Dwyer Instruments 681 Operating Manual

LIMITED WARRANTY AND LIMITATION OF LIABILITY

DWYER warrants its products to be free from defects in materials and workmanship, subject to
the following terms and conditions: Without charge, DWYER will repair or replace products
found to be defective in materials or workmanship within the warranty period; provided that:
a) the product has not been subjected to abuse, neglect, accident, incorrect wiring not our own,
improper installation or servicing, or use in violation of instructions furnished by DWYER;

b) the product has not been repaired or altered by anyone except DWYER or its authorized
service agencies;

c) the serial number or date code has not been removed, defaced, or otherwise changed; and
d) examination discloses, in the judgment of DWYER, the defect in materials or workmanship

developed under normal installation, use and service;
e) DWYER is notified in advance of and the product is returned to DWYER transportation

prepaid.
Unless otherwise specified in a manual or warranty card, or agreed to in a writing signed by a

DWYER officer, DWYER pressure and acceleration products shall be warranted for one year
from date of sale.

The foregoing warranty is in lieu of all warranties, express, implied or statutory, including but not
limited to, any implied warranty of merchantability for a particular purpose.

DWYER’s liability for breach of warranty is limited to repair or replacement, or if the goods
cannot be repaired or replaced, to a refund of the purchase price. DWYER’s liability for all other
breaches is limited to a refund of the purchase price. In no instance shall DWYER be liable for
incidental or consequential damages arising from a breach of warranty, or from the use or
installation of its products.

No representative or person is authorized to give any warranty other than as set out above or to
assume for DWYER any other liability in connection with the sale of its products.

OPERATING INSTRUCTIONS

Series 681

SANITARY PRESSURE TRANSMITTERS

GENERAL INFORMATION

Your Dwyer Series 681Sanitary Pressure Transmitter has been carefully tested and
calibratedbefore shipment and it should be handled with the same care given any
precision instrument. Detailed performance information is listed on the specification
bulletin for the transmitter.

The 681 is designed according to 3A Standard #37-01 for sanitary installations. It has
a rugged MICRO-TIG welded stainless steel housing and is exceptionally insensitive to
vibration, shock, EMI/RFI interference and other environmental extremes. The 681 is
insensitive to the thermal shocks typical of CIP and SIP installations.

INSTALLATION NOTES

Series 681 should not require adjustment at installation. If adjustments are made it
is important to replace and tighten the zero and span screws (with O-rings) to
prevent moisture from entering.

The 681 is vented through the cable. Connections to the cable should be made in a
dry junction box vented to atmosphere. Insure that moisture cannot enter the end of the
cable.

The 681 is shipped with a rubber boot over the stainless steel pressure sensing
diaphragm to protect the diaphragm during shipment, storage, and handling prior to
installation. This boot should not be removed until the transmitter is to be installed and
should be used whenever the unit is removed from its installation. Do not contact the

diaphragm with sharp objects, screwdrivers or other mechanical devices.

Dwyer Instruments, Inc.
102 Indiana Highway 212
Michigan City, Indiana 46360, U.S.A.
Phone: [phone]
Fax: [phone]
Lit-By Fax: [phone]
www.dwyer-inst.com
e-mail: [e-mail]

SS2092 Rev A 11/11/02

Environment - The Series 681 Transmitter is designed to be used with any gas or liquid
compatible with 316L stainless steel (316 for ranges > 30 psig). It is designed to be
splash and drip proof for wash-down cleaning and can also be completely submerged
with the exception of the open end of the electrical cable.

Cleaning - The pressure sensing diaphragm will withstand normal high pressure
washing and partial vacuums created by fast cooling of steam sterilized tanks. However,
be sure not to exceed the proof pressure (listed on specification sheet). In high pressure
washing, care should be taken not to spray directly on diaphragm as it could result in
exceeding the proof pressure. The 681 can also be cleaned by dipping the diaphragm
in a container of cleaning solution or by wiping gently with a soft cloth.

Temperature Limits - The operating temperature limits of the 681, based on the limits
of the electronics, are -40

Mounting - The 681 will mount directly to a mating tri-clover flange along with a tri-clover
type clamp and gasket. (2 inch tri-clover for ranges up to 30 psig and 1.5 inch for higher
ranges.)

Note: The output signal is not appreciably affected by clamping forces so it is not neces­sary to orient the flange circle to any special position for best performance.

o

F to 260oF.

Thermal Effects 20

Zero Shift ± 2.00% F.S./100oF

Span Shift ± 2.00% F.S./100

o

F to 180oF range

2 3

Venting - The 681 is vented to atmosphere through the cable to achieve best accuracy.
This is particularly important for models with pressure ranges below 30 psig. Connections
to the cable should be made in a junction box that is vented to atmosphere, with care taken
to insure that the end of the cable is not blocked or sealed.

Junction Box Suggestion - The following junction box configuration is a recommended
method of terminating the 681’s signal cable in order to achieve a moisture resistant and
vented connection.

CALIBRATION

All Dwyer pressure transmitters are carefully calibrated to the specific input pressure range
vs. output current at the factory so little or no field calibrating is necessary. Series 681
transmitters (4-20 mA) are factory calibrated using a 250 ohm load at 24 VDC. External
zero and span adjustment capability is approximately ± 0.5 mA, individually. Zero and span
adjustments are made by removing the pan head screws and turning the potentiometer
screw inside. A jeweler’s screwdriver or a .015" x 3/32" flathead screwdriver with a 3" shaft
is easiest to use for making zero and span adjustments. It is important to replace the screws
after adjustments are made to avoid allowing moisture to enter the transmitter.

Junction Box

Strain Relief

Vent Screw

1/2" Conduit optionally

Z

S

C-290

1/2" Conduit Fitting

RETURNING PRODUCTS FOR REPAIR

Please contact Dwyer (800-872-9149 or 219-879-8868) to review information relative to your
application before returning unit for repair 2. Many times only minor field ajustments may
be necessary. When returning a product to Dwyer Instruments, the material should be
carefully packaged and shipped prepaid to:

Dwyer Instruments
Attn: Repair Department

Junction Box Cable Strain Relief

102 Indiana Highway 212
Michigan City, IN 46360

Part No. A-533PC1 3237 Heyco Flex Fitting
Dimensions: 4.92" x 2.95" x 2.95" 2.50" Long
Manufacturer: Hoffman Engineering Co. Heyco

900 Ehlen Drive Kenilworth, NJ 07033
Anoka, MN 55303 [phone]
[phone] [phone]

1. Drill one 1/2" dia. hole at each end of junction box for cable strain reliefs. Note: if
conduit is to be installed, omit one 1/2" hole and drill appropriate hole for conduit.

2. Drill and tap one 1/2"–13 NC hole in bottom of junction box and install loosely one 1/2"­13 NC plastic or stainless steel screw. The clearance between threads serves as a
vent for the box.

3. Install cable strain reliefs in 1/2" dia. holes. If using conduit at one end, be sure it is
sealed properly against moisture.

4. Mount junction box and install cables.

Electrical Connections - The Sereis 681 (current output) Sanitary Transmitter is a true 2­wire, 4-20 mA current output device and delivers rated current to any external load of 0-800
ohms. The 681 has a two wire cable where red is positive and black is negative.

To assure prompt handling, please supply the following information and include it inside the
package of returned material:

1. Name and phone number of person to contact.

2. Shipping and billing instructions

3. Full description of the malfunction.

4. Identify any hazardous material used with product.

Notes: Please remove any pressure fittings and plumbing that you have installed and
enclose any required mating electrical connectors and wiring diagrams.

Allow approximately 3 weeks after receipt at Dwyer for the repair and return of the unit.
Non-warranty repairs will not be made without customer approval and a purchase order to
cover repair charges.

Calibration Services

Dwyer maintains a complete calibration facility that is traceable to the National Institute of
Standards & Technology (NIST). If you would like to recalibrate or recertify your Dwyer
pressure transducers or transmitters, please call our Repair Department at 1-800-872-9141
or 219-879-8868 for scheduling, cost and turn around estimates.

Setra

Transmitter

(4-20 mA)

+

-

++

Power Supply

Load

(Monitor)

--

The 4-20mA current output circuit is designed to have current flow in one direction only
please observe polarity. It is suggested that the cable shield be connected to the system
loop circuit ground to improve electrical noise rejection.