Dwyer VPT User Manual

Series VPT Positioner Transmitter
20 4030
LCD
LCD
VPT-L
VPT-R
2
-29/32
[
74.00]
2-11/64
[55.00]
4
5/64
[
17.80]
2
-1/16
[
52.50]
3
-49/64
[
95.50]
3-7/8
[98.60]
1-3/8
[35.00]
6
1/64
[
24.30]
2
-11/64
[
55.00]
26° [MAX. 34°]
1
2
-29/32
[
74.00]
BASE COVER
PCB BOARD
POSITION
BLIND PLUG
BASE BODY
FEEDBACK SPRING
FEEDBACK LEVER
CABLE CONNECTOR
MAIN GEAR
TRANSMETTER ASS'Y
MAIN SHAFT
C
OVER BOLT
Specifications - Installation and Operating Instructions
Bulletin V-VPT
The Series VPT Valve Position Transmitter is an ideal way to track
position of valve. With both linear and rotary motion monitoring available, this Valve Position Transmitter can suit a wide variety of applications. Using a resistance gear in conjunction with a potentiometer, the change in resistance outputs a proportional current signal which is sent to the controller. The standard LCD display allows operator to monitor the precise position of valve.
Below is the assembly for the VPT-LA1 and VPT-RA1, with the only difference being the feedback lever.
SPECIFICATIONS Input Signal: 0 to 30°(LA1); 0 to 90°(RA1). Output Signal: 4 to 20 mA DC. Supply Voltage: 9 to 28 VDC. Enclosure: Aluminum. Electrical Connection: M20 cable gland. Linearity: ±1% FS. Hysteresis: ±0.2% FS. Sensitivity: ±0.2% FS. Enclosure Rating: IP67. Operating Temperature: -22 to 185°F (- 30 to 85°C). Weight: 1.3 lb (0.6 kg).
Phone: 219/879-8000 www.dwyer-inst.com
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
Installation
LEVER PIN
CONNECTOR LEVER
FORK
ACTUATOR
90°
4mA
8mA
12mA
16mA
20mA
LOAD
OUTPUT
4~20mA DC
10~30V DC
NOTICE
Before installation, be sure to be aware of the following:
-Always wear safety equipment and follow safety procedures.
-As a safety precaution during installation, it is advised to shut down valve and actuator temporarily.
-In order to prevent total shut down of system, please utilize by-pass valve or other similar device and dissemble the valve on which the position transmitter will be installed.
-In explosive area, please make sure no explosive gases are present at time of installation.
Installing VPT-LA1 with Bracket
1. It is necessary to make a proper bracket to attach on the actuator yoke. Please refer to actuator and VPT dimensions to make proper bracket size. The most important considerations in the design of the bracket are as follows:
-VPT-LA1 feedback lever should be at 50% of valve stroke.
- Feedback level connection bar of actuator clamp should be connected in the position so that the valve stroke and the numbers carved on feedback lever are fitted. If the bracket meets the above conditions, the VPT-LA1 can be installed very easily.
6. Insert the connection bar attached to the actuator clamp into the slot of the VPT-LA1’s feedback lever. In order to reduce hysteresis, it should appear as shown in step 5.
7. Check that the VPT-LA1’s feedback lever is level at 50% of valve stroke. If not, move bracket or feedback link until it is level.
OTICE
N
nd 100%, check to see if the feedback lever is touching the lever stopper (located
a
n the backside of VPT-LA1). If touching, the VPT-LA1 should be installed further
o away from the center of the actuator yoke.
fter installing the VPT-LA1, operate the valve stroke from 0 to
A
00% by using the air filter regulator on the actuator. At both 0
1
8. Once the VPT-RA1 is installed according to the above procedures, tighten the bolts and nuts of the bracket and feedback lever connection bar completely.
Installing VPT-RA1 with Bracket
The VPT-RA1 is designed for rotary motion valves such as Dwyer Instruments’ ball and butterfly valves using rack and pinion, scotch yoke or complex type actuators whose stem is rotated 90°.
1. Before installing the VPT-RA1, please set the actuator to the default position. For single action type valves, the actuator will automatically default itself when the air pressure shuts down. For double action type valves, the default position must be set manually according to the actuator’s specifications.
2. Please refer to the actuator and VPT-RA1’s dimensions in order to make the proper bracket. See below diagram for installation with bracket.
3. After the appropriate bracket is made, install the VPT-RA1 on the actuator and fasten all bolts and nuts completely.
2. Assemble VPT-LA1 and bracket with bolts. Use standard bolts in bolt holes on the backside of the unit.
3. After assembling VPT-LA1 and bracket with bolts, attach it using bolt holes of actuator yoke. Do not tighten completely. There must be some space.
4. Connect VPT-LA1 feedback lever to the actuator clamp. The slot length on the VPT-LA1 feedback lever is .26” (6.5 mm), so the diameter of the connection bar should be less than .24” (6.3 mm).
5. Connect the air filter regulator with the actuator temporarily. Set the supply pressure of the air filter so that the actuator clamp is at 50% of valve stroke.
Power Connection
CAUTION
1. Before connecting terminal, power must be shut off.
2. Use ring type terminal against oscillation, impact, etc.
3. In order to protect Position Transmitter, the ground terminals should be grounded.
4. Use twisted cable with conductor sectional area at least 0.0019 in² (1.25 mm²), and suitable for 600V as on conductor table of NEC Article
310. Outer diameter of cable should be .25 to .39” (6.35 to 10 mm). Use shielded wire against electromagnetic waves and noise.
5. Do not install the cable near equipment such as a high-capacity transformer or motor.
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