Dwyer VFB User Manual

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Series VF Visi-Float
®
Flowmeter
Specifications - Installation and Operating Instructions
Fig. 1
Model VFB Model VFA-SSV
The Visi-Float® Series Flowmeters are furnished in two models (see
Figure 1) each available in a broad choice of flow ranges with direct reading scales for air, gas or water. Installation, operation and maintenance are very simple and only a few common sense precautions must be observed to assure long, trouble-free service.
CALIBRATION
LOCATION Temperature, Pressure, Atmosphere, and Vibration:
Visi-Float® Acrylic Flowmeters are exceptionally tough and strong. They are designed for use at pressures up to 100 psi (7 bar) and temperatures up to 150°F (66°C). DO NOT EXCEED THESE LIMITS! The installation should not be exposed to strong chlorine atmospheres or solvents such as benzene, acetone, carbon tetrachloride, etc. The mounting panel should be free of excessive vibration since it may prevent the unit from operating properly.
Inlet Piping Run: It is good practice to approach the flowmeter inlet with as few elbows and restrictions as possible. In every case the inlet piping should be at least as large as the connection to the flowmeter i.e. Pipe Size. Length of inlet piping makes little difference for normal pressure fed flowmeters.
For flow meters on vacuum air service the inlet piping should be as short and open as possible. This will allow operation near atmospheric pressure and thereby insure the accuracy of the device. (Note that for vacuum air service the flow control valve if any, should be on the discharge side of the flowmeter. Either the TMV unit or a separate in line valve may be applied.)
Discharge Piping: As on the inlet, discharge piping should be at least as large as the flowmeter connection. In addition, for pressure fed flowmeters on air or gas service the discharge piping should be as short and open as possible. This will allow operation of the flow tube at near atmospheric pressure and insure the accuracy of the device. This is of less importance on water or liquid flowmeters since the flowing medium is generally incompressible and moderate back pressure will not affect the accuracy of the instrument as calibrated.
1
/8˝ Iron
®
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*VFB ranges 85 and 86 have 1/4˝ NPT back connections or 3/8˝ NPT end connections.
SPECIFICATIONS Service: Compatible gases & liquids. Wetted Materials:
Body: Acrylic plastic. O-ring: Buna-N (Fluoroelastomer available). Metal Parts: Brass standard, SS optional. Float: SS, black glass, aluminum, K Monel depending on range.
Temperature & Pressure Limits:
Without Valve: 100 psig (6.9 bar) @ 150°F (65°C);
With Valve: 100 psig (6.9 bar) @ 120°F (48°C).
Accuracy: VFA = 5% FS; VFB= 3% FS. Process Connection: 1/8˝ female NPT. VFB ranges 85 and 86 have
1/4˝ NPT back connections or 3/8˝ NPT end connections. These ranges not available with brass valves.
Scale Length: VFA 2˝ typical length; VFB 4˝ typical length. Mounting Orientation: Mount in vertical position. Weight: VFA: 4.0-4.8 oz (.11-.14 kg). VFB: 7.2-8.8 oz (.20-.25 kg).
POSITION AND MOUNTING
All Visi-Float®Flowmeters must be mounted in a vertical position with the inlet connection at the bottom and outlet at the top.
Surface Mounting: Drill appropriate holes in panel using the dimensions shown in Figure 1. Hold the flowmeter in position in front of the panel and install the mounting screws through the panel from the rear. Mounting screws must not be longer than the panel thickness plus 1/4˝, or the screw will hit the plastic and may damage the meter. The screws will require additional force during the initial installation, since the insert boots are of a collapsed thread type and must be expanded into the plastic for the knurled surface to take hold. Insert boots will not have the
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, IN 46360, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
proper 10-32 threads until the first screw has been inserted to expand
Phone: 219/879-8000 www.dwyer-inst.com
IMENSION-IN INCHES
D
Model VFA
4
3 (1/8 female NPT)
1-5/8 (10-32 Thread)
1/2
1-3/16
1-1/4
2-1/16 (BV or SSV)
4-3/32
1
3/4 (EC)
3/32 (EC)
Model VFB
5-1/2 (1/8female NPT)*
3-1/2 (10-32 thread)
2-1/16 (BV or SSV)
150 psig (10 bar) @ 100°F (38°C).
6-1/2
1/2
1-1/2 1-1/4
6-19/32
1-3/8
3/4 (EC)
3/32 (EC)
POPULAR RANGES
Model VFA — 2" Scale
Range
No.
1 2 3 4 5 6 7 8 9
2
3 33 34
Range
SCFH Air
.1-1 .2-2 .6-5
-10
1
-20
2 4-30
-50
5 0-100
1
0-200
2
C Water
C
er min.
p
-50
6 0-100
1 20-200
R
ange
o.
N
21
2
2 23 24 25 26 27
1
4
2
4
3
4
4
4
Range
LPM Air
.06-0.5
.15-1
.6-5
-10
1
-25
3
-50
6 0-100
1
al. Water
G
er hour
p
6-5
.
1.2-10 3-20 8-40
Model VFB — 4" Scale
R
ange
o.
N
0
5
1
9
1
5 52
3
5 54
5
5
90
0
6
Range
SCFH Air
.3-3 1-10 2-20 4-40 0-100
1 15-150 20-200
SCFM Air
3-3
.
CC/Min. Air
00-1000
1
Range
No.
65 66 67 68 69
82
80
3
8 81
85 86
LPM Air
.2-4
1-10
-20
1 3-30 4-40
C/Min. Water
C
2-30
PH Water
G
.5-12
1-20 6-60
GPM Water
.2-2 .5-5
the boot. Pipe up inlet and discharge using pipe thread sealant tape or pipe thread sealant to insure against leakage.
Surface Mounting on Piping Only: An alternate method of surface mounting is by omitting the mounting screws and supporting the Visi­Float®Flowmeter on the connecting piping only. For this method extra long or straight pipe threads should be used so that nuts may be run onto the pipe and later tightened against the back of the panel to retain the unit in proper position. Use the appropriate hole layout information from Figure 1, but omit the small holes.
Mounting on Piping Only Without Panel: For the temporary or laboratory type installation, the panel may be omitted altogether and the flowmeter installed directly in rigid piping. Its light weight permits this without difficulty.
OPERATION
To start system, open the valve slowly to avoid possible damage. Control valves on BV and SSV models are turned clockwise to reduce flow, counter clockwise to increase flow (valve is designed for flow adjustment only, not intended to be used as an open/shut-off valve). A nylon insert is provided in the threaded section of the valve stem to give a firm touch to the valve and to prevent change of setting due to vibration.
The performance of low range units used in air or gas applications may be affected by static electricity. Excessive static charge may cause the ball float to behave erratically or provide a false reading. To ensure the proper function of the unit, the application should be designed to minimize or dispel static electricity.
The standard technique for reading a Variable Area Flowmeter is to locate the highest point of greatest diameter on the float, and then align that with the theoretical center of the scale graduation. In the event that the float is not aligned with a grad, an extrapolation of the float location must be made by the operator as to its location between the two closest grads. The following are some sample floats shown with reference to the proper location to read the float.
CAUTION
Do not completely unscrew valve stem unless flowmeter is unpressurized and drained of any liquid. Removal while in service will allow gas or liquid to flow out front of valve body and could result in serious personal injury. For applications involving high pressure and/or toxic gases or fluids, special non-removable valves are available on special order. Contact factory for details.
Variable Area Flowmeters used for gases are typically labeled with the prefix “S” or “N”, which represents “Standard” for English units or “Normal” for metric units. Use of this prefix designates that the flowmeter is calibrated to operate at a specific set of conditions, and deviation from those standard conditions will require correction for the calibration to be valid. In practice, the reading taken from the flowmeter scale must be corrected back to standard conditions to be used with the scale units. The correct location to measure the actual pressure and temperature is at the exit of the flowmeter, except under vacuum applications where they should be measured at the flowmeter inlet. The equation to correct for nonstandard operating conditions is as follows:
Q2= Q1x P1x T
Where: Q1= Actual or Observed Flowmeter Reading
Q2= Standard Flow Corrected for Pressure and
Temperature
P1= Actual Pressure (14.7 psia + Gage Pressure) P2= Standard Pressure (14.7 psia, which is 0 psig) T1= Actual Temperature (460 R + Temp °F) T2= Standard Temperature (530 R, which is 70°F)
Example: A flowmeter with a scale of 10-100 SCFH Air. The float is sitting at the 60 grad on the flowmeter scale. Actual Pressure is measured at the exit of the meter as 5 psig. Actual Temperature is measured at the exit of the meter as 85°F.
Q2= 60.0 x (14.7 + 5) x 530
Q2= 68.5 SCFH Air
MAINTENANCE
The only maintenance normally required is occasional cleaning to assure reliable operation and good float visibility.
Disassembly: The flowmeter can be disassembled for cleaning by simply disconnecting the piping, dismounting the unit from the panel and removing the top-plug-ball stop. Take out the ball or float by inverting the body and allowing the float to fall into your hand. (Note: It is best to cover the discharge port to avoid losing the float through that opening.) When removing the float guide assembly on VFB models 85 and 86, be careful not to lose the short pieces of plastic tubing on both ends of the guide which serve as float stops.
Cleaning: The flow tube and flowmeter body can best be cleaned with a little pure soap and water. Use of a bottle brush or other soft brush will aid the cleaning. Avoid benzene, acetone, carbon tetrachloride, alkaline detergents, caustic soda, liquid soaps (which may contain chlorinated solvents), etc. and avoid prolonged immersion.
Reassembly: Reinstall the float, remount, connect and place the unit back in service. A little stop cock grease or petroleum jelly on the “O”rings will help maintain a good seal as well as facilitate assembly. No other special care is required.
For VFB models 85 and 86, first install the lower fitting, next the float guide and float and finally the upper fitting and plug. Be certain that both ends of the float guide are properly engaged and the float is correctly oriented.
ADDITIONAL INFORMATION
For additional flowmeter application information, conversion curves, factors and other data covering the entire line of Dwyer Instruments, Inc. full-line catalog.
2
1
P2x T
14.7 x (460 + 85)
©Copyright 2013 Dwyer Instruments, Inc. Printed in U.S.A. 6/13 FR# 52-440241-00 Rev.6
DWYER INSTRUMENTS, INC.
Phone: 219/879-8000 www.dwyer-inst.com
P.O. BOX 373 • MICHIGAN CITY, IN 46360, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
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