: 8 to 10˝ (200 to 350 mm) pipe size. Ideal insertion depth is 3˝ (80 mm)
N B
CND
PG
10
T10
T20
T50
R10
R20
R50
(2) 1/2˝ NPT, 4˝ (100 mm) thermowell for 4 to 7˝ (100 to 175 mm) pipe* (2) 1/2˝ NPT, 6˝ (150 mm) thermowell for ≥8˝ (200 mm)
pipe**
(2) 1/2˝ BSPT, 4˝ (100 mm) thermowell for 4 to 7˝ (100 to 175 mm) pipe (2) 1/2˝ BSPT, 6˝ (150 mm) thermowell for ≥8˝
(200 mm) pipe
(2) 1˝ NPT full port isolation valve brass for temperature sensor with 1˝ branch outlet and 1˝ nipple (2) 1˝ NPT full port isolation valve 316 SS for temperature sensor with 1˝ branch outlet and 1˝ nipple (2) 1˝ BSPT full port isolation valve brass for temperature sensor with 1˝ branch outlet and 1˝ nipple (2) 1˝ BSPT full port isolation valve 316 SS for temperature sensor with 1˝ branch outlet and 1˝ nipple
Standard accuracy <10˝ (250 mm) pipe; 1% FS Standard accuracy >10˝ (250 mm) pipe; 1% FS Standard accuracy 4 to 36˝ (100 to 900 mm) pipe; 1% FS High accuracy 4˝ (100 mm) pipe; 1%
of reading
High accuracy 6˝ (150 mm) pipe; 1%
of reading
High accuracy 8˝ (200 mm) pipe; 1%
of reading
High accuracy 10˝ (250 mm) pipe; 1% of reading High accuracy 4 to 10˝ (100 to 250 mm) pipe; 1% of reading 1˝ Male NPT 1˝ Male BSPT 1/2˝ female NPT PG 16 gland without cable PG 16 gland with (2) 10´ (3 m) plenum
rated cables
(2) 10´ (3 m) PT temperature
sensors*
(2) 20´ (6 m) PT temperature
sensors*
(2) 50´ (15 m) PT temperature
sensors*
(2) 10´ (3 m) PT temperature sensors
with hot-tap thermowells
(2) 20´ (6 m) PT temperature sensors
with hot-tap thermowells
(2) 50´ (15 m) PT temperature
sensors with hot-tap thermowells
Integral LCD
COM
BACnet or Modbus® communications protocol
NIST
NIST traceable calibration
certication for ow and temperature
FC
Factory calibration certication,
±0.5% of reading at selected velocity
CC
Custom conguration (required input)
Safety Information
WARNING
• Only qualied professionals equipped with the necessary required trade skills should install, remove or service this product. Failure to follow the proper installation procedures could lead to death or permanent injury.
• This product is intended to be installed in pressurized pipe applications. In this event, product will be under pressure, caution should be taken to properly vent
system prior to installation or removal of the unit. Failure to do so could result in equipment damage and/or serious bodily injury.
CAUTION
• Refer to Model Chart and Specications for the applicable options to your unit.
• Ensure the unit is solidly grounded as stated in this bulletin.
• Depressurize and vent systems without Hot-tap valve prior to installation or
removal.
• Conrm the Series IEFB wetted material is chemically compatible with process
media prior to installation and use.
• Do not exceed maximum temperature and pressure specications.
• Wear appropriate personal protective equipment during installation, removal and or
service of the unit.
• Altering the product construction may adversely affect product operation and voids warranty.
OPERATING PRINCIPLE
• Per Faraday’s Law of electromagnetic induction, a voltage is induced in a conductor when the uid passes through a magnetic eld, and the induced voltage
will be directly proportional to the velocity of the conductor.
• The Series IEFB Insertion Thermal Energy Meter generates pulsating magnetic elds in the probe to induce a voltage into a conductive uid owing through the pipe.
• Electrodes located on the probe measure the induced voltage. Electronics and
rmware within the enclosure convert the voltage to velocity and ow rate while
using various outputs to convey the data to connected systems (i.e. display devices, data acquisition systems, etc.).
• The IEFB energy calculations are based on ow and temperature measurements
while compensating for density and heat content.
INCLUDED WITH THE SERIES IEFB INSERTION THERMAL ENGERY METER
• Carefully unpack the shipping container of your new Series IEFB Insertion Thermal
Energy Meter and remove the following items:
• (1) Series IEFB insertion thermal energy meter
• (2) RTDs – Temperature measuring probes (not shown)
• (1) A-IEF-INGD installation alignment kit:
(1) Alignment scale with captive thumbscrews ◦ (2) Alignment rods (not shown)
• (1) 3 mm Allen wrench (not shown, located in IEFB hanging tag)
• (2) Hot tap thermowells (model dependent)
• (1) Thermal paste (not shown)
RULER (2 PLACES)
Alignment
scale (1)
Thermowells (2)
Figure 2: Included with IEFB
Series IEFB
OUTLET
INLET
MAX. 12˝
MIN. 3˝
LOAD
Figure 1: Typical installation
2
RECOMMENDED TOOLS
• (2) 12˝ (300 mm) adjustable wrenches
• (1) 12˝ (300 mm) pipe wrench
SETUP
Selecting Installation Location
1. Although the unit may be installed in any orientation, the ideal mounting position is on the side of the pipe (2 o’clock or 10 o’clock position)* as this generally minimizes possible air or sediment interference with the Series IEFB. It is not recommended to mount the unit below the pipe (6 o’clock position).
When installing a unit with an integral display select an installation
NOTICE
location that allows for clear viewing of the display and earth
2. Insert the IEFB in a pipe via a threaded Tee, Saddle, or welded integrally reinforced branch connection outlet tting.
ground.
IEFB THERMAL ENERGY METER INSTALLATION FLOWMETER INSTALLATION
1. To prepare the meter for installation, mount the provided alignment scale to the side of the meter using the two captured thumbscrews, nger tighten only. Be sure to orient the alignment scale as shown in Figure 5 below. Actual scale
setting determined in next step.
USE LID TO ENCLOSURE GAP AS INDICATOR LINE
*
Figure 3: Proper installation orientation
a. If a Hot-Tap option is required for the IEFB, use a 1-1/4˝ valve kit with proper mounting hardware available in Model A-IEF-VLV-BR or A-IEF-VLV-SS. A 1˝ (25 mm) hole in the pipe is required for proper installation. b. If a Hot-Tap option is required for the RTD thermowells, use a 1˝ valve kit with proper mounting hardware available in Model A-IEFB-VLV-BR-1 or A-IEFB-VLV-SS-1. A 1˝ (25 mm) hole in the pipe is required for proper
installation.
3. Select a location that will minimize ow distortion with adequate upstream and
downstream pipe diameters as displayed. Ideal installation will have a minimum
of 10 pipe diameters upstream relative to the instrument and a minimum distance
of 5 pipe diameters downstream.
NOT RECOMMENDED RECOMMENDED
*
5x
20x
Figure 5: Alignment scale installed on IEFB
For Custom Congured Models (-CC Option) only. For eld congurable models, move to the next section.
2. Use the conguration tag attached to the Series IEFB to identify the value of
the alignment scale setting. Position the alignment scale such that the scale
setting is lined-up with the seam of the enclosure as shown in Figure 5. Securely
tighten the thumbscrews.
3. Skip to Preparing the Unit for Installation.
Note: Minor scale marks are in 1/20ths and take in to account total installation depth.
For Field Congurable Models
2. For eld conguration, a display is required (-LCD option or accessory A-IEF-DSP) and needs to be powered via normal eld wiring or with the AC wall adapter accessory A-IEF-PA ( A-IEF-DSP and A-IEF-PA are also available in the accessory setup kit A-IEF-KIT). a. When using the AC wall adapter and the cable supplied, connect the red
(positive +) and black (common -) wires of the cable bundle marked “A” to the open terminals of the AC wall adapter. This will provide temporary power to the meter to complete the installation set up.
b. For eld wiring, refer to the wiring chart tag attached to the Series IEFB
to identify the terminal block pins for positive (+) and common (-) connection. If prewired, refer to wiring chart located on the tag.
c. Unscrew the four captured cover screws using the supplied 3 mm Allen
wrench to remove and set aside enclosure cover.
d. If using an A-IEF-DSP or the A-IEF-KIT, insert one connector of the ribbon cable supplied in the setup kit into the connector labeled “Display” in the middle of the unit. Be sure to orient the keying feature/tab. See Figure 6
below:
KEYING FEATURE
FLOW DIRECTION
Figure 4: Proper installation location
20x
5x
Figure 6: Connecting the display for eld congurable models
3
3. Plug the other end of the cable into the bottom of A-IEF-DSP or A-IEF-KIT.
PIPE ALIGNMENT ROD MUST
1
8
Orient the keying feature/tab as shown:
KEYING
Figure 7: Keying feature
4. Apply power to the unit to turn on the display. Follow the on-screen directions
for entering the necessary parameters to set up the unit. Obtain the alignment scale setting values and record them below:
A. IEFB “Alignment Scale Value”
_______________________
This is the value needed for owmeter installation.
Preparing the Unit for Installation
NOTICE
obtain these measurements. When the precise pipe measurement information is
known, select Option 2, High Performance setup, within the pipe setup menu.
Precise pipe measurements are required for high performance
installation. The A-IEF-KIT includes setup display A-IEF-DSP, thickness gage UTG and measuring tape A-IEF-MSTP used to
FEATURE
Sensor Alignment
A depth and ow alignment installation tool is provided to ensure proper depth insertion and ow alignment. To set the insertion depth, verify the alignment scale is set to the alignment scale value recorded previously as shown in gure 9 below. Loosen compression nut (4) to allow the shaft (3) freedom to travel up and down and
rotate inside the process collet (5).
Note: Maintain the scale value recorded in step 4A from section "For Field Congurable Models."
Install Depth and Alignment Rods
1. Remove alignment rods from sides of alignment scale by sliding them out.
2. Insert the two rods into the alignment scale as shown in Figure 10.
USE LID TO ENCLOSURE GAP AS INDICATOR LINE
NOTICE
Preparing the Unit for installation (Figure 8)
1. Apply appropriate sealant to the process collet threads (5) such as sealant tape
or paste as suitable for the application.
2. Install the process collet (5) in valve (6), then tighten by hand.
3. Using the hex geometry, tighten the process collet (5) with a wrench to 180 in-lbs.
4. Slowly open the valve handle (7), checking for leaks. If leaks occur around
threaded connections, close the valve and tighten those connections.
NOTICE
Do not adjust housing compression nut at top of probe shaft (3).
NOTICE
2
4
5
6
When using measuring tape A-IEF-MSTP to measure pipe circumference, use the 100ths side to measure the circumference
of the pipe (without insulation).
Use two wrenches, one to hold the valve and another wrench to turn the process collet.
3
7
1. Enclosure
2. Cable Nut
9
3. Probe Shaft
4. Compression Fitting
5. Process Collet
6. Valve
7. Valve Handle
8. Pipe
9. Sensor Probe
Figure 9: IEFB thermal energy meter alignment scale
ALIGNMENT
RODS
Figure 10: IEFB thermal energy meter alignment scale
3. Rotate the meter so the pipe alignment rod is parallel with the ow in the pipe.
BE PARALLEL WITH PIPE
Figure 11: Flow alignment rod
4. Slide the shaft (3) down into the process collet (5) until the depth rod contacts the
pipe. If pipe insulation is present, press the rod through the insulation.
a. Tighten the compression nut (4) to 180 in lbs. (20.3 N m) b. Remove the ow alignment rod. Loosen the thumbscrews and slide the
alignment tool up to remove the depth alignment rod. c. Store both rods in the storage slots on the sides of the alignment scale. Tighten thumbscrews and leave alignment tool mounted on unit for storage.
Figure 8: Side system view
4
1
6
3.000
2
3
4
Figure 12: Hot tap installed in pipe cross section
RTD INSTALLATION Standard Thermowells
When installing temperature sensors in a new or drained uid system, the IEFB uses
standard thermowells.
For accurate energy usage measurement, the temperature sensors in the inlet and
outlet must be located in ideal positions. One thermowell will be installed in the
downstream run of pipe as the IEFB (minimum of 3˝ (75 mm) and no more than 12˝ (300 mm) from the owmeter.) The second thermowell will be placed in the return path
of the measured system.
Note: Ensure the selected locations for the thermowells are at suitable distances given
the length of the RTD cable lengths provided.
Select the appropriate standard thermowell size for the application pipe size. 4˝ (100 mm) and 6˝ (150 mm) Standard Thermowells are available. The pipe size ranges are
listed below:
4˝ (100 mm) Standard Thermowells for 1-1/2˝ Maximum Stack Height:
4 to 7˝ (100 to 175 mm) Pipe Size
6˝ (150 mm) Standard Thermowells for 1-1/2˝ Maximum Stack Height:
8 to 36˝ (200 to 250 mm) Pipe Size Ideal insertion depth is 3˝
5
1. Cable Gland or Conduit Fitting
2. Compression Fitting
3. Process Collet
4. Valve (optional)
5. Valve handle (optional)
6. Pipe
7. Thermowell
7
Hot Tap Thermowell Sensor Depth
1. Insert the thermowell into the process collet (3) by loosening compression nut (2). Screw into process valve (4) open the valve by turning valve handle (5).
2. Fully insert thermowell to maximum depth. a. If thermowell makes contact with pipe ID, retract 1/4˝ (65 mm).
3. Tighten the nut (2) to 15 ft.-lbs (20.3 N m).
4. Repeat steps 1 through 3 for insertion of the second thermowell.
Note: For best accuracy, insulate the portion of the thermowells that is outside the
pipe.
1.500 MAX.
5.500 MAX.
3.000 MIN.
Figure 13: Stack height
MIN.
5
RTD INSTALLATION
The Series IEFB is provided with a matched pair of temperature sensors. These temperature sensors must be wired to the IEFB and properly installed into the
accessory thermowells.
Cable Gland (PG 16) Thermowell (refer to Figure 14 below)
1. Remove compression nut (1) by unscrewing from cable gland (2).
2. Remove insert (3) from the cable gland (2).
3. Route the RTD through compression nut (1) and cable gland (2), then into the insert (3) and washer (4).
Note: Ensure insert (3) is oriented correctly, as shown in Figure 14 below.
4. Apply a generous coating of provided thermal paste onto the RTD.
5. For best accuracy, rmly insert the RTD into the thermowell, ensuring the tip of the RTD touches the bottom of the thermowell.
6. Screw the cable gland (2) into the thermowell.
7. Tighten the compression nut (1) onto the cable gland (2) to 30 in/lbs.
2
1
3
4
1. Compression nut
2. Cable gland
3. Insert
4. Washer
Figure 14: Thermowell assembly with PG gland
GROUNDING
Metallic Pipe
For proper operation, the IEFB must be earth grounded.
1. Connect a ground wire to meter housing via the ground lug on the housing collet.
2. Connect the ground wire to a known earth ground. a. If the pipe is grounded, connect the ground wire to the pipe using suitable devices such as grounding clamps.
GROUNDING LUG
Figure 16: Metalic grounding
Non-Metallic Pipes
1. Connect a ground wire to the meter housing per the ground lug on the housing
collet.
2. Connect the ground wire to a known earth ground.
3. Ground the uid to earth.
Conduit Fitting Thermowell (refer to Figure 15 below)
1. Pull the RTD through the conduit.
2. Push the RTD through the conduit tting. Route the RTD through compression nut (1) and conduit tting (2), then into the insert (3) and washer (4).
3. Apply a generous coating of provided thermal paste onto the RTD.
4. Firmly insert the RTD into the thermowell ensuring the tip of the RTD touches the
bottom of the thermowell.
5. Tighten the conduit tting into the thermowell to 30 in/lbs.
6. Secure the conduit into the conduit tting.
2
1
3
4
1. Compression nut
2. Cable gland
3. Insert
4. Washer
Figure 15: Thermowell assembly with CND gland
GROUNDING
RINGS
Figure 17: Non-metalic grounding
POWER SUPPLY
1. Choose a power supply with a voltage and current rating that meets the power specications under all operating conditions.
2. If the power supply is unregulated, make sure the output voltage remains within the required voltage range under all power line conditions.
6
WIRING DIAGRAM
Cable Terminal # Wire Color Description Note A
A A B External
Analog Current Output
B B
Analog Voltage Output
B B
Frequency Output
B B
RS-485 Communication (optional)
B B
Reverse Flow
A A
Alarm
A A
Pulse
A A
No Connection
B B A A
1
2
13 14
3 4
5 6
8
7
11,12 9,10
15 16
17 18
19
20
-
-
-
-
Red Black Shield Shield
-
Brown Blue
Green
White
Violet
Grey
Orange Yellow
Brown Blue
Green
White
Orange Yellow
Red Black
Violet
Grey
Power Supply Positive Power Supply Common
-
­Earth/Chassis Ground
(+) Analog current output (-) Analog output common
(+) Analog voltage output (-) Analog output common
(+) Frequency output
(-) Analog output common
RS-485 (+) RS-485 (-)
Isolated solid state output N.O. Isolated solid state output N.O.
Isolated solid state output N.O. Isolated solid state output N.O.
Isolated solid state output N.O. Isolated solid state output N.O.
Do not connect Do not connect Do not connect Do not connect
Connect to +24VDC or VAC transformer Connect to 24VDC/VAC common If used - Application Dependant If used - Application Dependant
-
4 to 20 mA process output
Current output common
May be congured; 0 to 10 V, 0 to 5 V, 2 to 10 V, etc. Voltage output common
0 to 500 Hz output (@ 0/15 VDC output level) Frequency output common
On board short for daisy chain connection On board short for daisy chain connection
50 V AC/VDC @ 100 mA maximum 50 V AC/VDC @ 100 mA maximum
50 V AC/VDC @ 100 mA maximum 50 V AC/VDC @ 100 mA maximum
50 V AC/VDC @ 100 mA maximum 50 V AC/VDC @ 100 mA maximum
-
-
-
-
The Cable column identifying cable A and B is reective of units that include factory installed cabling.
Wiring PCBA shown in Figure 18 with terminal block numbers as listed in above wiring diagram chart.
Figure 18: PCBA
7
Figure 19: PCBA
Figure 20: Wiring diagram
8
IEFB SETUP
IEFB FLOWMETER SETUP Determining IEFB probe insertion depth for models with a display
Use the Series IEFB insertion thermal energy meter with -LCD display option or A-IEF­DSP to calculate the probe insertion depth.
NOTICE
measuring tape A-IEF-MSTP to obtain these measurements. When the precise pipe
measurement information is known, select High Performance Setup under the Install
Kit Menu when prompted by the display as shown below.
1. To measure the pipe circumference, remove any existing insulation at the location where the meter will be installed. Wrap the tape measure around the pipe at the selected location using the 100ths side of the tape. Record this measurement to
enter later when prompted.
2. To measure the wall thickness of the pipe, use the thickness gage UTG. Follow
the directions provided with the UTG gage and record the thickness to enter later when prompted.
3. Follow the on-screen directions for entering the circumference and wall thickness dimensions. See the Electronic Control Data Setup section of this manual for
more information.
Precise pipe measurements are required for a high performance
installation. It is recommended to use the A-IEF-KIT which includes a setup display A-IEF-DSP, thickness gage UTG and
Determining IEFB probe insertion depth for models without a display
For models without a display, the following formulas allow for calculating the alignment
scale value. Pipe wall thickness charts are also included on the next page.
Pipes <12 in (250 mm) diameter: 7.1625-1/2*D Pipes 12 in (300 mm) to 36 in (914.4 mm): 7.1625-(0.1*(D-2*WT))+WT
Where D represents the pipe outer diameter and WT represents the pipe wall
thickness, both in inches.
Measurement of the circumference and wall thickness can be accomplished using
A-IEF-KIT, as described in the previous section, or similar method. Precise pipe
measurements are required for a high performance installation.
Position the alignment scale such that the alignment scale setting is lined-up with
the seam of the enclosure as shown in Figure 21. Minor scale marks are in 1/20ths. Securely nger tighten the thumbscrews.
USE LID TO ENCLOSURE GAP AS INDICATOR LINE
Figure 21: Alignment scale positioning
9
WALL THICKNESS
Carbon Steel
Pipe Diameter (in) DN (mm) SCH5 (in) SCH5 (mm) SCH10 (in) SCH10 (mm) SCH40 (in) SCH40 (mm) SCH80 (in) SCH80 (mm)
4.5
5.563
6.625
8.625
10.75
12.75 14 16 18 20 24 32 36
WALL THICKNESS
Stainless Steel
Pipe Diameter (in) DN (mm) SCH5 (in) SCH5 (mm) SCH10 (in) SCH10 (mm) SCH40 (in) SCH40 (mm) SCH80 (in) SCH80 (mm)
4.5
5.563
6.625
8.625
10.75
12.75 14 16 18 20 24 32 36
WALL THICKNESS
Copper
Pipe
Diameter (in) DN (mm)
4.125
5.125
6.125
8.125
10.25
12.25 14 16 18 20 24 32 36
104.78
130.18
155.58
206.38
257.18
307.98
355.60
406.40
457.20
508.00
609.60
813.00
914.40
114.30
141.30
168.28
219.08
273.05
323.85
355.60
406.40
457.20
508.00
609.60
813.00
914.40
114.30
141.30
168.28
219.08
273.05
323.85
355.60
406.40
457.20
508.00
609.60
813.00
914.40
0.083
0.109
0.109
0.109
0.134
0.156
0.156
0.165
0.165
0.188
0.218
0.250
0.250
0.083
0.109
0.109
0.109
0.134
0.156
0.156
0.165
0.165
0.188
0.218
0.250
0.250
Type K Type L Type M
in mm in mm in mm
0.134
0.160
0.192
0.271
0.341
0.411
0.471
0.471
0.541
0.610
0.680
0.818
1.096
3.400
4.064
4.876
6.883
8.661
10.439
11.963
11.963
13.741
15.494
17.272
20.777
27.838
2.110
2.770
2.770
2.770
3.400
3.960
3.960
4.190
4.190
4.780
5.540
6.350
6.350
2.110
2.770
2.770
2.770
3.400
3.960
3.960
4.190
4.190
4.780
5.540
6.350
6.350
0.114
0.125
0.140
0.200
0.356
0.411
0.459
0.459
0.513
0.568
0.623
0.732
0.950
2.895
3.175
3.556
5.080
9.042
10.439
11.658
11.658
13.030
14.427
15.824
18.593
24.130
0.120
0.134
0.134
0.148
0.165
0.180
0.250
0.250
0.250
0.250
0.250
0.312
0.312
0.120
0.134
0.134
0.148
0.165
0.180
0.188
0.188
0.188
0.218
0.250
0.312
0.312
0.095
0.109
0.122
0.170
0.308
0.356
0.398
0.398
0.445
0.493
0.541
0.636
0.826
3.050
3.400
3.400
3.760
4.190
4.570
6.350
6.350
6.350
6.350
6.350
7.920
7.920
3.050
3.400
3.400
3.760
4.190
4.570
4.780
4.780
4.780
5.540
6.350
7.920
7.920
2.413
2.768
3.098
4.318
7.823
9.042
10.109
10.109
11.303
12.522
13.741
16.154
20.980
0.237
0.258
0.280
0.322
0.365
0.406
0.437
0.500
0.562
0.593
0.688
0.688
0.750
0.237
0.258
0.280
0.322
0.365
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
6.020
6.550
7.110
8.180
9.270
10.310
11.130
12.700
14.270
15.090
17.480
17.480
19.050
6.020
6.550
7.110
8.180
9.270
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
0.337
0.375
0.432
0.500
0.593
0.687
0.750
0.843
0.937
1.031
1.218
1.218
1.218
0.337
0.375
0.432
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
8.560
9.530
10.970
12.700
15.090
17.480
19.050
21.440
23.830
26.190
30.960
30.960
30.960
8.560
9.525
10.970
12.700
12.700
12.700
12.700
12.700
12.700
12.700
12.700
12.700
12.700
WALL THICKNESS PVC
Pipe
Diameter (in) DN (mm)
4.5
5.563
6.625
8.625
10.75
12.75 14 16 18 20 24 32 36
114.00
141.00
168.00
219.00
273.00
324.00
356.00
406.00
457.20
508.00
609.60
813.00
914.40
SCH40 SCH80
in mm in mm
0.237
6.020
0.337
0.258
0.280
0.322
0.365
0.406
0.437
0.500
0.562
0.593
0.687
0.874
0.968
6.550
7.110
8.180
9.270
10.300
11.100
12.700
14.274
15.062
17.450
22.200
24.587
0.375
0.432
0.500
0.593
0.687
0.750
0.843
0.937
1.031
1.218
1.572
1.754
8.560
9.520
11.000
12.700
15.100
17.400
19.000
21.400
23.800
26.187
30.937
39.929
44.552
10
WALL THICKNESS
Carbon Steel
Pipe Diameter (in) DN (mm) SCH5 (in) SCH5 (mm) SCH10 (in) SCH10 (mm) SCH40 (in) SCH40 (mm) SCH80 (in) SCH80 (mm)
4.5
5.563
6.625
8.625
10.75
12.75 14 16 18 20 24 32 36
WALL THICKNESS
Stainless Steel
Pipe Diameter (in) DN (mm) SCH5 (in) SCH5 (mm) SCH10 (in) SCH10 (mm) SCH40 (in) SCH40 (mm) SCH80 (in) SCH80 (mm)
4.5
5.563
6.625
8.625
10.75
12.75 14 16 18 20 24 32 36
WALL THICKNESS
Copper
Pipe
Diameter (in) DN (mm)
4.125
5.125
6.125
8.125
10.25
12.25 14 16 18 20 24 32 36
104.78
130.18
155.58
206.38
257.18
307.98
355.60
406.40
457.20
508.00
609.60
813.00
914.40
114.30
141.30
168.28
219.08
273.05
323.85
355.60
406.40
457.20
508.00
609.60
813.00
914.40
114.30
141.30
168.28
219.08
273.05
323.85
355.60
406.40
457.20
508.00
609.60
813.00
914.40
0.083
0.109
0.109
0.109
0.134
0.156
0.156
0.165
0.165
0.188
0.218
0.250
0.250
0.083
0.109
0.109
0.109
0.134
0.156
0.156
0.165
0.165
0.188
0.218
0.250
0.250
Type K Type L Type M
in mm in mm in mm
0.134
0.160
0.192
0.271
0.341
0.411
0.471
0.471
0.541
0.610
0.680
0.818
1.096
3.400
4.064
4.876
6.883
8.661
10.439
11.963
11.963
13.741
15.494
17.272
20.777
27.838
2.110
2.770
2.770
2.770
3.400
3.960
3.960
4.190
4.190
4.780
5.540
6.350
6.350
2.110
2.770
2.770
2.770
3.400
3.960
3.960
4.190
4.190
4.780
5.540
6.350
6.350
0.114
0.125
0.140
0.200
0.356
0.411
0.459
0.459
0.513
0.568
0.623
0.732
0.950
2.895
3.175
3.556
5.080
9.042
10.439
11.658
11.658
13.030
14.427
15.824
18.593
24.130
0.120
0.134
0.134
0.148
0.165
0.180
0.250
0.250
0.250
0.250
0.250
0.312
0.312
0.120
0.134
0.134
0.148
0.165
0.180
0.188
0.188
0.188
0.218
0.250
0.312
0.312
0.095
0.109
0.122
0.170
0.308
0.356
0.398
0.398
0.445
0.493
0.541
0.636
0.826
3.050
3.400
3.400
3.760
4.190
4.570
6.350
6.350
6.350
6.350
6.350
7.920
7.920
3.050
3.400
3.400
3.760
4.190
4.570
4.780
4.780
4.780
5.540
6.350
7.920
7.920
2.413
2.768
3.098
4.318
7.823
9.042
10.109
10.109
11.303
12.522
13.741
16.154
20.980
0.237
0.258
0.280
0.322
0.365
0.406
0.437
0.500
0.562
0.593
0.688
0.688
0.750
0.237
0.258
0.280
0.322
0.365
0.375
0.375
0.375
0.375
0.375
0.375
0.375
0.375
6.020
6.550
7.110
8.180
9.270
10.310
11.130
12.700
14.270
15.090
17.480
17.480
19.050
6.020
6.550
7.110
8.180
9.270
9.525
9.525
9.525
9.525
9.525
9.525
9.525
9.525
0.337
0.375
0.432
0.500
0.593
0.687
0.750
0.843
0.937
1.031
1.218
1.218
1.218
0.337
0.375
0.432
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
0.500
8.560
9.530
10.970
12.700
15.090
17.480
19.050
21.440
23.830
26.190
30.960
30.960
30.960
8.560
9.525
10.970
12.700
12.700
12.700
12.700
12.700
12.700
12.700
12.700
12.700
12.700
WALL THICKNESS PVC
Pipe
Diameter (in) DN (mm)
4.5
5.563
6.625
8.625
10.75
12.75 14 16 18 20 24 32 36
114.00
141.00
168.00
219.00
273.00
324.00
356.00
406.00
457.20
508.00
609.60
813.00
914.40
SCH40 SCH80
in mm in mm
0.237
6.020
0.337
0.258
0.280
0.322
0.365
0.406
0.437
0.500
0.562
0.593
0.687
0.874
0.968
6.550
7.110
8.180
9.270
10.300
11.100
12.700
14.274
15.062
17.450
22.200
24.587
0.375
0.432
0.500
0.593
0.687
0.750
0.843
0.937
1.031
1.218
1.572
1.754
8.560
9.520
11.000
12.700
15.100
17.400
19.000
21.400
23.800
26.187
30.937
39.929
44.552
11
Printing out conguration values
1
8
6
After installation is complete, a table of conguration values can be printed to insert
into one of the hanging plastic envelopes for future reference. The housing cover/ display needs to be removed to access to the display port, which is necessary to
retrieve the table of conguration values.
1. Unscrew the four captured cover screws using the supplied 3 mm Allen wrench and remove the enclosure cover. Leave the display cable connected to the main
unit.
2. Insert a mini-USB cable (not included) into the USB connector on the bottom side of the display PCB.
3. Connect the other end of the cable into a standard USB port in a laptop.
4. The Series IEFB insertion thermal energy meter will appear as a standard USB
drive on the laptop.
5. The le name with the conguration values is in the format of: serial number.txt.
The serial number can be found on the product label on the side of the meter.
6. Print out the conguration values and insert into one of the hanging plastic
envelopes for future reference
7. Re-attach the housing cover/display by tightening the four 3 mm screws.
CONFIGURATION DATA PRINT OUT EXAMPLE
[Flow Meter Information]
MeterTag=Series IEFB SerialNumber=018M8Y ModelNumber=IEFB-HN-10-LCD-COM DateCode=20190319
[Energy Meter Information]
SerialNumber=TestCal4 DateCode=20190101
[Setup Information]
CalibratedBy=
Date=
Units=English
VelocityUnit=ft/s FlowUnit=ft³/s MassFlowUnit=lbm/h VolumeUnit=gal TemperatureUnit=°F PowerUnit=kW EnergyUnit=kWh
[Pipe Conguration]
LiquidType=Water
PipeMaterial=Carbon Steel
PipeDiameter=8 in PipeWallThickness=Schedule 40 AlignmentScaleValue=2.85 ThermowellDepth=Maximum Depth
[Energy Meter Setup]
FlowMeterLocation=Inlet RTDLocationMapping=1=Inlet, 2=Outlet
HeatingChangeoverTemperature=77
ProcessPressure=232.060 PSI
[Analog Output]
AnalogOutputType=Current 4-20mA AnalogOutputVariable=Velocity ft/s
AnalogOutputHigh=20.00
AnalogOutputLow=0.00
[Pulse/Freq. Output Setup]
Pulse/Freq. Output=Pulse PulseOutputVariable=Total Flow
PulseOutput=7 gal/pulse
PulseWidth=50 ms
[Alarm Output Setup]
AlarmOutput=Velocity Alarm VelocityAlarmType=Low Limit VelocityAlarmTrigger=0.10 ft/s VelocityAlarmHysteresis=0.05 ft/s
[Communication]
CommunicationProtocol=Modbus
NetworkAddress=127 BaudRate=115200
SerialParity=Even
SerialStopbits=1
Removing Series IEFB Insertion Thermal Energy Meter
1. To remove the meter from an installation without a valve, depressurize the pipe and skip to step 4. If installed with a valve loosen compression tting (4) and
withdraw the meter shaft fully through the valve until it stops.
WARNING
2. Tighten compression tting (4) snug.
3. Close valve (6) via valve handle (7).
4. Remove meter by unscrewing process collet (5) from valve (6).
CAUTION
Removing Thermowells
1. To remove the thermowell from an installation without a valve, depressurize the pipe and skip to step 4. If installed with a valve, loosen compression tting (2) and
withdraw the thermowell shaft fully through the valve until it stops.
WARNING
2. Tighten compression tting (2) snug.
3. Close valve (4) via valve handle (5).
4. Remove thermowell by unscrewing process collet (3) from valve (4).
Contents under high pressure.
Be sure to support the housing end of the meter to prevent it from
ipping while unscrewing process collet (5) as damage may occur to the probe ns.
2
4
5
6
Figure 22: IEFB Side System View
Contents under high pressure.
1
2
3
4
3
7
9
1. Enclosure
2. Cable Nut
3. Probe Shaft
4. Compression Fitting
5. Process Collet
6. Valve
7. Valve Handle
8. Pipe
9. Sensor Probe
5
1. Cable gland or conduit tting
12
Figure 23: Hot tap thermowell installed in pipe cross section
2. Compression Fitting
3. Process Collet
4. Valve (optional)
5. Valve handle (optional)
6. Pipe
7. Thermowell
7
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