Dwyer is a registered trademark of Dwyer Instruments, Inc.
NOTE: Dwyer reserves the right to change designs and dimensions at its sole
discretion at any time without notice. For certified dimensions, please contact Dwyer.
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TABLE OF CONTENTS
1.
Unpacking the DFM Mass Flow Meter....................................... 3
1.1 Inspect Package for External Damage...................................3
1.2 Unpack the Mass Flow Meter.................................................3
1.3 Returning Material for Repair.................................................3
Appendix IV: Index of Figures....................................................107
Appendix V: Index of Tables......................................................109
.....70
2
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1.
UNPACKING THE DFM MASS FLOW METER
1.1
Your DFM Mass Flow Meter was carefully packed in a sturdy cardboard carton, with
anti-static cushioning materials to withstand shipping shock. Upon rec eipt, inspect the
package for possible external damage. If the unopened package is damaged, contact the
shipping company immediately to make a repo rt.
1.2
Open the carton carefully from the top and inspect for any sign of concealed shipping
damage. If there is any damage, i n addition to contacting the shipping company, forward
a copy of any damage report to your distributor or to Dwyer directly.
When unpacking the instrument, make sure that you have all the items indicated on
Packing List. Promptly report any discrepancy.
1.3
Contact the customer service representative at your distributor, or at Dwyer if you
purchased your Mass Flow Meter directly, to request a
(RMA). Equipment returned without a RMA will not be accepted.
right to charge a fee to the customer for equipment returned under warranty claims if the
instruments are found, when examined and tested, to be free of warrantied defects.
Shipping charges are borne by the customer. Meters returned collect will
accepted.
Inspect Package for External Damage
Unpack the Mass Flow Meter
Returning Material for Repair
Return Materials Authorization
the
Dwyer reserves the
not
be
It is mandatory that any equipment returned for service be purged of any
hazardous contents including, but not limited to, toxic, infectious,
corrosive or radioactive material. No work shall be performed on a
returned product unless the customer submits a fully executed and signed
SAFETY CERTIFICATE. Contact the Service Manager at your distributor or
at Dwyer to obtain this form prior to returning the product.
2.
2.1
INSTALLATION
Safety Instructions
CAUTION
responsibilities of Dwyer Instruments shall be voided if users fail to
follow all instructions and procedures
CAUTION:
use in life
cause personal injury. Customers employing this device for use in such
applications do so at their own risk and agree to be fully responsible for
damages resulting from improper use or sale.
: Dwyer warranties and all
LIFE SUPPORT APPLICATIONS: The DFM is not designed for
support applications where any malfunction of the device may
other direct or implied
described in this manual.
any
3
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CAUTION:
may be damaged by improper handling. When adjusting or servicing the
device, always wear a grounded wrist strap to prevent inadver tent damage to
the integral solid-state circuitry.
Some of the IC devices used in the DFM are static-sensitive and
2.2
The DFM Mass Flow Meter will not operate with liquids. Only clean, non corrosive
gases may be introduced into the instrument. If gases are contaminated, they must
be filtered to prevent the introduction of impediments to the sensor.
For more information, contact your distributor or Dwyer.
The DFM Mass Flow Meter can be mounted in any position. It is not required to maintain
straight runs of pipe upstream or downstream of the meter. It is preferable to install the
meter in a stable
moisture, and drafts.
Prior to connecting gas lines, inspect all parts of the piping system, including
ferrules and other fittings, for dust or other contaminants. Do not use pipe grease or
sealant on process connections as they can contaminate narrow laminar flow
elements that may cause permanent damage to the meter.
W hen connecting the gas system to be monitored, be sure to observe the direction of gas flow
as indicated by the arrow on the front of the meter.
Insert tubing into the compression fittings until the ends of the properly sized tubing sit
flush against the shoulders of the fittings. Compression fittings are to be tightened 1¼
turns according to the manufacturer's instructions. Avoid overtightening
seriously damage the compression fitting.
Primary Gas Connections
CAUTION:
unless specifically cleaned and prepared for such an application.
DFM meters should not be used for monitoring oxygen gas
environment, free of frequent and sudden temperature changes, high
which may
Pressure Requirements
Maximum operating line (common mode) pressure for DFM series flow meters is 120 PSIG
(8.3 Bar). If the installation line pressure is more than 120 PSIG (8.3 Bar), a pressure regulator
must be installed upstream of the flow meter to bring pressure down to 120 PSIG (8.3 Bar).
CAUTION:
gas line must not exceed 120 PSIG (8.3 bar). Applying pressure above
PSIG (8.3 bar) will cause permanent damage to the differential
sensor.
For DFM series flow meters, the maximum pressure in the
120
pressure
4
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CAUTION: Do not apply upstream – downstream differential pressure
CAUTION: To avoid obstructions and contamination in the sensor
tube and the
user should
gases.
20
exceeding 12 PSID to DFM series flow meters. Exposure to higher
differential pressures may cause permanent damage to the product.
Normally high common mode pressure (within 120 PSIG) will not damage
the differential pressure sensor, but pressure transients (momentary
pressure variations) on upstream or downstream ports can result in
permanent sensor damage to the product.
Avoid instantaneous application of high pressure from quick on/off
solenoid valves upstream or downstream of the meter.
CAUTION: The user shall install the instrument only in process lines
that meet the DFM meter’s pressure and temperature ratings. A margin
of safety should be provided if spikes and surges exist in the process.
Proper pressure relief valves and burst plates should be installed in
high pressure applications.
narrow flow channels in the laminar flow element, the
install the instrument in process lines that have clean
Upstream particulate filters with maximum particulate size
µ are recommended for all applications.
DFM transducer ports are equipped with 10-32 female thread (DFM-02), 1/8" NPT
female thread (DFM-03/05), and 1/4" NPT female thread (DFM-07).
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5
3.
ELECTRICAL CONNECTIONS
DFM is equipped with an 8 pin-MiniDIN power, analog/relay output, communication
interface connector.
TABLE I: 8-PIN DESIGNATIONS AND NOTES
PIN FUNCTION
1 Solid State SPST Relay NO
(normally open) contact #1
2 Solid State SPST Relay NO
(normally open) contact #2
3 RS-232 RX / RS-485 (–)
Communication Interface input
4 Analog (0-5Vdc,0-10Vdc,4-20
mA) Output reference (-)
5 RS-232 TX / RS-485(+)
Communication Interface input
6 Analog (0-5Vdc, 0-10Vdc or
4-20 mA) Output (+)
7 Power supply, positive (+)
8 Power supply, common (-)
RS-232 Signal Ground
Table I
explains the pin designations. See
NOTE
Do not exceed SSR maximum volt age 48
AC peak/DC and maximum load current 40 0
mA.
Also access i ble via Audio jack con nector
(
see Figures 2 & 25)
Common (return) for pin 6 (0-5Vdc or
0-10 Vdc or 4-20 mA)
Also access i ble via Audio jack con nector
see Figures 2 & 25).
(
Output. Do not apply exter nal v oltage
current source. Be sure to observe
or any
recommende d load
Power input 9 – 26 Vdc.
Power input and RS-232 communic ation
4-20 mA analog output requires at least 12 Vdc power.
6
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NOTE:
The (+) and (-) power inputs are each protected by a 300mA M (medium
time
fuse
unit,
the faulty condition, and reconnect the power. The fuse will
reset once the faulty condition has been
CAUTION: Generally, "Mini-DIN" Connector numbering patterns are
standardized. There are, however, some connectors with
noncon
forming patterns, so the numbering sequence on your mating
connector may or may not coincide with
configuration above. It is imperative that you match the appropriate
wires in accordance with the correct sequence regardless of the
par
CAUTION:
Make sure power is OFF when connecting or disconnecting
any cables or wires
CAUTION:
exceed the rated values shown in the specifications (see
Failure to do so migh
if the wiring and the polarity of the power supply
turning the power ON. Wiring error may cause damage or faulty
operation.
CAUTION:
as this may damage the instrument.
that shown in our pin
ticular numbers displayed on the mat ing connector.
3.1
The AC to DC power supply requirements for DFM transducers are 9 to 26 Vdc,
with maximum load current at least 100 mA (unipolar power supply), and maximum
ripple below 150 mV P-P.
Power can be applied to the DFM meter either through the power jack (see Figure
49) or the 8-pin Mini-DIN connector (see Figure 1).
Power Supply Connections
Never apply power simultaneously from both connectors,
DC Power (+) --------------- pin 7 of the 8-pin Mi ni -DIN connector
DC Power (-) --------------- pin 8 of the 8-pin Mi ni -DIN connector
CAUTION:
damage the DFM and/or cause faulty operation.
-lag) reset fuse. If a shorting condition or polarity reversal occurs, the
will cut power to the flow transducer circuit: disconnect the power to the
correct
Never apply power voltage above 26Vdc. Doing so may
to or from the system.
corrected.
3.2
Output Signals Connections
When connecting the load to the output terminals, do not
t cause damage to this device. Be sure to check
are correct before
7
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Section 5).
DFM series Mass Flow Meters are equipped with calibrated 0-5Vdc, 0-10Vdc or
CAUTION:
The 4-20 mA current loop output is self-powered (nonisolated
(for example
CAUTION:
When connecting the load to the output terminals, always
check actual analog output interface configuration. Connecting low
impedance (< 5K
damage
CAUTION:
always check actual analog output interface configuration.
Connecting high impedance (> 500
may cause non linear or faulty operation of the electronics circuitry.
CAUTION:
connection
actual communication interface type. For
devices with OLED display
2 seconds) displayed on the banner screen when power is applied. If
your meter does not have
can be identified by briefly pressing
monitoring status LED
4-20 mA output signals. This linear output signal represents 0-100% of the flow
meter’s full scale range. The user may select the desired a nalog interface type
using a local OLED/Joystick interface or via digital communication interface.
, sourcing type). Do not connect an external voltage source
, current loop powered systems) to the output signals.
For 0-5 VDC, 0-10 VDC or 4-20 mA output signal connection:
External load Plus (+) --------------------------- pin 6 of the 8-pin Mini-DIN co nn ector
External load Mi n us (-)--------------------------- pin 4 of the 8-pin Mini-DIN connector
Ω
) loads to the 0-5Vdc or 0-10 Vdc output may cause
to or faulty operation of the electronics circuitry.
NOTE:
4-20 mA analog output r equires at least 12 V dc power input.
When connecting the load to the output terminals,
Ω
) loads to the 4-20 mA output
To eliminate the possibility of noise interference, it is recommended that you use a separate cable
entry for the DC power, digital communication interface, and analog output interface signal
lines.
3.3
The digital interface operates via RS-232 or RS-485 (user-selected) and provides access to
all applicable internal configuration parameters and data.
Digital Communication Interface Connections
Before proceeding with communication interface
, verify the meter’s
, the interface type will be briefly (for about
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a display, the communication interface type
the multi-function button and
response (see
Section 6.5).
8
Communication Settings for RS-232/RS-485 communication interface
Stop bit:
....................
1 Data bits:
....................
8
Parity: ....................
None
Flow Control:
....................
None
The default baud rate is 9600 baud (user-selected; see Section 5, Specifications).
RS-232 Communication Interface Connection
Crossover connection must be established:
HOST PC RS-232 RX Meter (RS-232 TX)
(pin 2 on the host PC DB9 connector)------pin 3 (Ring) of the 3-pin stereo jack
connector (TX+)
HOST PC RS-232 TX Meter (RS-232 RX)
(pin 3 on the host PC DB9 connector)------pin 2 (Tip) of the 3-pin stereo jack
connector (RX-)
HOST PC RS-232 SIGNAL GND Meter (Digital GND)
(pin 5 on the host PC DB9 connector)------pin 1 (Sleeve) of the 3-pin stereo
jack connector
Each DFM ordered with RS-232 interface option is supplied with default crossover 6-foot
long communication cable (DWYER P/N: A-CBL-A232) DB9 female to stereo 3.5 mm Plug.
If custom length cable is required, it can be assembled using the connection
diagram shown in Figure 2.
9
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RS-485 Communication Interface Connection
The RS-485 converter/adapter must be configured for: multidrop, 2-wire, half
duplex mode (see Figure 3). The transmitter circuit must be enabled by TD or
RTS (depending on which is available on the converter/adapter). Settings for
the receiver circuit should follow the selection made for the transmitter circuit
in order to eliminate echo.
RS-485 A line T(-) or R(-) ............. pin 2 on 3-pin Audio-connector, middle
section or "tip" DFM(RX-),
(WHITE wire)
RS-485 B line T(+) or R(+) ........... pin 3 on 3-pins Audio-connector, the
"ring" section DFM (TX+), (RED wire)
RS-485 GND (if available) ............ pin 1 on 3-pin Audio-connector, the
“sleeve” section DFM (
Each DFM ordered with RS-485 interface option is supplied with a default 3foot length of communication cable (DWYER P/N: A-CBL-A485) Stereo
3.5 mm plug to stripped wires.
If custom length cable is required, it can be assembled using the connection
diagram shown in Figure 3:
GND), (Shield wire)
10
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DWYER
FIIGG
UURRE
3:
DFM RRSS-
When the DFM device is set as the last device on the long RS-485 bus
segment, the 120 Ω bus termination resistor must be connected between the
RS-485 (+) and (-) terminals close (< 6 feet) to this device.
44885 CCOOMMMM
UUNNIICC
ATTIIOONN IINNTTEERRFFAACCE CCOONNNNEECCTTIIOONN
S
NOTE:
termination resistor between the RS-485 (+) and (-) pins. On
instruments with a local display and joystick interface, the 120Ω
termination resistor can be activated (enabled) using General
Settings / Communication Port / RS-485 Termination menu selection.
By default, the instrument is shipped from the factory with the RS-485
Termination mode set to Disabled.
The DFM instrument offers an integrated switchable 120Ω
11
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4.
The DFM series flow meters integrate precision a differential pressure sensor
which accurately measures pr essure drop across the special restriction flow
element (RFE). The geometry of the RFE is designed to ensure laminar flow in
each branch within the entire range of operation of the DFM instrument.
According to principles of fluid dynamics, the volumetric flow rates of a gas in the
laminar flow conduits are proportional to differential pressure across the
restriction flow element. In addition, precision absolute pressure and temperature
sensor readings are used to calculate mass flow rate using ideal gas laws.
The DFM flow meter supports multi-gas functionality which allows users on site
to select the desired measured gas using local Display/Joystick interface or
digital communication interface. See Tables X - XVIII which provide lists of
supported gases.
The DFM flow meter can display flow rate in 43 different mass flow or 15 different
volumetric flow engineering units. Flow meter parameters and functions can be
programmed locally via optional OLED/Joystick interface or remotely via the
RS-232/RS-485 interface or optional Modbus RTU interface. DFM flow meters
support various functions inc lu ding two programmable flow totalizers; low, high or
range flow; temperature and pressure alarms; automatic zero adjustment
(activated via local or digital communication interface); programmable solid state
relay (SSR); programmable 0-5 Vdc, 0-10 Vdc or 4-20 mA analog outputs; userprogrammable pulse output (via SSR); and self-diagnostic alarms. Optional local
OLED readout with adjustable brightness level provides mass and volumetric
flow rate, total volume reading in currently selected engineering units, and
diagnostic events and indication.
PP
RRIINNCCIIPPLLE OOFF OOPPEERRATTIIOONN
5.
FLOW MEDIUM:
clean gases,
C
ALIBRATIONS:
unless otherwise requested or stated.
ENVIRONMENTAL (PER IEC 664):
FLOW ACCURACY (INCLUDING LINEARITY):
temperature and pressure.
REPEATABILITY:
FLOW TEMPERATURE COEFFICIENT:
FLOW PRESSURE COEFFICIENT:
FLOW RESPONSE TIME:
SSPPEECCIIFFIICCA
Please note that DFM Mass Flow Meters are designed to work only with
never
TTIIOON N
any corrosive gas and
Performed at standard conditions (14.7 psia [101.4 kPa] and 70 °F [21.1 °C])
+0.15% of full scale.
default 10 ms (user-adjusted).
www.GlobalTestSupply.com
S
never
any liquid.
Installation Level II; Pollution Degree II.
±(0.5% RD + 0.2% FS) at calibration
0.05% of full scale/ °C or less.
0.01% of full scale/psi (6.895 kPa) or less.
12
INSTRUMENT W AR M-UP TIME:
< 5 seconds.
MAXIMUM ME ASURABLE FLOW RANGE:
OPERATION RANGE/TURNDOWN RATIO:
133% Full Scale.
0.5% to 100% Full Scale / 200:1.
MASS REFERENCE CONDITIONS (STP): 70°F & 14.696 PSIA (other
references available on request).
MAXIMUM INTERNAL GAS PRESSURE (STATIC):
120 PSIG.
MAXIMUM INSTANTANEOUS DIFFERENTIAL PRESSURE ACRO S S INLET AND OUTLET:
12 PSID.
PROOF PRESSURE:
OPERATING TEMPERATURE:
MOUNTING ATTITUDE SENSITIVITY:
RELATIVE GAS HUMIDITY RANGE:
INGRESS PROTECTION:
OUUTT
PPUUT SSIIGGNNAALLSS::
145 PSIG.
Linear 0-5 Vdc (3000
-10 to +60 ˚C (14 to 140 ˚F).
None.
0 to 100% (Non-Condensing).
IP40.
Ω
min. load impedance);
Linear 0-10 Vdc (5000 Ω min. load impedance);
Ω
Linear 4-20 mA (550
maximum loop resistance).
Maximum noise 10mV pe ak to p ea k (f or 0-5/0-10 Vdc output).
TRANSDUCER INPUT POWER:
Power consumption: 100 mA maximum.
9 to 26 Vdc, 150 mV maximum peak to peak output noise.
Circuit boards have built-in polarity reversal protection, and a 300mA resettable fuse
provides power input protection.
DIGITAL OUTPUT SIGNALS: Standard RS-232 or RS-485 (user-selected).
Optional Modbus over isolated RS-485 transceiver.
WETTED MATERIALS:
Stainless steel, FKM
O-rings, high temperature polyamide,
alumina ceramic, epoxy, silicone, glass, gold.
CAUTION:
Dwyer makes no expressed or implied guarantees of
corrosion resistance of mass flow meters as pertains to different
flow media reacting with any components of the meters. It is solely
the customer’s responsibility to select the model best suited for a
particular gas, based on the fluid contacting (wetted) materials
offered in the different models.
DISPLAY: Optional 128 x 64 pixels graphic yellow OLED with Esc button
and Joystick interface. Simultaneously displays: Mass Flow, Totalizer
Volume, Pressure and Temperature or Mass Flow, Volumetric Flow,
Pressure and Temperature (user-selectable screens).
5..11
CCEE
Commpp
lliiaannccee
1/8"
MODEL
NO.
DFM-01-DFM-20
DFM-21-DFM-50
DFM-51-DFM-53
DFM-54-DFM-56
5..22
DFM Accessories
MODEL NO.
DFM-01-DFM-20
DFM-21-DFM-50
DFM-21-DFM-50
DFM-51-DFM-53
DFM-54-DFM-56
GFM-110P
GFM-110P24
GFM-220PE
GFM-220P24
GFM-240PUK
TABLE II: DFM FLOW RANGES
FULL SCALE
MASS FLOW RATE
PRESSURE DROP
AT
FULL SCALE
FLOW (PSID)
0.5 to 50 sml/min1.0
51 sml/min to 20 sl/min1.01/8" NPT female
21 sl/min to 50 sl/min2.01/8" NPT female
51 sl/min to 100 sl/min2.51/4" NPT
TABLE III: DFM ACCESSORIES
FITTING CODE
FITTINGS
F0C2
F2C2
F2C4
F4C4
F4C6
POWER SUPPLIES
10-32 thread, Face Seal, 316 ss
1/8 NPT thread, 1/8 tubing, 3 16 ss
1/8 NPT thread, 1/4 tubing, 3 16 ss
1/4 NPT thread, 1/4 tubing, 3 16 ss
1/4 NPT thread, 3/8 tubing, 3 16 ss
Power Supply, 110 V / 12 Vdc /North America
Power Supply, 110 V / 24 Vdc /North America
Power Supply, 220 V / 12 Vdc /Europe
Power Supply, 220 V / 24Vdc /Europe
Power Supply 240 V / 12 Vdc /United Kingdom
10-32 female thread
DESCRIPTION
PROCESS
CONNECTION
female
14
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CABLES
CBL-A232
CBL-8MINIDIN-3
Shielded cable 8-pin Min-DIN with stripped ends 3 feet long
CBL-8MINIDIN-12
Shielded cable 8-pin Min-DIN with stripped ends 12 feet long
COMMUNICATION PORT ACCES SORIES
USB-RS-232
MODBUS INTERFACE ACCESSO RIES
ECS803-1
RJ45 shielded Y -adapter (Passive TAP).
TDG1026-8C
RJ45 Modular Coupler.
MOD27T
RJ45 Line Terminator (100 Ω 0.25 W).
JMOD4S-1
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 2.0 feet.
TRD815BL-10
TRD815BL-25
TRD815BL-25
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 25.0 feet
M
AAXXIIMMUUMM PPRREESSSSUURREE
DDRROOPP
[
mmmm H2O]
[
ppssiidd] [kkPPaa]]
up to 10
703
1.0
6.894
703
1.0
6.894
1406
2.0
13.789
1406
2.0
13.789
1406
2.0
13.789
1757
2.5
17.236
1757
2.5
17.236
CBL-A485
Communication Cable for DFM with RS-232 Interface 6 FT
3.5mm
stereo audio connector with 3-wire to 9-pin female
D-connector
Communication Cable for DFM with RS-485 Interface 6 FT
3.5mm
(included with each DFM).
stereo audio connector with 3-wire to stripped ends.
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 10.0 feet.
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 25.0 feet.
Category 5E Patch Twisted Pair Cable, RJ45 / RJ45, Blue 10.0 feet.
TABLE IV: PRESSURE DROPS
FLLOOW
RRAATTEE
[ssttd
lliitteerrss//mmiinn]
20
30
40
50
60
100
15
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TABLE V: APPROXIMATE WEIGHTS
MOODDEELL
DFM-01-DFM-20 flow meter
DFM-21-DFM-56 flow meter
0.85 lbs. (0.4 kg)
1.15 lbs (0.52 kg)
WEEIIGGHHT
SHHIIPPPPIINNG WWEEIIGGHHTT
2.55 lbs. (1.2 kg)
3.0 lbs (1.36 kg)
6.
6..11
Now that the Mass Flow Meter has been correctly installed and thoroughly tested as
described in
first turned on, device firmware and
on the first line, communication interface type and hexadecimal address value on the
second line, Communication Port baud rate on the third line, and Modbus hardware
status and decimal address value on the fourth line (see
for another
OOPPEERRA
PPrreepp
Section 2
2 seconds. Subsequently, the actual process information (PI) is displayed.
Figure 4: DFM FFiirr
TTII
N NGG IINNSSTTRRUUCC
aarraattiioon aannd PPoo
, make sure the flow source is OFF. Initially, after the power
FFww: AA
CCOOMM::RRSS
BBaauudd RRaattee:
MM
ooddBBuuss: Y AA
mmwwaarree aannd CC
TTIIOON N
SS
wweer UUpp
EEPROM database revisions will be displayed
Figure 4
000011 TTbbll:: AA000011
22332
oo
mmmm
AAdddd:: 1111
dddd:: 1111
uunniiccaattiioon
99660000
IInntteerffaaccee
IInnff
oormation SSccrr
). These are shown
eeee
nn
is
16
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22.67
PSIA
27.7 C
T1: 14726.0 Sml
Sml
min
Absolute Pressing
Reading
Current Mass Flow
Totalizer #1 Reading
Temperature
Current Unit of
Totalizer#1
NOTE:
the model and dev
Reading
Rate Reading
Figure 5: DFM Initial Process Information
Actual content of the OLED screen may vary depending on
ice configuration.
The main DFM flow meter screen shows current instrument Pressure,
Temperature, Mass Flow, and Totalizer Volume readings in previously select ed
units of measure.
NOTE:
the status LED will emit a constant GREEN light (normal operation,
ready to measure).
5 seconds after the initial powering of the DFM flow meter,
0.00
Measure for
Mass Flow
Units of
Measure
6..22 SSwwaa
If a flow of more than 133% the nominal maximum flow rate of the Mass Flow
Meter is taking place (displayed mass flow reading is flashing), a condition
known as "swamping" may occur. Readings of a "swamped" meter cannot be
assumed to be either accurate or linear. Flow must be restored to below 133%
of maximum meter range. Once flow rates are lowered to within calibrated
range, the swamping condition will end.
mmppiinngg
CCoonnddiittiioon
17
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6..33
Press here for
Enter command
UP
RIGHT
LEFT
MMeetteer PPrroocceesss IInnffoorrmm
Based on meter configuration, different parameters may be displayed in the
Process Information (PI) screen by moving the control joystick (see Figure
6) Up or Down (DN). Process Information screens can be configured to be
static or dynamic (see Section 6.4.13.2 “Display and Process Information
(PI) Screens”). Using PI Screen Mask settings, the user can enable
(unmask) or disable (mask) up to 6 different process information
combinations.
FIGURE 6: JOYSTICK
In the Static Mode, moving the joystick Up pages through the PI screens in
the forward direction, while moving the joystick DN pages through the PI
screens in the reverse direction. When the last PI screen is reached, the
firmware “wraps around” and scrolls to the initial PI screen once again.
aattiioon ((PPII)) ss
DOW N
ccrr
eeenns
In the Dynamic Display Mode, the firmware initiates automatic screen
sequencing with user-adjusted screen Cycle Time (see Section 6.4.13.2
“Display and Process Inform ation (PI) Screens”). When the last PI screen is
reached, the firmware “wraps around” and scrolls to the initial PI screen
once again.
18
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0..000
222..7777
PSIA
0..000
PI Screen #1 (Pressu re, T emperature,
T
11::
144772266..00
Sml
T
22::
0..00
Sml
222..7777
PSIA
255..7
Smmll
miinn
255..5
C
l
miinn 222..7777
PSIA
0..000
244..5
C
miinn V::
0..00
mll//mmiin
C
Mass Flow Rate, Tot alizer #1)
PI Screen #2 (Pressu re, T emperature,
Mass Flow Rate, Tot alizer #2)
Smml
PI Screen #3 (Pressu re, T emperature,
Mass Flow Rate, Volumetric Flow Rate)
Smmll
PI Screen #4 (Select ed G as, Instrument
Full Scale Range, Int erf ac e I nf ormation)
Com. Interface type
and device address
Analog Interface Ty pe
Flow, Pressure,
Temperature
Alarms Status
Totalizers Status
Alarm Events Status
DP Sensor Raw Counts
AP Sensor Raw Cou nt s
DP Sensor reading mBar
Temperature Sensor
Raw Counts
AAIIR
FFSS: 00..22000000 LL//mmiin
RRSS
22332
Register
FIGURE 7: DFM PROCESS INFORMATION SCREENS
00--55VVddcc
MMooddbbuuss::
PPOOWWEERR::
AAllmm::DDDDD
TT
11::DD TT22::EE PPOO::DD
A
EE
::00000000
DD::
AA::--
DDPP:
T:
226688335
1199..66 HHrr
RReell::
DDEE
::0000000
116644335533 99001
44110066337
00..00005
2244..8833CC
88998
00..00000011
Currently Selected Gas Name
Instrument Full Scale Range
YY
Modbus interface H/W status (Y, N)
PI Screen #5 (Events Notification screen)
Time elapsed from the power up event
Relay assig nment
D
Pulse Output Status
Diagnostic Events St atus Re gister
PI Screen #6 (Instrument Diagnostic)
DP Sensor Temperature Raw Counts
AP Sensor Temperature Raw Counts
DP sensor rea ding in PSID
Temperature Sensor Reading (deg. C)
19
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6..44 LLooccaal UUsseerr IInntteerrffaacce
The diagram in Figure 12 (page 26) gives a general overview of the
standard top-level display menu structure (when running firmware version
A001). The Esc push-button is used to toggle between the Process Mode
(PI screens) and the Setup menus, and to return to upper menu level.
In order to move through the menu items, the user must move the joystick
UP and DN. When the last item in the menu is reached, the menu “wraps
around” and scrolls back to the beginning of the menu items list. Similarly,
when the first menu item is highlighted and the joystick is moved UP, the
menu “wraps around” and scrolls down to the end of the menu item’s list. In
order to select the desired menu item, the user must press the joystick
down (this action is equivalent to the Enter button). To go back to upper
menu level, the user must press the Esc button.
All process configuration parameter settings are password-protected. In
order to access or change them, Program Protection (PP) s h ould be
disabled. Each time the device is powered up, the Program Protection is
enabled automatically. By default, the device is shipped from t he fa ctor y
with the Program Protection (PP) password set to Zero (PP Disabled). If the
PP password is set to Zero (Disabled), entering a PP password is not
required. A subsequent screen will appear and the Program Protection
menu item will be selected:
Fiigguurre 8: Program Protection Screen
MMee
nnuu SS
PRR
OOGG
RRAAMM
PPRROOTTEECCTTIIOONN:
ENNAABBLLEE
DIISSAABBLLEED
P
uussh UU
pp,,DDn
ttoo
settttiinngg,, EEnnt ttoo SSaavvee
seettttiinngg, EE
ssc
ttrruuccttuurre
DD
cchhaanngg
ttoo EExxiitt
ee
Moving the joystick DN to select the Disabled option and then pushing the
joystick (ENT) to save settings wil l disable program protection.
If the PP password is set to any value more than Zero, the firmware will
prompt with “Enter Program Protection Password” (see Figure 9).
Enntteerr PPrr
ooggrraam PPrrootteeccttii
Paasssswwoorrdd::
P
uussh UU
pp,,DDn
ttoo
seettttiinngg, EEnnt ttoo SSaavvee
seettttiinngg, EE
Figure 9: Program Protection Password Screen
The user must enter up to 3 digits for the program protection code, in order
to be able to access password protected menus.
ssc
cchhaanngg
ttoo EExxiitt
oonn
ee
20
www.GlobalTestSupply.com
NOTE:
acceptability. If data is not acceptable, it is reject ed and a messa ge
is generated to indicate that the new data has not been accepted.
NOTE:
Program Protection (PP) password set to Zero (PP Disabled).
By default, the device is shipped from the factory with the
Once the correct password is entered, the Program Protection is turned off
until the unit is powered up again.
6..44..11
PPaarraammeetteer EEnn
There are two methods of data entry:
•Direct numerical entry.
•Tabular Input from a menu.
If the menu with direct numerical entry is selected, move the joystick UP or DN
to increase or decrease digit value between 0-9. Move the joystick RIGHT or
LEFT to move the cursor to another digit position. When the desired value is
entered, use joystick equivalent of an ENT butto n to accept (to be saved in the
EEPROM) the new value
During data entry, the input values are checked for
If the menu with tabular entry is selected, the available menu options can be
set using the joystick UP and DN positions and are accepted by pressing the
joystick equivalent of an ENT button.
.
ttrry
6..44..22 SSuu
In order to get access to “Change Program Protection (PP) Password”
menu, Program Protection must be disabled. If PP password is set to Zero
(Disabled), entering PP Password is not required and PP can be disabled
from “Program Protection” menu (see Figure 8). If PP Password is set to
any value more than Zero, the firmware will prompt with “Enter Program
Protection Password” (see Figure 9). The user must enter a program
protection code (up to 3 digits). If the PP password is lost or forgotten,
contact the factory or your distributor.
Once the “Change PP Password” menu is selected, the foll owing screen will appear:
In order to protect device configuration parameters when changing the PP
password, the old PP password must first be entered.
Once old and new passwords are entered, the firmware will prompt with a
confirmation
message (see
Figure 11
Neeww PPPP PPaasssswwoorrdd
h
) that the new password has been saved:
aass bbeeeenn ssaavveed
PP PPaasssswwoorrdd iiss CChhaannggeed
Figure 11: PP Password Change Confirmation Screen
..44..33
SSuu
6
This submenu contains information about the device’s main configuration parameters.
These items are informational only, not password-protected, and cannot be changed
(read only).
6..44..44
Us
Mass Flow, Volumetric Flow, Pressure, and Temperature readings. This option
allows configuration of the flow meter with the desired units of measurement.
These are global settings and determine what appears on all Process
Information screens and in all data log records. Units should be selected to
meet your particular metering needs. A total of 44 different mass-based
engineering units (Standard, Normal and True Mass) are supported (see Table
VI). A total of 15 different volumetric flow rate units are supported (see Table
VII).
Supported Pressure units of measure are listed in Table VIII, and Supported
Temperature units of measure are listed in Table IX.
bbmmeennu ““DDeevviicce IInnffoorrmm
SSuu
bbmmeennu ““
e the “Units of Measure" Menu to navigate to Measuring Units settings for
UUnniittss
ooff MMeeaassuurree””
aattiioonn””
22
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TABLE VI: LIST OF SUPPORTED MASS FLOW UNITS OF MEASURE
Units
STANDARD
1 %FS %s
Percent of Full Scale
2 SuL/min
SuL
Microliters per minute
3 SmL/sec
SmL
Milliliter per second
4 SmL/min
SmL
Milliliters per minute
5 SmL/hr
SmL
Milliliter per hour
6 SL/sec SL
Liter per sec ond
7 SL/minSL
Liter per minute
8 SL/hrSL
Liter per hour
9 SL/day SL
Liter per day
10
Sm3/min
Sm3
Cubic meter pe r m in ute
11
Sm3/hr
Sm3
Cubic meter pe r ho ur
12
Sm3/day
Sm3
Cubic meter pe r da y
13
Sf3/sec
Sf3
Cubic feet per second
14
Sf3/min
Sf3
Cubic feet p er m inute
15
Sf3/hr
Sf3
Cubic feet per hour
16
Sf3/day
Sf3
Cubic feet per day
TRUE MASS
17
gr/sec
gr
Grams per second
18
gr/min
gr
Grams per minute
19
gr/hr
gr
Grams per hour
20
gr/day
gr
Grams per day
21
kg/min
kg
Kilograms per minut e
22
kg/hr
kg
Kilograms per hour
23
kg/day
kg
Kilograms per day
24
lb/min
lb
Pounds per minute
25
lb/hr
lb
Pounds per hour
26
lb/day
lb
Pounds per day
27
oz/sec oz
Ounce per second
28
oz/minoz
Ounce per minute
NORMAL
29
NuL/min
NuL
Microliters per minute
30
NmL/sec
NmL
Milliliter per second
31
NmL/min
NmL
Milliliters per minute
32
NmL/hr
NmL
Milliliter per hour
33
NL/sec NL
Liter per sec ond
34
NL/min
NL
Liter per minute
35
NL/hr
NL
Liter per hour
36
NL/day
NL
Liter per day
37
Nm3/min
Nm3
Cubic meter pe r m in ute
38
Nm3/hr
Nm3
Cubic meter pe r ho ur
39
Nm3/day
Nm3
Cubic meter pe r da y
40
Nf3/sec
Nf3
Cubic feet per second
41
Nf3/min
Nf3
Cubic feet p er m inute
42
Nf3/hr
Nf3
Cubic feet per hour
43
Nf3/day
Nf3
Cubic feet per day
USER DEFINED
44
Number Mass Flow Rate
Totalizer Volume Units
Description
USERU
User Defined
23
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TABLE VII: LIST OF SUPPORTED VOLUMETRIC FLOW UNITS OF MEASURE
1 %FS %s
Percent of Full Scale
2 uL/min
uL
Microliters per minute
3 mL/sec
mL
Milliliter per second
4 mL/min
mL
Milliliters per minute
5 mL/hr
mL
Milliliter per hour
6 L/secL
Liter per sec ond
7 L/minL
Liter per minute
8 L/hrL
Liter per hour
9 L/dayL
Liter per day
10
m3/min
m3
Cubic meter pe r m in ute
11
m3/hr
m3
Cubic meter pe r ho ur
12
m3/day
m3
Cubic meter pe r da y
13
f3/sec
f3
Cubic feet per second
14
f3/min
f3
Cubic feet p er m inute
15
f3/hr
f3
Cubic feet per hour
16
f3/day
f3
Cubic feet per day
1 PSIA
psiA
Pound per square inch
2 barA
barA
bar
3 mbarA
mbar
Millibar
4 hPaA
hPaA Hecto Pascal
5 kPaA
kPaA Kilo Pascal
6 MPaA
MPaA Mega Pascal
7 atm
atm
Atmosphere
8 g/cm2A
gcm2
Gram-force per square cen timeter
9 kg/cmA
kgc2
Kilogram-force per square ce ntimeter
10
inHgA
inHg
Inch of mercury [0˚C]
11
mmHgA
mmHg
Millimeter of mercury [0˚C]
12
cmH2OA
cmH2
Centimeter of water [4˚C]
13
inH2OA
inH2
Inch of water [4˚C]
14
TorrA
torr
Torr
15
%FS
%FS Percent of Full Scale
1
˚F
degree Fahrenheit
2
˚C
degree Celsius
3 K
Kelvin
4
˚R
degree Rankine
Number Flow Ra te Units
Totalizer Volume Units
Description
TABLE VIII: LIST OF SUPPORTED ABSOLUTE PRESSURE UNITS OF MEASURE
Number Pressure Units Name Short Name
TABLE IX: LIST OF SUPPORTED TEMPERATURE UNITS OF MEASURE
Number Temperature Units Label
Description
Description
24
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NOTE:
Program the Measuring Units first because subsequent menus
may be based on the units selec
changed, the Totalizer’s Unit of Measure will be automatically updated.
ted. Once Flow Unit of Measure is
6..44..55
““SSuu
bbmmeennuu UUsseerr--DDee
In addition to conventional flow units, user-defined flow engineering units
may be selected. Use the “Engineering Units and K-Factor” menu to
navigate to the “User-Defined Units” menu option. This option enables userdefined configuration of any engineering unit required for process
measurement.
The following three parameters are available for this function:
• UD Unit volume K-Factor (defined in Liters)
• UD Unit time base (defined in Seconds)
• UD Unit use density (units with or without density support)
Before using the User-Defined Unit, be sure the proper conversion factor of
the new unit, with respect to one liter, is set. The default entry is 1.00 Liter.
Also, proper time-based values for User-Defined Units must be set.
Figure 12 explains by diagram the various upper level display menus.
fifinneed
UUnniittss”
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25
Program Protaction (PP)
Change PP Password
Device Information
Units of Measure
Alarm Settings
Totalizers Settings
General Settings
Select Gas
***** Main Menu *****
Alarm Event Menu
Diagnostic Events
Sensors ADC Reading
Temperature Sensors
AnalogOut & POQueue
Miscellaneous Param
Sensor Zero Calibr.
Totalizer #1
Totalizer #2
Pulse Output
Gas Flow Alarm
Gas Pressure Alarm
Gas Temperature Alarm
Mass Flow
Volumetric Flow
Pressure
Temperature
User Defined Unit
Device ID & FS Flow
Analog/Com Interface
Firmware/EE Version
Flow Alarm Settings
Pressure Alarm Set.
Temp Alarm Settings
Totalizer#1 Settings
Totalizer#2 Settings
Pulse Outputs & LEDs
General Settings
Standard Temperature
Standard Pressure
Normal Temperature
Normal Pressure
Display Oper. Mode
Screen Cycle Time
PI Screens Config.
OLED Brightness
Screen Saver Mode
OLED SS Time Out
OLED SS Brightness
Flow Rate Precision
Baud Rate Settings
Dev. ModBus Address
ModBus Com. Parity
ModBus Com. StopBit
Disabled
Low F. Alarm
High F. Alarm
F. Range H - L
Low P. Alarm
High P. Alarm
P. Range H - L
Low T. Alarm
High T. Alarm
T. Range H - L
Totalizer #1 Event
Totalizer #2 Event
Pulse Output
Alarm Events
Diagnostic Events
Manual On
Totalizer #1 Mode
Tot#1 Flow Start
Tot#1 Action Vol.
Tot#1 PowerOn Delay
Tot#1 Auto Reset
Tot#1 AutoRes Delay
Reset Totalizer #1
Tot#1 DP Precision
Totalizer #2 Mode
Tot#2 Flow Start
Tot#2 Action Vol.
Tot#2 PowerOn Delay
Tot#2 Auto Reset
Tot#2 AutoRels Delay
Reset Totalizer #2
Tot#2 DP Precision
PulseOutput Mode
Pulse Flow Start
[Unit]/Pulse
Pulse Active Time
STP/NTP Units Cond
Display & PI Screens
Communication Port
ModBus Interface
Relay Assignment
Analog Output
Status LED Settings
Signal Conditioner
UD Unit K-Factor
UD Unit Time Base
UD Unit Use Density
Pressure Alarm Mode
Low Pressure Alarm
High Pressure Alarm
Pressure Alarm Delay
Pressure Alarm Latch
PA Power Up Delay
Flow Damping
Flow NLEF Mode
Pressure Damping
Pressure NLEF Mode
LCD Flow Average
Gas Temp. Damping
LCD Flow Dead Band
Recent Gases
Standard Gases
Bioreactor Gases
Breathing Gases
Chromatography Gases
Fuel Gases
Laser Gases
O2 Concentrator
Stack Gases
Welding Gases
Use Defined Mixture
Alarm & Diagnostic
Alarm Events Status
Alarm Events Mask Reg.
Alarm Events Latch Reg.
Reset Alarm Events Reg.
Diag. Events Status
Diag. Events Mask Reg.
Diag. Events Latch Reg.
Reset Diag. Events Reg.
Start Auto Zero Now
Start AP Auto Tare
ViewZeroParameters
Default Events
F. Alarm & Tot Events
Alarm Events
Diagnostic Events
Main Com. Interface
Modbus Interface
Analog Output Mode
Analog Output Cal.
Analog Output Test
0-5 Vdc
0-10 Vdc
4-20 mA
Temp. Alarm Mode
Low Temp. Alarm
High Temp. Alarm
Temp. Alarm Delay
TA Power Up Delay
Temp. Alarm Latch
Flow Alarm Mode
Low Flow Alarm
High Flow Alarm
Flow Alarm Delay
Flow Alarm Latch
FA Power Up Delay
UART Tranceiv Mode
Baud Rate Settings
RS-485 Bus Address
RS-485 Termination
See Table VIII
See Table VI
See Table IX
See Table VII
Figure 12DFM Upper Levels Menu Structure
26
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6..44..66
Recent Gases
SSuu
bbmmeennu ""SSeellee
cct GGaass""
The currently active gas can be selected by the user via OLE D/ jo ys ti ck or digit al c omm un ic at io n
interface. The gas data are allocated in different gas group s (see
Figure 13
below). The
“Recent Gases” group keeps up to 16 recently selected gases. The detailed list of the gases for
each group is provided in Tables X through XVIII, be gi nn in g on t he fo ll ow in g pa ge .
For example, to select Nitrogen, the user should nav ig at e to “Select Gas” “Standard Gases”,
then highlight “Nitrogen” and press the joystick equiva le nt of an
Standard Gases
Bioreactor Gases
Breathing Gases
Chromatograpy Gases
Fuel Gases
Laser Gases
O2 Concentrator
Stack Gases
Welding Gases
User Defined Mixture
Submenu “User-Defined Mixture” allows the user to create and save up to 20
custom gas mixtures. Each gas mixture may have from 2 to 5 gases from
those listed in Tables X through XVIII.
By default, the instrument has no preset mixtures in the memory, and there is
room for 20 user-defined mixtures (see Figure 14). Press the joystick
equivalent of an Ent button to assign a name to the new gas mixture (see
Figure 15). The flashing cursor with letter “A” will appear. Move the joystick
UP and DN to change letters and numbers. Once the desired letter (or
number) is set, use the joystick RIGHT command to move the cursor to the
next position. Use LEFT to toggle the letter case. Press the joystick equivalent
of Ent to save the gas mixture name.
Fiigguurre 11:4
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A
dddd MMiixxttuurree::
2200 FFrreeee
: AAddd MMiixxttuurre MMeennuu SSeelleeccttii
33
oon
Enntteerr MMiixxttuurre NNaammee:
NOTE:
and Right and Left to switch between Gas Name and Ratio entry.
NOTE:
gas. Press
MyMix1 G:0 Tot: 0.00%
y
M
x 1
_M_
_ _i _
_ _
Usseeto CChhaa
Prree
ssss EEnntt
Figure 15: Assigning a Name to the Mix ture
Once
the gas mixture name is saved, the screen shown in
gas component for G1, press the joystick equivalent of an
a screen with a list of gases will appear.
nnggee CCaassee
WWhheenn DD
oonnee
G1 0.00%
G2 0.00%
G3 0.00%
G4 0.00%
G5 0.00%
Save, Esc to Exit
Figure 16: Add Gas Component and Ratio
Use the joystick Up and Down to select another component,
Figure 16
Ent
w ill appear. To select the
button. As shown in
Figure 17
,
G:AIR
Air
Ar Argon
CO
2
Carbon Dioxide
N2 Nitrogen
O2 Oxygen
He Helium
CO
Carbon Monoxide
Figure 17: Selecting Gas Component
Use the joystick Up and Down to highli ght the required
the joystick equivalent of Enter to select a gas.
www.GlobalTestSupply.com
34
MyMix1 G:0 Tot: 0.00%
MyMix1 G:0 Tot: 0.00%
G2
G3
G4
G5
Save, Esc to Exit
Ent
MyMix1 G:0
Tot: 0.00%
G1
G2
G3
G4
G5
1 Ar
NOTE: Use the joystick Up and Down to change numerical value,
and
ratio
accept it.
G1 Ar
G2
G3
G4
G5
Save, Esc to Exit
Figure 18: G1 Component with Selected Gas
Once the gas is selected for component G1, the screen shown in Figure 18
will appear. To select the ratio for component G1, press Right. The screen
shown in the top of Figure 19 will appear. To start entering a ratio value in
%, press the joystick equivalent of Enter. The G1 component will appear at
the bottom of the screen, with a flashing cursor. The user can now enter the
desired ratio value for this gas, as shown second screen in Figure 19:
G1 Ar 0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
0.00%
Ar 0.00%
Figure 19: G1 Component with Highlighted Ratio Value
Left and Right to change cursor position. Once the required
value is entered, press the joystick equivalent of Enter to
35
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0.00%
0.00%
0.00%
0.00%
10.00%
MyMix1 G:0 Tot: 10.00%
G1 Ar
G2
G3
G4
G5
Save, Esc to Exit
10.00%
0.00%
0.00%
0.00%
0.00%
MyMix1 G:0 Tot: 22.00%
G1 Ar
G2 He
G3
G4
G5
Save, Esc to Exit
10.00%
12.00%
0.00%
0.00%
0.00%
MyMix1 G:0 Tot: 10.00%
G1 Ar 10.00%
G2 He 0.00%
G3 0.00%
G4 0.00%
G5 0.00%
1 He 12.00%
Figure 20: Mixture with 4 Components Ready to be Saved
Cont inue adding up to 5 gases, as required for your application. See
example of a mixture of 4 components ready to be saved. The total mixture must be
100% to be accepted. An error message will appear if the user tries to save a mixture
that does not total 100%. When it is ready, press
will prompt with a
confirmation message (see
**************************
NEW MIXTURE
HAS BEEN SAVED
**************************
Press any key...
Figure 21: Mixture Saved Confirmation Message
MyMix1 G:0 Tot:100.0%
G1 Ar
G2 He
G3 CO2
G4 C2H4
G5
Save, Esc to Exit
Left
to save the mixture. The instrument
Figure 21):
10.00%
12.00%
46.25%
31.75%
0.00%
Figure 20
for an
As directed in the above screen, press any button on the joystick to move
to the next screen. Now that the mixture has been saved, it will appear
in the “User-Defined Mixture” menu selection (see Figure 22):
36
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MyMix1
Add Mixture: 19 Free
Figure 22: “User-Defined Mixture” Menu Selection with new MyMix
Any saved mixture can be edited by the user. In order to edit a saved mixture,
highlight it using Up and Down and then pressing Left. The confirmation
message shown in Figure 23 will appear. Select “YES” then press the joystick
equivalent of Enter.
Edit MyMix1 Mixture?
NO
YES
Figure 23: ""EEddiit MMiixxttuurree"" MMee
In the edit mixture mode, the u ser can cha nge the mixture name, any gas
component name, and any ratio value.
6..4 4..8 8
SSuu
bbmmeennu ““GGaass FFlloow w AAllaarr
The DFM provides the user with a flexible Alarm warning system that monitors the Fluid Flow for
all conditions that fall outside configurable limits, as well as visual feedback for the user via the
OLED, status LED or an SSR output. The Flow Alarm has several attributes which may be
configured by the user via OLED/joystick interface or digital communication interface. These
attrributes control the conditions that cause the Alarm to occur and specify actions to be taken
when the flow rate is outside the specified conditions.
m m””
nnuu SSeelleeccttii
oonn
1 Mixture
Flow Alarm conditions become true when the current flow reading is equal to or higher or lower
than the corresponding values of High and Low Flow Alarm lev els. Alarm action can be
assigned with a present Delay interval of 0 to 3600 seconds before activating the SSR output. In
most applications, the user will want to have a brief delay (2-10 seconds) to qualify that the flow
rate is really settled at a chosen level and has n ot spiked because of some interference. The
Latch Mode control feature allows SSR output to be latched on or to follow the corresponding
Alarm status.
37
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The following settings are available for the Flow Alarm (see
NOTE: The value of the High Flow Alarm must be greater than the value
of the Low Flow Alarm.
NOTE: The value of the Low Flow Alarm must be less than the value of
the High Flow Alarm.
a) Flow Alarm Mode (Tabular entry)
This function determines whether the Flow Alarm is Enabled or Disabled, the only two
selections available. The default entry is Disabled. Alarm Mode selections can be set with
the joystick UP and DN buttons, and are accepted by pressing the joystick equivalent of the
ENT
button.
b) Low Flow Alarm (Numerical entry)
The limit of the required Low Flow Alarm value can be entered in increments of 0.1%, from
0 to 109.9% FS (Full Scale).
If a Low Alarm occurs, and SSR output is assigned to the Low Flow Alarm Event (see
Section 6.4.13.5), the SSR output will be activated when the flow falls below the Low Flow
Alarm value.
The Low Flow Alarm condition is also indicated on the corresponding Process Information
screen by alternating every second between units of measure and the alert “Lo!” (meaning
Low).
c) High Flow A larm (Nu merical en t ry)
Figure 12
):
The limit of the required High Flow Alarm value can be entered in increments of 0.1%, from 0
to 110% FS (Full Scale). If a High Alarm occurs, and the SSR output is assigned to the High
Flow Alarm Event (see Section 6.4.13.5), the SSR output will be activated when the flo w
reading exceeds the High Flow Alarm value.
The High Flow Alarm condition is also indicated on the corresponding Process Information
screen by alternating every second between units of measure and the alert “Hi!” (meaning
High).
d) Flow Alarm Action Delay (Numerical entry)
The Flow Alarm Action Delay is a time period in seconds that the Flow Rate value may remain
above the High limit or below the Low limit before an Alarm condition is activated. Valid
settings are in the range of 0 to 3600 seconds. The default value is 0: no delay.
38
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e) Flow Alarm Power On Delay (Numerical entry)
Sometimes it is convenient to enable the Flow Alarm only after a specified power-up delay
interval. The “Flow Alarm Power On Delay” option allows the user to set a specified time
interval which must elapse from the moment of the device power-up event before the Flow
Alarm function will be activated. Valid settings are in the range of 0 to 3600 seconds. The
default value is 0: no delay.
f) Flow Alarm Action Latch (Tabular entry)
The Flow Alarm Action Latch settings control the Latch features. If SSR output is assigned to
the Flow Alarm event, in some cases the Flow Alarm Latch feature may be desirable.
The following settings are available: Enabled or Disabled. By default, the Flow Alarm is nonlatching, which means that the Alarm action is indicated only while the monitored Flow Rate
value exceeds the specified conditions that have been set.
6.4.9
The DFM provides the user with a flexible Alarm system that monitors the
Fluid Pressure for conditions that fall outside configurable limits and provides
visual feedback for the user via the OLED, status LED or an SSR output. The
Pressure Alarm has several attributes which may be configured by the user via
the OLED/joystick interface or digital communication interface. These attributes
control the conditions that cause the Alarm to occur and specify actions to be
taken when the pressure reading is outside the specified conditions.
Pressure Alarm conditions become true when the current pressure reading is equal to,
higher than or l ower than the
levels.
Alarm action can be assigned with a preset Delay Interval (0-3600 seconds) to activate
the SSR output. The Latch Mode control feature allows SSR output to be latched on or
follow the
The following settings are available for the Pressure Alarm (see
Submenu “Gas Pressure Alarm”
corresponding values of High and Low Pressure Alarm
corresponding Alarm status.
a) Pressure Alarm Mode (Tabular entry)
This function determines whether the Pressure Alarm is Enabled or Disabled,
the two selections available. The default entry is Disabled.
can be set with the Joystick
joystick equivalent of an
UP
ENT
and
button.
DN
buttons and are accepted by pressing the
Figure 12):
Alarm Mode selections
39
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b) Low Pressure Alarm (Numerical entry)
NOTE:
value of the High Pressure Alarm.
NOTE:
the value of the Low Pressure Alarm.
The limit of required Low Pressure Alarm value can be entered in currently
selected pressure units, in increments of 0.1% of the pressure full scale
range from 0.0 to 99.9%.
If a Low Alarm occurs, and SSR output is assigned to the Low Pressure Alarm
event (see Section 6.4.13.5) the SSR output will be activated when the pressure
is less than the Low Pressure Alarm value.
The Low Pressure Alarm condition is also indicated on the corresponding
Process Information Screen by alternating every second between units of
measure and the alert "LOW!"
The value of the Low Pressure Alarm must be less than the
cc))HHiigghh PPrree
dd))PPrree
e) Pressure Alarm Power On Delay (Numerical entry)
ssssuurree AAllaarrm
The limit of required High Pressure Alarm value can be entered in currently
selected pressure units, in increments of 0.1% of the pressure sensor full scale
range from 0.1 to 100%.
If a High Alarm occurs, and SSR output is assigned to the High Pressure
Alarm event (see Section 6.4.13.5), the SSR output will be activated when the
pressure reading is more than the High Pressure Alarm value.
The High Pressure Alarm condition is also indicated on the corresponding
Process Information Screen by alternating every second between units of
measure and the alert "HIGH!"
ssssuurree AAllaarrm AAccttiioonn DDeellaay
The Pressure Alarm Action Delay is a time period in seconds that the
Pressure Reading value may remain above the High limit or below the Low
limit before an Alarm condition is activated. Valid settings are in the range of 0
to 3600 seconds. The default value is 0: no delay.
((NNuummee
rriiccaall eennttrryy)
The value of the High Pressure Alarm must be greater than
((NNuummee
rriiccaall eennttrryy)
Sometimes it is convenient to enable the Pressure Alarm only after a specified power-up
delay interval. The “Pressure Alarm Power On Delay” option allows the user to set a
specified time interval which must elapse from the moment of the device power-up event
before the Pressure Alarm function will be activated. Valid settings are in the range of 0 to
www.GlobalTestSupply.com
40
3600 seconds. The default value is 0: no delay.
f) Pressure Alarm Action Latch (Tabular entry)
The Pressure Alarm Action Latch settings control the Latch features. If SSR output is
assigned to the Pressure Alarm event, in some cases the Pressure Alarm Latch feature may
be desirable.
The following settings are available: Enabled or Disabled. By default, the Pressure Alarm is
non-latching, which means that the Alarm action is indicated only while the monitored
Pressure reading value exceeds the specified conditions that have been set.
6..4 4..110
The DFM provides the user with a flexible Alarm system that monitors the
Fluid Temperature for conditions that fall outside configurable limits and
provides visual feedback for the user via the OLED, status LED or an SSR
output. The Temperature Alarm has several attributes which may be
configured by the user via the OLED/joystick interface or digital communication
interface. These attributes control the conditions which cause the Alarm to
occur and specify actions to be taken when the temperature reading rate is
outside the specified conditions.
Temperature Alarm conditions become true when the current temperature
reading is equal to, or higher or lower than, corresponding values of High and
Low Temperature Alarm levels.
Alarm action can be assigned with preset Delay Interval (0-3600 seconds) to
activate the SSR output. The Latch Mode control feature al lows SSR output to
be latched on or follow the corresponding Alarm status.
Following settings are available for Temperature Alarm (see Figure 12):
a) Temperature Alarm Mode (Tabular entry)
SSuu
bbmmeennu ""GGaass Tee
This function determines whether the Temperature Alarm is Enabled or Disabled.
Two selections are available: Enabled or Disabled. The default entry is Disabled.
Alarm Mode selections can be set with the Joystick
accepted by pressing the joystick equivalent of an
m mppeerraattuurree AAll
aarr
UP
ENT
m m""
and
button.
DN
buttons and are
b) Low Temperature Alarm (Numerical entry)
The limit for the Low Temperature Alarm value can be entered in currently
selected temperature units, in increments of 0.1 degree within the range of
-20 °C to 69.9 °C.
If a Low Alarm occurs, and SSR output is assigned to the Low Temperature
Alarm event (see Section 6.4.13.5), the SSR output will be activated when
the temperature is lower than the preset Low Temperature Alarm value.
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41
The Low Temperature Alarm condition is also indicated on the
NOTE:
the value of the High Pres
NOTE:
High Pressure Alarm must be greater than
the value of the Low Pressure Alarm.
corresponding Process Information Screen by alternating every second
between units of measure and the “L” alert, meaning Low.
The value of the Low Pressure Alarm must be less than
sure Alarm.
cc))HHiigghh Teemmppeerraa
The limit of the required High Temperature Alarm value can be entered in
currently selected units, in increments of 0.1 degree within the range of
-19.9 °C to 70.0 °C. If a High Alarm occurs, and SSR output is assigned to
the High Temperature Alarm event (see Section 6.4.13.5), the SSR output
will be activated when the Temperature reading is greater than the High
Temperature Alarm value.
The High Temperature Alarm condition is also indicated on the corresponding
Proess Information Screen by alternating every second between units of
measure and the “H” alert, meaning High .
dd))Teemmppeerraa
The Temperature Alarm Action Delay is a time period in seconds that the
Temperature reading value may remain above the High limit or below the
Low limit before an Alarm condition is activated. Valid settings are in the
range of 0 to 3600 seconds. The default valus is 0: no delay.
ee))Teemmppeerraa
Sometimes it is convenient to enable the Temperature Alarm only after a
specified power-up delay interval. The “Temperature Alarm Power On Delay”
option allows the user to set a specified time interval that will have to elapse
from the device power-up event before the Temperature Alarm function will
be activated. Valid settings are in the range of 0 to 3600 seconds. The
default value is 0: no delay .
ttuurre AAllaarrm
ttuurree AAllaarrm AAccttiioonn DDeellaay
ttuurree AAllaarrm PPoowweer OOnn DDeellaay
((NNuummeerriiccaal ee
The value of the
((NNuummeerriiccaa
nnttryy
)
ll eennttrryy
((NNuummeerriiccaa
)
ll eennttrryy
)
ff))Teemmppeerraa
TThhe Teemmppeerraattuurre AAllaarrm AAccttiioon LLaatt
aa
ff
Two settings are available: Disabled or Enabled. By default, the
NOTE: Before enabling the Totalizer, ensure that all Totalizer settings are
configured properly. Totalizer Start values must be entered i n the currently
active Volumetric or Mass flow engineering unit. The Totalizer will not
totalize until the Process Flow Rate becomes equal to or greater than the
Totalizer St art value. Tota l izer Event values must also be entered in
cu
Event (action) is not required at a preset total volume feature, set the
Totalizer Event value to zero (which is the default setting).
Temperature Alarm is non-latching. This means that the Alarm Action is
indicated only if the monitored Temperature reading exceeds the userspecified conditions.
6..4 4..111 Toottaa
The DFM provides the user with two independent Programmable Flow
Totalizers. The total volume (mass) of the flowing fluid is calculated by
integrating the actual instantaneous fluid mass flow rate with respect to time.
Totalizer reading values are stored in the EEPROM and saved every second.
In the case of power interruption, the last saved Totalizer value will be loaded at
the next power on cycle, so the Totalizer reading will not be lost. Use the
“Totalizer Menu” to navigate to the “Totalizer #1” or "Totalizer #2" menu
options. The following settings are available for Totalizer #1 and Totalizer #2
(see Figure 12):
a) Totalizer Mode (Tabular entry)
This option determines whether Totalizer is Enabled or Disabled, the only two
selections
be set with the joystick
equivalent of an
lliizzeerrs SSeettttiinn
available. The default entry is Disabled. Totalizer Mode
ENT
UP
and
button.
ggss
DN
buttons and are accepted by pressing the joystick
selections can
rrently act ive volume- or mass-based engineering units. If the Totalizer
b) Totalizer Flow Start (Numerical entry)
This option allows the start of the Totalizer at a preset flow rate. The Totalizer will not
totalize until the process flow rate becomes equal to or greater than the Totalizer
Flow Start value. The limit of required Totalizer Flow Start value can be entered in
increments of 0.1%, from 0 - 100% FS.
c) Totalizer Action Volume (Numerical entry)
This option allows the user to activate a preset required action when the
Totalizer reaches a preset volume. Totalizer Action Volume value must be
entered in currently active volume- / mass-based engineering units. A
Totalizer Action Event becomes true when the Totalizer reading is more
than or equal to the preset "Totalizer Action Volume”. If the Totalizer feature
43
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is not required, set “Totalizer Action Volume” value to zero; this is the
default setting.
d) Totalizer Power On Delay (Numerical entry)
Sometimes it is convenient to start the Totalizer only after a specified power-up
delay interval. Mass flow meters require some warm-up time from the power-up
event in or d er to stabilize the process variable output and to get an accurate reading.
The “Totalizer Power On Delay” option allows the user specify and set a time
interval which must elapse from the device power-up event before the Totalizer will
be activated. Valid settings are in the range of 0 to 3600 seconds. The default
value is 0: no delay.
e) Totalizer Auto Reset (Tabular entry)
This option allows the automatic reset of the Totalizer when it reaches a preset Action
Volume
volume of flui d must be repeatedly dispensed into the process. Two selections are
available: Enabled or Disabled. The default entry is Disabled. Totalizer Auto Reset
selections can be set with the joystick UP and
the joystick equivalent of an
f) Totalizer Auto Re set Delay (Numerical entry)
This option may be desirable when the “Totalizer Auto Reset” feature is enabled and
a
the range of 0 to 3600 seconds. T he default value is 0: no delay.
value. This feature may be convenient for batch processing, when a predefined
DN
buttons and are accepted by pressing
ENT
button.
predefined delay is required before a new batch cycle starts. Valid settings are in
g)
Reset Totalizer (Tabular entry)
Either Totalizer’s reading can be reset by selecting the “Reset Totalizer” menu option.
NO
YES
A typical Totalizer Reset screen is shown below:
Reset Totalizer #1:
DO YOU WAN T
RESET TOTALIZER?
Figure 24: Reset Totalizer Screen
When the “YES” option is selected, Totalizer #1 will be reset.
A confirmation screen will appear (see Figure 25).
44
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**************************
Totalizer
has been reset
**************************
Figure 25: Totalizer Reset Confirmation
A local maintenance push button is available to manually reset the Totalizer in
the field for DFM meters without the OLED/joystick option. The maintenance
push button is located on the
“Multi-Functional Push-Button Operation”).
NOTE: If the Totalizer “Lock Reset Function” is enabled, the Reset
feature is not functional and therefore the Totalizer cannot be reset.
The “Lock Reset Function” parameter can only be changed manually
using supplied "DFM Configuration Utility" software from "Terminal"
mode using ASCII "T" command with "L" argument (see ASCII
Command Set in Section 9.2). By default, the Totalizer “Lock Reset
Function” is disabled, but it can be enabled by the user if the Totalizer
reading in the user application must be preserved for the lifetime of the
instrument.
left side of the flow meter (see Section 6.5
Press any key...
h) Totalizer Reading Decimal Point (DP) Precision (Numerical entry)
Sometimes it is convenient to have Totalizer reading decimal point
on much lower than Flow Rate readings (for example, when the
precisi
Totalizer accumulates readings over a long period of time). The “Totalizer
DP Precision” parameter allows the user to decrease the number of digits
after the decimal point for Totalizer readings from 0 to -5. For example, if
the Flow Reading has precision of 3 digits after the decimal point, setting
the “Totalizer DP Precision” parameter to -2 will result in Totalizer reading
precision of 1 digit after the decimal point. Fewer digits after the decimal
point allow for more digits in front of it. Totalizer reading field has 10 digits.
6..4 4..112
The flow Pulse Output operates independently from the Totalizers and is
based on configuration settings (see Figure 12) which can provide pulse
frequency proportional to instantaneous fluid mass flow rate.
SSuu
bbm meennu ““PPuullsse
OOuuttppuutt
”
45
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The OLED/joystick interface and digital communication interface commands are
NOTE:
(0.05
milliseconds
equal
pulse rate to no faster than one pulse every second.
provided to:
•
Enable/Disable Pulse Output
•
Start Pulse Output at a preset flow rate (0.0 - 100.0% FS)
•
Configure Unit/Pulse value (in current engineering units)
•
Configure Pulse Active On Time (50 - 6553 ms)
The Pulse Output minimum Active On time is 50 milliseconds
second). The Pulse Output cannot operate faster than one pulse every 100
(0.1 second). A good rule to follow is to set the Unit/Pulse value
to the maximum flow in the same units per second. This will limit the
For example:
Maximum flow rate = 120 gr/min (120 gr/min = 2 gr/sec)
If unit per pulse is set to 120 gr per pulse, the Pulse Output will pulse once
every minute.
If unit per pulse is set to 2 gr per pulse, the Pulse Output will pulse once
every second.
The Pulse Output incorporates the pulse output queue, which accumulates
pulses if the Pulse Output is a ccu mulat in g pr oce ss flow fast er than the pulse
output hardware can produce. The queue will allow the pulses to “catch up”
later if the flow rate decreases. A better practice is to slow down the Pulse
Output by increasing the value in the Unit/Pulse setting in the Pulse Output
menu (see Figure 12).
NOTE:
(SSR) output must be assigned to the “Pulse Output” function (see
Section 6.4.13.5). The Pulse output signal will be accessible via
SSR output (pins 1 and 2) on the DFM 8-pin MiniDIN connector (see
Figure 1 for proper wiring connections).
6..44..113
6..44..1133..1
Thhiis mmee
nnuu sseelleeccttii
pprree
ssssuurree
Foolllloowwiinngg ooppttii
If Pulse Output feature is required, the Solid State Relay
GGeenneerraal SSee
SSTTP / NNTTP CCoonnddiittiioonnss
oon aa
coonnddiittiioonns oo
oonns aarre aavvaa
ttttiinn
lllloows the uusseerr to sseet ddeess
rr
nnoorrmmaall
tteemmppeerraattuurre aa
iillaabblle iinn tthhiiss mmee
www.GlobalTestSupply.com
ggss
nnuu sseelleeccttii
iirreed ssttaa
nnddaarrdd tteemmppeerraattuurre aa
nnd pprree
ssssuurree ccoonnddiittiioonnss.
oonn::
46
nnd
Sttaannddaarrd Teemmppeerraattuurree
NOTE:
PI screens which are not Enabled (ma sked) will be skipped. PI
Screen
reading) cannot be Disabled.
NOTE:
Once Standard Temperature/Pressure and/or Normal Temperature/
Pressure
shown on the i
will change as well.
Standard Temperature and Normal Temperature menu selections allow the
user to first select desired temperature units of measure: °C, °F, °K, or °R. By
default, currently active temperature units will be selected. Once the units are
selected, the use can adjust the desired temperature value and press the
joystick equivalent of an ENT button to save it. By default, currently stored
values will be displayed.
Standard Pressure and Norm al Pressure menu sel ections allo w th e user to first sel ec t the
desired pressure units of me asure. By default, c u rrently activ e pr es sure units will be selected.
Once the units are selected, the user can adjust the desired pressure value and then press the
joystick e quivalent of an
displayed.
ee
ttuurree
ssssuurree
The factory default value for the Standard Temperature is 70
˚C), and for Normal Temperature is 32 ˚F (0.0 ˚C).
ENT
button to save it. By default, currently stored values will be
The factory default value for both Standard and Normal
values are changed, the corresponding PI mass flow readings
nstrument display or transmitted via digital or analog interface
6..44..1133..2 DDii
The local OLED Process Information screens can be configured to be static
(manual control) or dynamic (automatic sequencing). In the static mode,
pressing the joystick UP allows the user to page through the PI screens in the
forward direction, while pressing the joystick DN pages through the PI screens
in the opposite direction. When the last PI screen is reached, the firmware
“wraps around” and scrolls to the initial PI screen once again.
ssppllaay aannd PPrroocceesss IInnffoorrmm
#1 (Mass Flow Rate, Pressure, Temperature and Totalizer #1
47
www.GlobalTestSupply.com
aattiioon ((PPII)) SS
ccrr
eeeenns
Thhee
PI Screen Config:
Screen #1 [*]
Sccrr
eeeen
##22 [ [**]
ffoolllloowwiinng sseettttiinnggss aarre aavvaa
a)
DDiissppllaay MMoodd
This option determines whether the display screens are in static (manual
control) or dynamic (automatic sequencing) mode. Two selections are
available: Static or Dynamic. The default entry is Static (manual control).
b)
SSccrr
eeeenn CCyycclle Tiimm
This menu selection defines the time interval in seconds for each PI screen
to be displayed in the dynamic mode (automatic sequencing). Screen Cycle
Time can be set to any value between 1 and 3600 seconds (numerical
entry).
c)
PI Screen Configuration
Using Screen Configuration settings, the user can enable (unmask) or
disable (mask) up to 6 different process variable combinations (see Figure
26). The screen is Enabled if the checkbox on the same line as the
corresponding screen is selected: [*]. If the screen is disabled, it will be
skipped. By default, the instrument is shipped from the factory with all PI
screens enabled, as indicated in Figure 26.
ee
iillaabblle
ffoor OOLLEEDD DDiissppllaa
e
yy::
d) OLED Operational Brightness (Numerical entry)
Sccrr
eeeen
##33 [[**]
Sccrr
eeeen
##44 [[**]
Sccrr
eeeen
##55 [[**]
Sccrr
eeeen
##66 [[**]
Figure 26: PI Screen Configuration
As explained, in the example shown above, all PI screens are enabled. Each PI
screen is assigned to
change PI Screen Configuration
the joystick
will appear or disappear on the right side of the corresponding screen line. The
asterisk signifies that the screen is enabled. In order to disable
corresponding asterisk must be removed. To accept and save new PI Screen
Configuration settings in the device’s nonvolatile memory, press the joystick
button.
Using OLED Operational Brightness settings, the user can adjust the desired level
of OLED brightness during normal operation (when the screensaver is not active).
The OLED brightness has 256 different levels.
UP
a corresponding bit in the PI Screen Register. In order to
, the user should select the desired screen using
and
DN
buttons and
then press the
RIGHT
button. The asterisk
the screen, the
ENT
48
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NOTE:
for
By default, the brightness level is set to 127 which is the optimal level
room temperature (20 °C or 70 °F).
e) OLED Screensaver Mode
OLED is subject to burn-i n. It can retain ima ges on the scree n tempor ar ily
and, in some cases even permanently if it is left static for too long. In order
to mitigate this potential problem, the screensaver feature is provided.
This feature has 4 different modes:
- Disabled (no screensaver)
- Low Brightness
- Vertical Scrolling (default)
- OLED Off
f ) OLED Screensaver (SS ) Time Out Feature (Numerical entr y )
This menu selection defines a time interval in seconds from the moment the local
Esc
button or joystick interface was last used (or, if neither was used, from the
power up
activates the local
to normal “Oper ational Brightness
starting a new delay cycle. The default setting is 900
g) OLED Screen Saver Brightness (Nu merical entry)
Using OLED Screen Saver Brightness settings, the user can adjust the desired level
of the
screensaver is
event) to the moment the Screensaver is activated. Each time the user
Esc
button or the joystick interface, the OLED bright ness reverts
Level” and the internal timer resets to zero,
seconds (15 minutes).
OLED brightness during "Low Brightness" screensaver mode (when the
active). The brightness has 127 different levels.
49
www.GlobalTestSupply.com
NOTE: The instrument is shipped from the factory with the
communication interface type set according to your order.
NOTE:
In some cases, selecting “Elevated” precision may result in unstable
readings (the last digit constantly changes). In such cases, we recommend
switchin g t he decimal point pr ecision to th
NOTE: If Screensaver mode is active and has been changed, new
settings will be activated in the next Screensaver cycle (after the Esc
button or joystick interface was activated to disable the currently active
screensaver). The OLED “Screensaver Brightness Level”
parameter is
only applicable for “Low Brightness” Screensaver mode. In “Vertical
Scrolling” mode, the normal operational brightness level will be
activated. If OLED display is not used in the user application (e.g., the
meter is installed in a remote encl
osure), we recommend setting the
h) Flow Rate Precision (Tabular entry)
The DFM Flow Meter calculates Flow Rate Precision automatically, based on selected
of measure and current gas full scale flow rate to keep the reading. By default,
units
the Flow Rate Precision is set to “Normal”. In cases where more digits after the
decimal point are required, the user can change decimal point precision to the
“Elevated” level (one more digit
after the decimal point).
e “Normal” level.
6..4 4..11
3 3..3 SSuu
Thhiis mmee
nnuu sseelleeccttii
yypp
ee (RRSS--223322 oor RRSS--448855)), sspp
tt
tteerrmmiinnaattii
The following setti
oon moodde ((
a)
UUART Trraann
The DFM instrument is equipped with a universal transceiver which
supports both RS-232 and RS-485 interfaces. The following settings are
available:
bbm meennu ““
oon aa
oonnlly aa
ngs are available for “Communication Setti
sscceeiivveer MMood de ((Taa
•Disabled
•RS-232
•RS-484
CCoom mm m
lllloowwss tthhe ccoonn
pppp
lliiccaabbllee ffoor
www.GlobalTestSupply.com
iffi
gguurraattii
eeeed ((BBaa
RRSS-
bbu ullaar eennt tryy
uunniicca attiioonn PPoo
uud
oonn oo
ff a mmaaiinn ddiiggiittaal ccoo
rraattee) aannd ddeevviicce
44885 iinntteerffaaccee))..
)
50
rrt SSeettttiinn
mmmm
RRSS-
44885 bbuus aa
ngs” (see Figure 12):
ggss”
uunniiccaattiioon iinntteerffaaccee
ddddrree
sss aa
nnd
bb))BBaauudd RRaattee SSee
NOTE: Before changing the communic ati on inter fa ce ty pe, m ake sure
that the host device (PC or PLC) has the same interface type.
Connecting the instrument to the wrong communication interface may
cause damage or result in faulty operation of the electronics circuitry.
NOTE: Do not assign the same RS-485 address for two or more
devices on the same RS
same address are connected to one RS
communication
communication errors to occur.
NOTE:
Address 00 is reserved for global addressing. Do not assign
the global address to any device. When a command with the global
address is sent, all devices on the RS
command but do not reply with an acknowledgement message.
This option determines the device’s digital communication interface speed
(Baud rate). It can be set to one of the following:
•1200
•2400
•4800
•9600
•19200
•38400
•57600
•115200
By default, the device is shipped from the factory with its baud rate set to
9600.
c) RS-485 Bus Address (Numerical entry)
The RS-232 interface does not require bus addressing. The RS-485
interface, however, does require 2 hexadecimal characters of the address
to be assigned. By default, each flow meter is shipped with its RS-485
address set to 11 hexadecimal. When more than one device is present on
the RS-485, each device must have a unique address. The 2 characters
of the address in the hexadecimal representation can be changed from 01
to FF.
ttttiinnggss ((TTaa
NOTE:
the baud rate of the host PC and/or PLC that it is connected to.
bbuullaar eennttryy
The baud rate set on the DFM meter should always match
)
-485 bus execute the
-485 bus. If two or more devices with the
-485 network, a
collision will take place on the bus, causing
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51
d) RS-485 Termination (applicable to RS-485 only)
NOTE:
Modbus
the
resulting in commu
NOTE: Do not Enable Termination if the transceiver is set to RS232 mode. Doing
im
default setting is Disabled.
A reflection in a transmission line is the result of an impedance
discontinuity that a traveling wave sees as it propagates down the line.
To minimize such reflections from the ends of the RS-485 cable, the user
must place a Line Termination (LT) near each of the two ends of the
RS-485 bus. If you are connecting a DFM meter as the last device in the
end of a long (more than 100 meters) transmission line, you can use this
menu selection to internally connect a 120Ω resistor between the RS-485
+ and - wires.
so will cause damage to the instrument or
proper operation of the communication interface. The factory
6..4 4..11
3 3..4 SSuu
If the DFM flow meter is equipped with Modbus interface, this menu selection
allows the user to change the Modbus device ID (address) and its
communication parameters.
Modbus is a standard protocol developed by A.E.G. Schnieder. The DFM
supports only the Modbus RTU version. Modbus RTU enable a computer or a
PLC to read and write directly to registers containing the meter’s parameters
(see technical document TD-DFM CMOD-0118 “Modbus RTU slave interface
for DWYER digital mass flow instruments” for a detailed description of
supported Modbus functions and registers).
The following parameters are available for “M
bbmmeennu ““
M M
ooddbbuus IInntteerrffaaccee”” ((oppttiioonnaal))
odbus Settings” (see Figure 12
):
a)
DDeevviiccee IIDD ((AAddddrree
Decimal representation ranges from 1 to 247. By default, all DFM meters
are equipped with a Modbus interface shipped from the factory with the
Device ID parameter set to decimal 11.
b)
BBaauudd RRaattee SSee
one Modbus network, a communication collision will take place on the
TThhiiss
ooppttii
oonn ddeetteerrmmiinneess the ddeevviiccee’s MM
o oonne oo
ff tthhe
tt
ssss
) ((NNuummeerriiccaa
ttttiinnggss ((TTaa
Do not assign the same ID address for two or more devices on the same
segment. If two or more devices with the same address are connected to
nication errors.
ffoolllloowwiinngg::
11220000
22440000
44880000
ll eennttrryy
bbuullaar eennttryy
)
)
ooddbbuuss iinntteerffaacce sspp
eeeed ((BBaa
52
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uud
rraattee). It ccaan bbe ssee
bus,
t
99660000
Disabled:
No action (output is not assigned to any events and
relay is not energized)
Low Flow Alarm:
(L) Low Flow Alarm condition
High Flow Alarm:
(H) High Flow Alarm condition
Range between H&L:
(R) Range between High and Low Flow Alarm
conditions
Low P. Alarm:
(L) Low Pressure Alarm condition
High P. Alarm:
(H) High Pressure Alarm condition
P. Range H-L:
(R) Range between High and Low Pressure Alarm
conditions
Low T. Alarm:
(L) Low Temperature Alarm condition
High T. Alarm:
(H) High Temperature Alarm condition
T. Range H-L:
(R) Range between High and Low Temperature
Alarm conditions
NOTE:
If multiple meters are connected to the Modbus Master
controller device, they all should have the same baud rate
settings as the Master.
119922000
338844000
557766000
111155220000
By default, the device is shipped from the factory with its baud rate set at
9600.
cc))MM
ooddbbuuss CCoo
This parameter can be set to either None, Odd, or Even. By default, the
Parity parameter is set to None. In real applications, this parameter should
follow Parity settings used in the Modbus Master controller.
dd))MM
ooddbbuuss CCoo
This parameter can be set to either One (1) or Two (2). By default, the
Stop Bit parameter is set to 2. In real applications, this parameter should
follow Stop Bit settings used in the Modbus Master controller.
6..4 4..11
3 3..5 RReellaay AA
mmmm
uunniiccaattiioon PPaarriittyy ((TTaa
mmmm
uunniiccaattiioon SSttoopp BBiit
ssssiiggnnm meenntt
bbuullaar eennttryy
((TTaa
bbuullaar eennttryy
)
)
One set of the SPST Solid State Relay outputs is provided to actuate users
upplied equipment. It is programmable via digital interface or local OLED/
joystick interface such that the relay can be made to switch when a specified
event occurs (e.g., when a low or high flow alarm limit is exceeded or when one
of the two totalizers reaches a specified value).
The user can configure relay action from the following 16 options:
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53
Totalizer#1 > Limit:
(T1) Totalizer#1 exceeded preset limit volume
Totalizer#2 > Limit:
(T2) Totalizer#2 exceeded preset limit volume
Pulse Output:
Pulse Output Queue is overloaded
Alarm Events:
One or more Alarm Events are active
Diagnostic Events:
One or more Diagnostic Events are active
Manual On (Enabled):
(M) Activated regardless of the Alarm, Totalizers or
other conditions. By default, relay is Disabled (not
energized)
CAUTION: The 4-20 mA current loop output is self-powered
(sourcing non
source to the output signals. (See Section 3.2 for proper wiring
connections.)
NOTE
Before changing “Analog Output Interface” mode, make sure
the load impedance is within the corresponding limits stated above.
Failure to do so might cause damage to the analog output circuitry or
result in erroneous readings.
NOTE: Relay terminals are accessible via the DFM meter’s 8-pin
MiniDIN connector (pins 1 and 2) and have maximum 48VDC voltage
and 0.4A current ratings. See Figure 1 and Table I for proper wiring
connections.
6..4 4..11
3 3..6 AAnnaalloogg OOuuttppuutt CCoonnfifigguu
The DFM series Mass Flow Meters are equipped with calibrated 0-5Vdc,
0-10Vdc, and 4-20 mA output signals. The following options are provided
for analog output:
rraattiioon
aa))AAnnaalloogg OO
The user can select one of the following:
bb))AAnnaalloogg OO
The DFM analog output calibration involves calculation and storing the
offset and span variables in the EEPROM based on two calibration points
(0 and 100% F.S.). The 0-5 and 0-10 outputs have only scale variables,
and the 4-20 mA output has offset and scale variables.
uuttppuutt MM
ooddee ((TTaa
bbuullaar eennttryy
•0-5 Vdc (3000Ω minimum load impedance)
•0-10 Vdc (5000Ω minimum load impedance)
•4-20 mA (sourcing type, 500Ω maximum current loop resistance)
:
-isolated type). Do NOT connect an external voltage
uuttppuutt CCaalliibbrraattiioon
)
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54
NOTE:
The analog outputs available in the DFM meter were
calibrated at the factory. There is no need to perform analog output
calibration unless the analog to digital converter (DAC) IC, output
amplifier IC, or passive components from analog output circuitries
were replaced or your factory customer support representative
suggested recalibration. Any alteration of the analog output scaling
variables in the EEPROM will void the calibration warranty supplied
with the instrument.
Power up the DFM meter for at least 30 minutes prior to commencing the
calibration procedure. Observe the current analog output mode settings.
For 0-5 or 0-10 Vdc output calibration:
Connect the corresponding type of measurement device (voltmeter)
to pins 6 (plus) and 4 (minus) of the 8-pin MiniDI N c onne ctor .
For 4-20 mA output calibration:
Connect the corresponding type of measurement device (ampmeter)
to pins 6 (plus) and 4 (minus) of the 8-pin MiniDI N c onne ctor .
Follow firmware prompts and adjust calibr at ion poin t v alue s acc ordin g t o
your measurement device reading by use of the joystick UP, DN, LEFT
and RIGHT buttons. If you need to abort calibration, press the Esc button.
When the calibration is complete, the firmware will display new offset and
span values and ask the user to press the joystick ENT button to save the
new calibration variables to the EEPROM, or to press the Esc button to
abort calibration and exit without saving any changes. When the process
is done, the firmware will prompt the user with a confirmation message.
cc))AAnnaalloogg OO
uuttppuutt Teess
This menu selection must be used only for troubleshoo t in g purpos es as
requested by your customer support representative. It allows for
emulating analog output readings by entering a desired flow rate reading
in % of full scale, from 0.0 to 110.0%.
t
55
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CAUTION:When “Analog Output Test” is sel ect ed, the o utp ut
reading does not represent
any actual Process Information (PI)
variable (flow rate reading).
Adjust the desire flow output value using the joystick UP, DN, LEFT and
RIGHT buttons. Press the joystick ENT button to activate analog output.
To abort the analog output test mode, press the Esc button. Once the
test mode is deactivated, the analog output should represent actual flow
rate readings.
6..4 4..11
3 3..7 SS
ttaattuuss LLEED SSeettttiinn
ggss
DFM series Mass Flow M
signaling a variety of different events with combinations of three colors (red,
green and amber) and a specific time pattern. Status LED operation can be
adjusted/ filtered for the indication of different events based on custom user
needs.
Status LED can be set to the following modes (see Figure 12):
1. Normal, which supports the following events:
1.1 Auto Zero Failure (constant RED)
1.2 Fatal Error (constant RED, requiring the system to be reset for recovery)
1.3 User entry via side Push Button (specific pattern limited by a time interval
up to 35 seconds)
1.4 Power Up Sensor Warm Up interval (1 to 3 seconds). (Constant
AMBER). This can be interrupted only by User PB entry or Fatal Error.
2. Monitoring Flow Alarm and Flow Totalizer events (default settings):
2.1 High Flow Alarm RED/OFF (alternating every second)
2.2 Low Flow Alarm GREEN/OFF (alternating every second)
2.3 Totalizer#1 Event AMBER/OFF (alternating every second)
2.4 Totalizer#2 Event AMBER/OFF (alternating every second)
2.5 High Flow Alarm and Totalizer#1 Event RED/AMBER (alternating every
second)
2.6 High Flow Alarm and Totalizer#2 Event RED/AMBER (alternating every
2 seconds)
2.7 Low Flow Alarm and Totalizer#1 Event GREEN/AMBER (alternating
every second)
2.8 Low Flow Alarm and Totalizer#2 Event GREEN/AMBER (alternating
every 2 seconds)
2.9 Both Totalizer#1 and Totalizer#2 Events AMBER/OFF (on for 3 seconds,
off for 1 second)
2.10 High Flow Alarm and Totalizer#1 & #2 Events AMBER/RED (AMBER
CAUTION: The signal conditioner parameters for your meter
were set at the factory to maintain the best performance. Do not
change Signal Conditioner parameters unless so instructed by
your technical support representative. Consult Dwyer Technical Support for more information.
The DFM includes an auto zero function that, when activated, automatically
adjusts the differential pressure sensors to read zero. The initial zero
adjustment for your DFM was performed at the factory.
It is not required to perform zero calibration unless the device has zero reading
offset with no flow conditions or the absolute pressure sensor reading is not
accurate.
Before performing Zero Calibration, make sure the device is
up for at least 15 minutes and absolutely no flow condition is
ttttiinn
ggss
s, it is recomme nded that you start Auto
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57
Shut off the gas flow into the DFM meter. To ensure that no seepage or
NOTE:
Actual differential pressure and temperature Analog to Digital
Converter (ADC) counts readings for
leaking occurs into the meter, it is good practice to temporarily disconnect the
gas source. The Auto Zero may be initiated locally using optional OLED/
joystick interface (see Figure 12) or by pressing the multi-functional
maintenance push button located on the left side of the meter, or via digital
communication interface (see Figure 48: DFM Interface Connectors and
Maintenance Push Button).
To start DP sensor Auto Zero locally using OLED/joystick interface, navigate to
“Sensor Zero Calibration” menu selection, then select “Start Auto Zero Now”.
On a DFM meter with optional OLED, the following screen will appear:
Sttaarrtt AAuuttoo
A
bbssoolluutteelly NNoo FFllooww
STAARRT
Figure 27: Start Sensor Auto Zero
To start Auto Zero, select the YES option and push the joystick ENT button.
The status LED will start flashing RED/GREEN (alternating every 2 seconds).
The following screen will appe ar:
AUUTTO ZZEERROO IISS OONN
DPPTT::77660088000 99001
Figure 28: Sensor Auto Zero “On” Confirmation
ZZeerroo NNooww::
NO
YEESS
!!!!!
DO YYOOU WAANN
AAUUTTOOZZEERROO?
T
!
your instrument may be different.
NOTE:
Internal Auto Zero process may take 5 to 15 seconds.
powered for at least 15 minutes and absolutely no flow condition is
established. For be
Tare at least 30 minutes after power was
CAUTION: TheAP Auto Tare procedure must be performed with
NOTE
: To initiate Differential Pressure Sensor Auto Zero Calibration
using the multifunctional maintenance push button, see Section 6.5.
uus LLEED ww
iillll
rreettuurrnn ttoo a
ccoonnssttaanntt GGRR
EEEEN
llii
gghht aa
nnd
tthhe ssccrreeeenn bbeelloow wwiillll aa
pppp
eeaarr:
***********************
AUTO ZERO IS
**********************
Press any Key...
Figure 29: Sensor Auto Zero Completed
If the device was unable to adjust the sensor reading to w ithin 0 ±7 counts, then
Auto Zero is considered unsuccessful. A constant RED light will appear on the
status LED. The user will be prompted with the “Auto Zero ERROR!” screen. If
additional Auto Zero procedures yield the same error message, the sensor is
most likely defective; arrange to return the meter for service.
6..4 4..11
4 4..2 SS
ttaarrt AAPP AAuuttoo T
The DFM instrument is equipped with a high accuracy, high resolution
absolute pressure sensor which was calibrated at the factory and does not
require additional calibration. Depending on actual installation conditions,
however, during operation it may periodically require the auto tare procedure
to increase accuracy.
aarre
DONE!
absolutely no flow conditions. Make sure both inlet and outlet
ports of the instrument are connected to the atmosphere.
Before performing AP Auto Tare, make sure the device is
st results, we recommend starting AP Sensor
applied to the flow meter.
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59
NOTE
:
The AP Sensor Tare procedure requires high accuracy (at
least 0.2% of reading) absolute pressure sensor reference standard.
The AP sensor Tare result will be as accurate as your reference
absolute pressure sensor is
.
To start the AP sensor T are procedure locally using the O LED/joystick interface,
select “Sensor Zero Calibration” from the main menu, then navigate to the “Start
AP Auto Tare” menu selection. The “Start Absolute Pressure Senor Tare”
screen will appear (see Figure 30).
Sttaarrtt
AAPP AAuuttoo Taarree::
NO
YEESS
Oppeen PPoorrtts ttoo AAmmbbiieenn
DO YYOOU WANN
STAARRT
AAPP T
Figure 30: Start AP (Absolute Pressure) Sensor Tare
To start the Absolute Pressure sensor tare, select the “YES” option and push
the joystick ENT button. The following screen will appear:
Enter Ambient Press.
According Refer. Std.
TT
AARREE?
t
14.696 PSIA
Make Sure Inst. Ports
Are Open to
Atmosphere
Figure 31: Entering Ambient Pressure from Reference Standard
Enter ambient pressure reading according to the reference standard. Once this
is done, press the joystick ENT button. The instrument will perform an AP
sensor tare process. If it is successful, the screen will prompt the user with a
confirmation message.
6..4 4..115
The DFM is equipped with Alarm and Diagnostics Events registers. These are
available via digital interface and an optional OLED screen indication. The
Alarm Event Register monitors non-critical alarm events related to the meter
settings and process variables. The Diagnostic Event Register monitors critical
diagnostic events related to meter performance and peripheral hardware
conditions.
SSuu
bbmmeennu ““AAll
aarr
m ms aannd DDiiaaggnn
oossttiicc”
60
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6..44..1155..1 AAll
CODE
Password Event (attempt to change password)
Thhee
ffoolllloowwiinng aallaarrm eevveennttss aarre
aarrm EEvveennt RReeggiisstteerr
ssuuppppoorrtteedd::
TABLE XIX: ALARM EVENTS REGISTER
EVENT NUMBER
1
2
3
4
5
6
7
8
9
10
11
12
13
14
There are actually three separate registers:
•
•
•
The Status Alarm Event Register, which holds each active alarm event (this is read only)
The Mask Alarm Event Register, which allows the user to Enable or Disable monitoring
for a par ticular event
The Latch Alarm Event Register, which allows the user to Enable or Disable the latch
feature for a particular event
ALARM EVENTS DESCRIPT ION
High Flow Alarm
Low Flow Alarm
Flow Between High and Low Limits
Totalizer#1 Exceed Set Event Vol ume Limit
Totalizer#2 E xceed Set Event Vol ume Limit
High Pressure Alarm
Low Pressure Alarm
Pressure between High and Low Limits
Low Temperat ure Alarm
Low Temperat ure Alarm
Temperature Between High and Low Limits
Pulse Output Queue overflow
Power On Event (power on delay > 0)
OLED BIT
0
1
2
3
4
5
6
7
8
9
A
B
C
D
aa))SSttaatt
uuss AAllaa
rrm EEvveennt RReeggiisstteerr ((RReeaad OOnnllyy
Each active Alarm E
the total number of currently active alarm events will be displayed on the first
line. A typical display with no active Alarm Events is shown in Figure 32
vent will be indicated on the OLED screen. In addition,
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)
61
A
llrrmmEEvveenntts SSttaatt
uuss: 0
No AAccttiivvee AAllaarrmmss
Figure 32: Alarm
A typical display with two active Alarm Events is shown in Figure 33:
Figure 33: Alarm Events Register (with two active events)
If more than 7 events are displayed, the user can use the joystick UP and DN
buttons to scroll through the record of all indicated events. If the event is not
latched in the Latch Alarm Event Register, it may appear and disappear from
the status screen; it will be indicated as long as the actual event is taking place.
bb
)) MMaa
sskk AAllaarrm EEvvee
Using the Mask Alarm Event Register settings, the user can individually enable
(unmask) or disable (mask) each event. The event is enabled if an asterisk
appears in the brackets to the right of the event name. If the event is disabled,
it will not be processed or indicated in the events status Register even if actual
conditions for the event have occurred. By default, the meter is shipped from
the factory with only one event active: “8 – Power On Event”. All other events
are disabled. A typical display with Mask Alarm Event Register selection is
shown in Figure 34.
nnt RReeggiisstteerr ((TTaa
Events Register (with no alarms)
A
llrrmmEEvveenntts SSttaatt
1
-
LLoow FFllooww AAllaarrm
D
- PPoowweer OOnn EEvveenn
bbuullaar eennttryy
uuss: 2
t
I
)
62
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AAllaarrm EEvveennttss MMaa
sskk RReegg::
2
- RRaa
nngge bb//w HH--L [[**]
3
- Toott##11> LLiimmii
t [
]
4
8
- HHii
gghh Teemmp AAllm [ ]
Allaarrmm EEvveennttss LLaattcch RReegg::
2 - Range b/w H-L [*]
3 - Toott
##11> LLiimmii
t [ ]
8
- HHii
gghh Teemmp AAllm
[ ]
- Toott##22> LLiimmii
5
- HHii
gghh PPrree
6
-
LLoow PPrreesss AAllm
7
- PPrraannggee bb//w HH--L [
Figure 34: Alarm Events Mask Register
In the example shown in Figure 34, latch features for all except event #2 are
disabled. In o rder to change the Mask Alarm Event Register settings, the user
should select the desired event using the joystick UP and DN buttons, an d then
press the
brackets to the right of the selected event. The asterisk indicates that the event is
enabled. To disable an event, remove the corresponding asterisk. Use the
button to ac cept and save your new Mask Alarm Event Register settings to the
meter’s nonvolatile memory.
Using the Latch Alarm Event Register settings, the user can individually
enable (unmask) or disable (mask) the latch feature for each event. The
event is enabled if an asterisk appears in the brackets to the right of the event
name. If the event is not latched (indicated by no asterisk), it may appear and
disappear from the status screen. It will be indicated as long as the actual
event is taking place. By default, the meter is shipped from Dwyer with the
latch feature disabled for all events. A typical display with Latch Alarm Event
Register selection is shown in Figure 35:
RIGHT
button. The asterisk will appear in (or disappear from) the
bbuullaar eennttryy
t [
sss AAllm [ ]
[
)
]
]
]
ENT
In the Figure 36 example, latch features for all events are disabled except
the Range between High and Low. In order to change Latch Alarm Register
settings, the user should select the desired event using the joystick UP and
DN buttons, then pressing the RIGHT button. The asterisk will appear in or
disappear from the brackets to the right of the corresponding event. The
asterisk means that the latch feature is enabled.
4 - Toott
##22> LLiimmii
5
- HHii
gghh PPrree
6
-
LLoow PPrreesss AAllm
7
- PPrraannggee bb//w HH--L [
Figure 35: Alarm Events Latch Register
t [
sss AAllm [ ]
63
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[
]
]
]
To disable a latch feature, the corresponding asterisk must be removed.
NOTE:
Any Alarm Events that may have occurred (Event 0 to Event
D) are stored in the internal status register. All detected events (if
corresponding bit in the latch register is not masked) remain stored
until the register is manually reset (by means of the digital
communication interface). If
register is masked (disabled), the event will be indicated as long as
it is active (no latching). The status Alarm Event Register is mapped
to the SRAM (volatile memory). In case of power interruption
status Event Register
Use the ENT button to accept and save new Latch Alarm Event Register
settings in the meter’s nonvolatile memor y.
d) Reset Status Alarm Event Register (Tabular entry)
The
Status Alarm Event Register
Reg”
menu option. A typical display with the
is shown in
Once the “YES” option is selected, the Event Register will be reset, and the following
confirmation screen will appear:
Figure 36
. Note that it requires confirmation from the user:
The Status Di
read only)
The Mask Diagnostic Event Register, which allows the u se r to Ena bl e or Disab le
monitoring for a particular event
The Latch Diagnostic Event Register, which allows the use r to Ena bl e or Disab le
the latch feature for a particular event
CPU Temperature Too High
DP Sensor Initialization Error
AP Sensor Initi al i zation Error
2.5 Vdc Reference Out of Range
Flow Out of Permissible Range
Gas Temperature Out of Range
Analog Output Alarm Flag
UART Serial Communicati on Error
Modbus Serial Communication Er ror
EEPROM R/W Error
Auto Zero Failure Flag
AP Tare Failure Flag
DP ADC Counts Invalid
AP ADC Coun ts Invalid
agnostic Event Register, which holds each active ala rm event (this is
nnt RReeggiisstteerr ((RReeaad OOnnllyy
Fatal Error
)
OLED BIT
0
1
2
3
4
5
6
7
8
9
A
B
C
D
E
F
Each active Diagnostic Event will be indicated on the OLED scre en. In
addition, the total number of currently active events will be displayed on
the first line. A typical display with no active Diagnostic Events is shown
in Figure 38:
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65
DiiaaggEEvveenntts SSttaatt
DiagEvents Mask Reg.:
uuss: 0
No AAccttiivvee EEvveennttss
Figure 38: Diagnostic Events Status Register (no active events)
A typical display with two active Diagnostic events is shown below:
DiiaaggEEvveenntts SSttaatt
B
- AAuuttoo ZZeerroo FFaaiilluurr
8
-
UUAART EERRRROOR
IFigure 39: Diagnostic Events Status Register (two active events)
If more than 7 events are displayed, the user can scroll with the joystick UP
DN buttons to see all indicated events. If the event is not latched in the
and
Latch Diagnostic Event Register, it may appear and disappear from the
status screen; it will be indicated as long as the actual event is taking place.
bb))MMaasskk DDiiaa
Using the Mask Diagnostic Event Register settings, the user can
individually enable (unmask) or disable (mask) each event. The event is
enabled if an asterisk appears in the brackets to the right of the event
name. If the event is disabled (no asterisk), it will not be processed or
indicated in the Events status Register, even if actual conditions for the
event have occurred. By default, the meter is shipped from the factory with
only one event active: “0 – CPU Temperature Too High”. All other events
are disabled. For a typical display with Mask Diagnostic Event Register
selection, see Figure 40:
ggnnoossttiicc EEvvee
nnt RReeggiisstteerr ((TTaa
uuss: 2
bbuullaar eennttryy
e
)
0 – CPU Temp. High [*]
1 – DP EE Init Err [ ]
2 – AP EE Init Err [ ]
3 – VR Out of Range [ ]
4 – Flow OverLimit [ ]
5 – Pres OverLimit [ ]
6 – Temp O verLimit [ ]
Figure 40: Diagnostic Events Mask Register
66
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In the example shown above, latch features for all event s except #0 are
DiagEvents Latch Reg.:
6 – Temp OverLimit [ ]
disabled. In order to change Mask Diagnostic Event Register settings, the
user houls select the desired event with the joystick UP and DN buttons,
then press the RIGHT button. The asterisk will appear in or disappear from
the brackets to the right of the selected event. The asterisk indicates that
the event is enabled. Use the ENT button to accept and save the new
Mask Diagnostic Event Register settings to the meter’s nonvolatile
memory.
cc))LLaattcch DDiiaa
Using Latch Diagnostic Event Register settings the user can enable
(unmask) or disable (mask) the latch feature individually for each event.
An event is enabled (unmasked) when an asterisk appears in the brackets
to the right of the corresponding event. When an event is not latched (no
asterisk on the display), it may appe ar and disappear from the status
screen. It will be indicated as long as the actual even takes place.
By default, the meter is shipped from Dwyer with the latch feature
disabled for all events. A typical display with Latch Diagnostic Event
Register selection is shown in Figure 41:
ggnnoossttiicc EEvvee
nnt RReeggiisstteerr ((TTaa
bbuullaar eennttryy
)
0 – CPU Temp. High [*]
1 – DP EE Init Err [ ]
2 – AP EE Init Err [ ]
3 – VR Out of Range [ ]
4 – Flow OverLimit [ ]
5 – Pres OverLimit [ ]
IFigure 41: Diagnostic Events Latch Register
In the example shown above, latch features for all but #0 are disabled. In
order to change Latch Diagnostic Event Register settings, the user should
select the desired event usin g t he j oy sti ck UP and DN buttons, then press
the RIGHT button. The asterisk will appear in or disappear from the
brackets to the right of the corresponding event name. The asterisk
indicates that the event is enabled. To disable an ev ent, the corresponding
asterisk must be removed. Use the ENT button to accept and save the
new Latch Diagnostic Event Register settings in the meter’s nonvolatile
memory.
The Status Diagnostic Event Register can be reset by selecting the “Reset
DiagEvents Reg.” menu option. A typical display with the Status
Diagnostic Event Register Reset screen is shown in Figure 42:
nnt RReeggiisstteerr ((TTaa
bbuullaar eennttryy
)
67
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NOTE:
Actual content of the ADC Diagnostic screen may vary depending on the
model and device configuration. Consult
representative
Reset DiagEvents Reg.:
RESET EVENT REG?
Figure 42: Resetting Diagnostic Events Register
When you select the “YES” option, the Event Register will be reset and the
following confirmation scre en will appear:
***********************
***********************
Figure 43: Confirmation of Diagnostic Events Register Reset
This menu selection provides raw or average (filtered) ADC counts for gas
temperature and pressure sensor temperature readings, which may be useful
for Digital Signal Processing (DSP) troubleshooting (read only). A typical
display with Temperature ADC Counts is shown in Figure 45:
GGTT:
--
5522330 227755889
T:
227755994 2266..9988C
CC
PPUU
::11772266 3344..1 C
DDAT
3300..447 3300..441
Figure 45: Temperature Sensors Diagnostics
NOTE:
Actual content of the ADC Di agnostic screen may vary depending on the
model and device configuration. Cons ult your factory technical support
representative for more details about ADC troubleshooting.
6..4 4..11
5 5..5 AAnnaalloogg OOuuttppuutt aannd PPOO
((rreeaad oonnllyy)
This menu selection provides information about the meter’s Analog Output
settings and DAC counts, as well as Pulse Output (PO) Queue register value,
which may be useful for Analog Output and PO circuitry troubleshooting (read
only). A typical display with Analog Output and PO Queue values is shown
in Figure 46:
Actual content of the Analo g Output and PO Queue Diagnostic screen
may vary depending on the model, device configuration, and meter operational
state. Consult your factory customer support representative for more details
about Analog Output and PO troubleshooting.
d
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6..4 4..11
NOTE:
Actual content of the Reference Voltage and DSP Diagnostic screen
may vary depending on the model
state
about
5 5..6 RReeffeerreenncce Vooll
DDiiaaggnn
This menu selection provides information about current 2.5Vdc reference
voltage value as well as different parameters of the Temperature/Pressure
Compensation Algorithm, which may be useful for meter troubleshooting (r ead
only). A typical Reference Voltage and DSP Calculation diagnostic screen is
shown in Figure 47:
oossttii
c (rreeaadd oonnllyy
ttaagge aannd DDSSP CCaallccuullaattiioon
)
RREEFF::
33111122 22..55008
00..00000011
1144..7788990
229944..22661111 330000..11551
VVMMCCFF:
00..998855557799
Figure 47: Reference Voltage and DSP Calculation Diagnostic
, device configuration, and meter operational
. Consult your factory customer support representative for more details
Reference Voltage and DSP Calculation troubleshooting.
6.5 Multi-Functional Push-Button Operation
The DFM provides the user with a mic
small hole on the right side of the instrument (see Figure 48), which can be
used to select/start some important actions for the instrument. The micro
push-button switch functionality is available on all DFM models in both analog
and digital operation mode.
Pressing a switch briefly (< 6 sec) will not cause unwanted actions but will
provide the currently selected mode for this instrument’s communication port.
The response will be with one of three signals, as indicated below:
See Table XXI on the following page for explanations.
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TABLE XXI:
LED Indications using the Multi-Function Push-Button During
Normal Running Mode
STATUS LED
INDICATION
Amber flashing On/Off
every 2 seconds
Com. Port Status:
1 – Port disabled
2 – RS-232
3 – RS-485
Amber flashing On/Off
every 2 seconds
Green flashing On/Off
every 2 seconds
Red constantly On:
the user has 14 seconds to select which
Totalizer has to be reset
or to toggle
Communication port
mode.
The Com. Port toggle
sequence is:
Disabled RS-232
RS-232 RS-485
RS-485 Disabled
TIME
PUSHED
1-6
seconds
6-12
seconds
12-18
seconds
18-24
seconds
2 seconds
until the
Green
LED turns
Off
2 seconds
until the
Green
LED turns
Off
2 seconds
until the
Green
LED turns
Off
2 seconds
until the
Green
LED turns
Off
INSTRUMENT ACTION
Pressing a switch briefly (<6 sec) will not cause
unwanted actions from the device but will
provide currently selected mode for
Communication port, depending on the number
of Amber flashing:
1. Communication port disabled
2. RS-232
3. RS-485
Releasing the switch during this time will Reset
the instrument. The instrument’s program will
be restarted, and all warning and error
messages will be cleared. During start-up, the
instrument will perform a self-test.
Releasing the switch during this time will start
the meter flow sensor Auto Zero Calibration.
NOTE: First make sure there is absolutely
no flow and the meter has been connected
to power for at least 15 minutes.
Releasing the switch during this time will switch
the user push-button to Totalizers Reset Mode
or Communication Interface Mode Change. The
user can start push-button entry during the next
14 seconds, and then can select which Totali zer
to reset or perform Communication Interface
toggle action based on the number of times the
push-button is pressed. When the push-button
is pressed, in order to validate the single push,
watch the Green LED turn On, and do not
release the push button until the Green LED
turns Off (approx. 2 seconds).
Pressing the push-button once during the 14second window will Reset Totalizer#1. When
the push-button is released, the Red LED turns
On (ready to be pressed).
Pressing the push-button twice during the 14second window will Reset Totalizer#2. When
the push-button is released, the Red LED turns
On (ready to be pressed).
Pressing the push-button 3 times during the 14second window will Reset Totalizer#1 and
Totalizer#2.
Pressing the push-button 4 times during the 14second window will initiate single toggle action
for Communication Interface. Each single toggle
action performs the following change:
Disabled RS-232
RS-232 RS-485
RS-485 Disabled
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NOTE: If the user does not press the Push-Button within a 10-
second timeframe or keep the push
-button pressed for the
required time (approxi m ately 2 seconds or until Green LED turns
Off), no action will ta
default state and the
CAUTION:
MANDATORY THAT ANY INSTRUMENT BEING RETURNED FOR
SERVICE HAS BEEN COMPLETELY PURGED AND
NEUTRALIZED OF TOXIC, BACTERIOLOGICALLY INFECTED,
CORROSIVE OR RADIOACTIVE CONTENTS.
ke place. Push-Button entry will reset to the
Green LED will be turned On.
7 MAINTENANCE
7..11 GGeenneerraal
It is important that be DFM Mass Flow Meter be used only with clean, dry,
non-corrosive filtered gases. Liquids may not be metered. Since the restrictor
flow element (RFE) consists of small stainless steel channels, it is prone to
occlusion due to impediments of large particles or gas crystallization. Other
flow passages are also easily obstructed.
Great care, therefore, must be exercised to avoid the introduction of any
potential flow impediment. To protect the instrument, we recommend the use
of in-line filters: 5µ (DFM-02) or 20µ (DFM-03/05/47). There is no other
maintenance required.
It is good practice, however, to keep the meter away from vibration, hot
corrosive environments, and excessive RF or magnetic interference. We
recommend that meters be returned to Dwyer for repair service and calibration
(see Section 1.3).
TO PROTECT SERVICING PERSONNEL, IT IS
7..2 2 CCleeaanniinngg
Before attempting any disassembly of the meter for clearning, we recommend
inspecting the flow paths by looking into the inlet and outlet ends of the meter
for any debris that may be clogging the flow through the instrument.
Remove debris as necessary. If the blockage still exists, contact Dwyer to
arrange for repair or cleaning service.
CAUTION:
CALIBRATION
needed. Dwyer offers
cleaning and recalibration options.
DISASSEMBLY MAY COMPROMISE CURRENT
. After
RFE and flow paths cleaning, a recalibration is
professional calibration support. Contact Dwyer for
Start character ** (must only be used for RS-485 option)
Addr
RS-485 device address in the ASCII representation of hexadecimal
(00 through FF are valid). ** (must only be used for R-485 option)
Cmd
The one- or two -c haracter command (see examples below)
Arg1 to
Arg4
The command arguments (see examples below). Multiple arguments
are comma-delimited.
CR
Carriage Return character
The recommended period for recalibration of the DFM flow meter is once
annually.
Dwyer Instruments’ Flow Calibration Laboratory offers professional
calibration support for Mass Flow Meters using NIST-traceable precision
calibrators under strictly controlled conditions. NIST-traceable calibrations
are available.
CAUTION:
DFM flow meters can be only calibrated by Dwyer
Instruments' Flow Calibration Laboratory or an Dwyer authorized
trained and certified calibration facility.
9 RS-235/RS-485 SOFTWARE INTERFACE COMMANDS
9..11 GGeenneerraal
The standard DFM meter comes with an RS-232 interface; an RS-485
interface is optional. For the RS-232 interface, the start character is ! and
two hexadecimal characters for the address must be omitted. The protocol
described below allows for communications with the unit using either a
custom software program or a “dumb terminal”. All values are sent as print
ASCII characters.
For the RS-485 interface, the start character is always ! . The command
string is terminated with the equivalent of a carriage return; line feeds are
automatically stripped out by the DFM. (See Section 3.3 for information
regarding communication parameters and cable connections.)
9.2 Commands Structure
The structure of the command string is as follows:
74
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!12,G<CR>
Current Gas is #0, calibrated for AIR)
flow is at 50% FS)
!12,90.00,10.00,<CR>
NOTE:
submit the start character with a two-character hexadecimal device
address for the RS-232 option.
NOTE:
The default RS-485 address for all units is 11. Never
Several examples of commands are shown below. All assume that the DFM
meter has been configured for decimal address 18 (12 hex) on the RS-485 bus:
1. To get currently selected Gas: The
DFM will reply:
2. To get current Flow Rate Alarm
status:
The DFM will reply:
3. To get a mass and volumetric flow
reading:
The DFM will reply:
4. Set the High and Low Flow Alarm
limit to 90% and 10% of Full Scale
flow rate:
The DFM will reply:
Address 00 is reserved for global addressing. Do not assign
the global address to any device. When commands wi th the global
address are sent, all devices on the RS-485 bus execute th e comman d
but do not reply with an acknowledgement message.
The global address can be used to change RS-485 addre ss for a parti cul ar
device without local display and joystick interface with unknown address:
1. Make sure only one device (whose address must be changed) is connected
to the RS-485 network.
!12,G:0,AIR<CR> (assuming the
!12,FA,R<CR>
!12,FAR:N<CR> (assuming no flow
alarm conditions)
!12,F<CR>
!12,50.0,50.3<CR> (assuming the mass
2,FA,C,90.0,10.0<CR>
!1
2. Type the memory write command with the global address:
!00,MW,118,XX,<CR> where XX, the new hexadecimal address, can be
from 01 to FF.
After the new address has been assigned, a device will accept commands with
the new address.
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75
NOTE:
dress to two or more
devices on the same RS
the same address are connected to one RS
communication collision on the bus will result, leading to
communication errors.
Do not assign the same RS-485 ad
-485 bus. If two or more devices with
-485 network, a
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76
TABLE XXII:
Dwyer
SOFTWARE INTERFACE COMMANDS
Note: An “*” indicates power up default settings.
An “**”indicates optional feature not available on all models.
Writes the specifi ed value to the specifi ed memory location.
WARNING: Use Carefully, can cause unit to malfunction.
(Note: Some addresses are write protected!)
WARNING: The meter EEPROM parameters were set on
the factory to keep best performance. Do not change
Read EEPROM
Memory
Write
EEPROM
Memory
EEPROM parameters unless instructed by factory
technical support representative!
UART Error Codes:
Code Event Description
Bit position
0 FLOW_ALARM_HIGH
0x0001
1 FLOW_ALARM_LOW
0x0002
2 FLOW_ALARM_RANGE
0x0004
3 TOTAL1_HIT_LIMIT
0x0008
4 TOTAL2_HIT_LIMIT
0x0010
5 PRES_ALARM_HIGH
0x0020
6 PRES_ALARM_LOW
0x0040
7 PRES_ALARM_RANGE
0x0080
8 TEMP_ALARM_HIGH
0x0100
9 TEMP_ALARM_LOW
0x0200
A TEMP_ALARM_RANGE
0x0400
B PULSE_OUT_QUEUE
0x0800
C PASSWORD_EVENT
0x1000
D POWER_ON_EVENT
0x2000
Code Event Description
Bit position
0 CPU_TEMP_HIGH
0x0001
1 DP EE INIT ERROR
0x0002
2 AP EE INIT ERROR
0x0004
3 VREF_OUT_OF_RANGE
0x0008
4 FLOW ABOVE LIMIT
0x0010
5 AP OUT OF RANGE
0x0020
6 G TEMP OUT OF RANGE
0x0040
7 ANALOG OUT ALARM
0x0080
8 SER COMM FAILURE
0x0100
9 MB COMM FAILURE
0x0200
A EEPROM FAILURE
0x0400
B AUTOZERO FAILURE
0x0800
C AP TARE FAILURE
0x1000
D DP PRESSURE INVALID
0x2000
E AP PRESSURE INVALID
0x4000
F FATAL_ERROR
0x8000
1 – Command Not Supported or Back Door is not enab led .
2 – Wrong# of Arguments
3 – Address is Out of Range (MR or MW commands)
4 – Wrong# of the characters in the Argument
5 – Attempt to alter Write-Protected Area in the EEPROM
6 – Proper Command or Argument not found
7 – Wrong value of the Argument
8 – Dwyer-specific information EE access KEY (wrong key or key is
disabled)
Alarm Events codes and bit position:
Diagnostic Events codes and bit position:
97
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1
1
No zero reading, with
no flow condition.
Flow Tare procedure
was not performed
properly.
2
Stat us LED indicator
and OLED Display
remain
unit is powered up.
No response when
flow is introduced
from analog outputs
0
Power supply is bad or
polarity is reversed.
Measure voltage on pins 7 (+) and
8 (
connector. If voltage
specified range, then replace
power supply with a new one.
If polarity is reversed (reading is
negative)
connection.
PC board is defective.
3
OLED Display
re
analog output
0
fluctuate
range during flow
measurement.
Output 0-5Vdc
signal (pins 6
[
connector) is shorted
on the GND or
overloaded.
Check external connections to pin
6
connector. Make sure the load
resistance is more than 3000 Ω.
0 0
..
TTRR
OOUUBBLLEESS
1
0 0..1 CCoommmmoonn
H H
OOOO
TTII
N N
G
CCoonnddiittiioonnss
Your DFM Mass Flow Meter was thoroughly checked at numerous
quality control points during and after manufacturing and assembly
operations. It was calibrated according to your desired flow and
pressure conditions for a given gas or mixture of gases.
It was carefully packed to prevent damage during shipment. Should y ou
feel that the instrument is not functioning properly, please check first for
these common conditions:
•Are all cables connected correctly?
•Are there any leaks in the installation?
•Is the power supply correctly selected according to
requirements? When several meters are used, a power supply
with appropriate current rating should be selected.
•Were the connector pinouts matched properly?
•When interchanging with other manufacturers’ equipment,
cables and connectors must be carefully wired for correct pin
configurations. Check these.
•Is the pressure differential across the instrument sufficient?
Also check the Troubleshooting Guide provided in Section 10.2.
100..2 Trroouubblleesshhoooottiinngg GGuuiidde
TABLE XXIII: TROUBLESHOOTING GUIDE
NO.
INDICATION
blank when
-5Vdc or 4-20 mA.
ading and/or
-5Vdc signal
s in wide
LIKELY REASON
-] of the MiniDIN
[+] and 4
SOLUTION
Perform Auto Zero Procedure (see
section
6.4.14 "Sensor Zero Calibration").
-) of the 8-pin MinDIN
, make correct
Return DFM to factory for repair.
(+) and 4 (-), of the MiniDIN
98
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