Dwyer V6 Manual

Page 1
Series V6 Flotect® Flow Switch
FRONT VIEW DETAIL SIDE VIEW DETAIL
LOCKWASHER
OR
Specications - Installation and Operating Instructions
Bulletin E-22
The Series V6 Flotect® Flow Switch is an inexpensive, explosion-proof ow switch for use on air, water or other compatible gases and liquids. Three congurations are available - 1. Factory installed in a tee. 2. With a trimmable vane for eld adjustment and installation in a suitable tee. 3. Low ow models with an integral tee and adjustable valve. All are available with an optional enclosure which is UL and CSA listed, or Directive 2014/34/EU (ATEX) compliant for
2813 II 2 G Ex db IIC T6 Gb
Process Temp≤75°C or IECEx compliant for Ex db IIC T6 Gb Process Temp ≤ 75°C.
INSTALLATION
Unpack and remove any packing material found inside lower housing or tee.
Switch can be installed in any position but the actuation/deactuation ow rates in the charts are based on horizontal pipe runs and are nominal values. For more precise settings, units can be factory calibrated to specic ow rates.
V6 Models with Tee are supplied in 1/2˝ - 2˝ NPT sizes. Install in piping with arrow pointing in direction of ow.
V6 with Field Trimmable Vane. These models enable the installer to choose approximate actuation/deactuation points by trimming the full size vane at appropriate letter-designated marks on a removable template. Flows are dened in the following charts. Note that the charts are based on either brass or cast iron reducing tees or stainless or forged steel straight tees with bushings where necessary. Install in piping with arrow pointing in direction of ow.
ELECTRICAL CONNECTIONS
Connect wire leads in accordance with local electrical codes and switch action required. N.O. contacts will close and N.C. contacts will open when ow increases to the actuation point. They will return to “normal” condition when ow decreases to the deactuation point. Black = Common, Blue = Normally Open and Red = Normally Closed.
For units supplied with both internal ground and external bonding terminals, the ground screw inside the housing must be used to ground the control. The external bonding screw is for supplementary bonding when allowed or required by local code. When external bonding conductor is required, conductor must be wrapped a minimum of 180° about the external bonding screw. See below. Some CSA listed models are furnished with a separate green ground wire. Such units must be equipped with a junction box, not supplied but available on special order.
SPECIFICATIONS
Service: Gases or liquids compatible with wetted materials.
Wetted Materials: Standard V6 models: Vane: 301 SS; Lower body: Brass or 303 SS; Magnet: Ceramic; Other: 301, 302 SS; Tee: Brass, iron, forged steel, or 304 SS. V6 low ow models: Lower body: Brass or 303 SS; Tee: Brass or 304 SS; Magnet: Ceramic; O-ring: Buna-N standard, uoroelastomer optional; Other: 301, 302 SS. Temperature Limits: -4 to 220°F (-20 to 105°C) Standard, MT high temperature option 400°F (205°C) (MT not UL, CSA, ATEX, IECEx or KC) ATEX compliant AT, IECEx IEC option and KC (KC option); Ambient temperature -4 to 167°F (-20 to 75°C); Process temperature: -4 to 220°F (-20 to 105°C). Pressure Limit: Brass lower body with no tee models 1000 psig (69 bar), 303 SS lower body with no tee models 2000 psig (138 bar). Brass tee models 250 psi (17.2 bar), iron tee models 1000 psi (69 bar), forged and SS tee models 2000 psi (138 bar), low ow models 1450 psi (100 bar). Enclosure Rating: Weatherproof and explosion-proof. Listed with UL and CSA for Class I, Groups A, B, C and D; Class II, Groups E, F, and G. (Group A on SS body models only).
2813 II 2 G Ex db IIC T6 Gb Process Temp≤75°C Alternate Temperature Class T5 Process Temp≤90°C, 115°C (T4) Process Temp ≤105°C consult factory. EU-Type Certicate No.: KEMA 04ATEX2128. ATEX Standards: EN 60079-0: 2011 + A11:2013; EN 60079-1: 2014. IECEx Certied: For Ex db IIC T6 Gb Process Temp≤75°C Alternate Temperature Class T5 Process Temp≤90°, 115°C (T4) Process Temp≤105°C consult factory. IECEx Certicate of Conformity: IECEx DEK 11.0039; IECEx standards: IEC 60079-0: 2011; IEC 60079-1: 2014; Korean Certied (KC) for: Ex d IIC T6 Gb Process Temp≤75°C; KTL Certicate Number: 12-KB4BO-0091.
Switch Type: SPDT snap switch standard, DPDT snap switch optional. Electrical Rating: UL models: 5 A @125/250 VAC. CSA, ATEX and IECEx models:
5 A @ 125/250 VAC (V~); 5 A res., 3 A ind. @ 30 VDC (V ). MV option: 0.1 A @ 125 VAC (V~). MT option: 5 A @125/250 VAC (V~). [MT option not UL, CSA, ATEX or IECEx]. Electrical Connections: UL models: 18 AWG, 18˝ (460 mm) long. ATEX/CSA/ IECEx models: Terminal block.
Upper Body: Brass or 303 SS. Conduit Connections: 3/4˝ male NPT standard, 3/4˝ female NPT on junction box
models. M25 x 1.5 with BSPT option.
Process Connection: 1/2˝ male NPT on models without a tee. Mounting Orientation: Switch can be installed in any position but the actuation/
deactuation ow rates in the charts are based on horizontal pipe runs and are nominal values. Set Point Adjustment: Standard V6 models none. Without tee models vane is trimmable. Low ow models are eld adjustable in the range shown. See set point charts on opposite page.
Weight: 2 to 6 lb (.9 to 2.7 kg) depending on construction. Options not Shown: Custom calibration, bushings, PVC tee, reinforced vane,
DPDT relays.
CONDUCT
SCREW
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
Phone: 219-879-8000
Fax: 219-872-9057
CLAMP
www.dwyer-inst.com
e-mail: info@dwyermail.com
Page 2
EU-Type Certicate, IECEx and KC Installation Instructions: Cable Connection
The cable entry device shall be certied in type of explosion protection ameproof enclosure “d”, suitable for conditions of use and correctly installed. For Ta ≥ 65°C cable and cable gland rated ≥ 90°C shall be used.
Conduit Connection
An Ex d certied sealing device such as a conduit seal with setting compound shall be provided immediately to the entrance of the valve housing. For Ta ≥ 65°C wiring and setting compound, in the conduit seal, rated ≥ 90°C shall be used. Note: ATEX, IECEx and KC units only: The temperature class is determined by the maximum ambient and or process temperature. Units are intended to be used in ambient of -20°C≤ Tamb ≤75°C. Units may be used in process temperatures up to 105°C providing the enclosure and switch body temperature do not exceed 75°C. The standard Temperature Class is T6 Process Temp ≤75°C. Alternate Temperature Class of T5 Process Temp ≤90°C and 115°C (T4) Process Temp ≤105°C are available consult factory. Refer to Certicate No: IECEx DEK 11.0039 for conditions of safe use for IECEx compliant units.
CAUTION
MAINTENANCE
Inspect and clean wetted parts at regular intervals. The cover should be in place at all times to protect, the internal components from dirt, dust and weather and to maintain hazardous location ratings. Disconnect device from the supply circuit before opening to prevent ignition of hazardous atmosphere. Repairs to be conducted by Dwyer Instruments, Inc. Units in need of repair should be returned to the factory prepaid.
To prevent ignition of hazardous atmospheres, disconnect the device from the supply circuit before opening. Keep assembly tightly closed when in use.
V6 With Tee
Cold Water - Factory Installed Tee
Approximate actuation/deactuation low Rates
GPM upper, M3/HR lower
1/2˝ NPT 3/4˝ NPT 1˝ NPT 1-1/4˝ NPT 1-1/2˝ NPT 2˝ NPT
1.5 1.0
0.34 0.23
Air-Factory Installed Tee
Approximate actuation/deactuation ow rates SCFM upper, NM3/M lower
2.0 1.25
0.45 0.28
3.0 1.75
0.68 0.40
4.0 3.0
0.91 0.68
1/2˝ NPT 3/4˝ NPT 1˝ NPT 1-1/4˝ NPT 1-1/2˝ NPT 2˝ NPT
6.5 5.0 .18 .14
V6 Low Flow, Field Adjustable
Cold Water - Low Flow Models Approximate actuation/deactuation ow rates GPM upper, M3/HR lower
10.0 8.0 .28 .23
14 12 .40 .34
21 18 .59 .51
Minimum Maximum
.04 .03 .009 .007
Air - Low Flow Models
Approximate actuation/deactuation ow rates SCFM upper, NM3/M lower
.75 0.60
0.17 0.14
Minimum Maximum
.18 .15 .005 .004
2.70 2.0 .08 .06
MODEL CHART Example V6 EP -BB -D -1 -B -AT V6EPB-B-D-1-B-AT
Series V6 Flotect
®
mini-size ow switch
Construction EP Explosion proof Body BB
Switch Type D
Tee Connection
Size
Tee Type and Material
Options 18
*Options that do no have ATEX or IECEx. **BSPT options not compatible with KC option.
Attention: Units without the “AT” sufx are not Directive 2014/34/EU (ATEX) compliant. These units are not intended for use in potentially hazardous atmospheres in the EU. These units may be CE marked for other Directives of the EU.
SS
S
1 2 3 4 5 6 LF 1E 2E 3E 4E 5E 6E LFE
B S O
20 22 022A 31 AT BUSH2 BUSH3 BUSH4 BUSH5 BUSH6 BUSH7 BUSH8 BUSH9 BUSH10 BUSH11 CSA CV FTR GL
ID
IEC JCTLH KC MT MV NN ORFB ORFS
PT
RV ST TBC
VIT
Brass Stainless steel
DPDT
SPDT 1/2˝ NPT
3/4˝ NPT 1˝ NPT 1-1/4˝ NPT 1-1/2˝ NPT 2˝ NPT Low ow with 1/2˝ NPT inlet and outlet 1/2˝ BSPT** 3/4˝ BSPT** 1˝ BSPT** 1-1/4˝ BSPT** 1-1/2˝ BSPT** 2˝ BSPT** Low ow with 1/2˝ BSPT inlet and outlet**
Brass Stainless steel No tee with eld trimmable vane
0.018 spring for low ow .020 spring for low ow .022 spring for low ow .022 spring for low ow with alnico magnet .031 spring for low ow ATEX approval 1/2˝ NPT x 3/4˝ NPT bushing 1/2˝ NPT x 1˝ NPT bushing 1/2˝ NPT x 1-1/4˝ NPT bushing 1/2˝ NPT x 1-1/2˝ NPT bushing 1/2˝ NPT x 2˝ NPT bushing 1/2˝ BSPT x 3/4˝ BSPT bushing, M25 X 1.5 conduit connection** 1/2˝ BSPT x 1˝ BSPT bushing, M25 X 1.5 conduit connection** 1/2˝ BSPT x 1-1/4˝ BSPT bushing, M25 X 1.5 conduit connection** 1/2˝ BSPT x 1-1/2˝ BSPT bushing, M25 X 1.5 conduit connection** 1/2˝ BSPT x 2˝ BSPT bushing, M25 X 1.5 conduit connection** CSA* Custom vane Flow test report Ground lead* Custom nameplate IECEx approval Junction box with left side conduit Korean certied High temperature* Gold contacts No nameplate* Brass orice Stainless steel orice Paper tag Reinforced vane Stainless steel tag Terminal lock connector* Flouroelstomer seals
6.0 5.0
1.36 1.14
33 30 .93 .85
10.0 8.5
2.27 1.93
43 36
1.19 1.02
Page 3
V6 With Field Trimmable Vane Cold Water - Brass or Cast Iron Reducing Tee
Approximate actuation/deactuation ow rates
GPM upper, M3/HR lower
Air - Brass or Cast Iron Reducing Tee
Approximate actuation/deactuation ow rates
SCFM upper, NM
3
/M lower
Vane 1/2˝ NPT 3/4˝ NPT 1˝ NPT 1-1/4˝ NPT 1-1/2˝ NPT 2˝ NPT
Full Size 9.0 8.5
a 9.5 9.0
b 10.0 9.3
c 11.0 10.0
d 6.2 5.5
e 7.0 6.5
f 4.3 3.9
g 4.9 4.4
h 5.5 5.0
i 3.5 3.1
j 4.0 3.5
k 4.6 4.2
l 2.6 2.3
m 1.6 1.3
n 2.2 1.8
o 3.0 2.4
0.4 0.3
0.5 0.4
0.7 0.5
0.6 0.5
3.5 3.1
0.8 0.7
4.3 3.8
1.0 0.9
0.8 0.7
0.9 0.8
1.04 0.95
5.6 5.2
1.3 1.2
6.3 6.1
1.43 1.39
8.0 7.5
1.8 1.7
1.0 0.9
1.1 1.0
1.2 1.1
6.0 5.6
1.4 1.3
7.0 6.6
1.6 1.5
8.0 7.6
1.8 1.7
10.0 9.0
2.3 2.0
12.0 10.0
2.7 2.3
1.4 1.2
1.6 1.5
7.6 7.1
1.7 1.6
8.0 7.3
1.8 1.7
9.0 8.2
2.0 1.9
10.0 9.0
2.3 2.0
13.0 11.0
3.0 2.5
15.0 13.0
3.4 3.0
2.0 1.9
2.2 2.0
2.3 2.1
2.5 2.3
12.0 10.0
2.7 2.3
13.0 11.0
3.0 2.5
14.0 12.0
3.2 2.7
Vane 1/2˝ NPT 3/4˝ NPT 1˝ NPT 1-1/4˝ NPT 1-1/2˝ NPT 2˝ NPT
Full Size 39.0 37.0
a 40.0 38.0
b 42.0 40.0
c 50.0 44.0
d 27.0 25.0
e 30.0 28.0
f 20.0 18.0
g 21.0 19.0
h 23.0 21.0
i 16.0 15.0
j 18.0 16.0
k 19.0 17.0
l 13.0 12.0
m 6.4 3.8
n 10.0 7.0
o 12.0 9.0
0.18 0.11
0.28 0.20
0.34 0.25
0.37 0.34
15.0 14.0
0.42 0.40
20.0 16.0
0.57 0.45
0.45 0.42
0.51 0.45
0.54 0.48
22.0 20.0
0.62 0.57
25.0 23.0
0.71 0.65
32.0 28.0
0.91 0.79
0.57 0.51
0.59 0.54
0.65 0.59
24.0 22.0
0.68 0.62
28.0 25.0
0.79 0.71
33.0 30.0
0.93 0.85
38.0 35.0
1.08 0.99
45.0 42.0
1.27 1.19
0.76 0.71
0.85 0.79
32.0 30.0
0.85 0.79
32.0 30.0
0.91 0.85
34.0 32.0
0.96 0.91
37.0 34.0
1.05 0.96
39.0 36.0
1.10 1.02
51.0 45.0
1.44 1.27
69.0 57.0
1.95 1.61
1.10 1.05
1.13 1.08
1.19 1.13
1.42 1.25
55.0 46.0
1.56 1.30
Cold Water - Stainless or Forged Steel Straight Tee and Bushing
Approximate actuation/deactuation ow rates
GPM upper, M
3
/HR lower
Vane 1/2˝ NPT 3/4˝ NPT 1˝ NPT 1-1/4˝ NPT 1-1/2˝ NPT 2˝ NPT
Full Size 5.0 4.5
a 5.5 5.0
b 6.2 5.7
c 6.8 6.3
d 2.8 2.4
e 3.4 3.0
f 4.0 3.6
g 2.0 1.5
h 2.5 2.0
i 3.5 3.0
j 7.0 5.5
k 10.0 8.0
0.5 0.3
0.6 0.5
0.8 0.7
1.6 1.2
2.3 1.8
0.6 0.5
0.8 0.7
0.91 0.82
5.0 3.6
1.1 1.0
6.5 6.1
1.48 1.39
9.0 8.2
2.0 1.9
1.1 1.0
1.2 1.1
1.4 1.3
1.5 1.4
8.5 7.8
1.9 1.8
10.0 9.2
2.3 2.1
12.0 10.0
2.7 2.3
8.5 7.8
1.9 1.8
9.2 8.6
2.1 2.0
9.8 9.0
2.2 2.0
12.0 10.0
2.7 2.3
13.0 11.0
3.0 2.5
Air - Stainless or Forged Steel Straight Tee and Bushing
Approximate actuation/deactuation ow rates
SCFM upper, NM3/M lower
Vane 1/2˝ NPT 3/4˝ NPT 1˝ NPT 1-1/4˝ NPT 1-1/2˝ NPT 2˝ NPT
Full Size 21.0 18.0
a 22.0 20.0
b 24.0 22.0
c 28.0 26.0
d 12.0 10.0
e 14.0 12.0
f 16.0 14.0
g 8.0 6.5
h 11.0 10.0
i 14.0 13.0
j 27.0 24.0
k 39.0 36.0
0.23 0.18
0.31 0.28
0.40 0.37
0.76 0.68
1.10 1.02
0.34 0.28
0.40 0.34
0.45 0.40
19.0 17.0
0.54 0.48
26.0 24.0
0.74 0.68
32.0 30.0
0.91 0.85
0.59 0.51
0.62 0.57
0.68 0.62
0.79 0.74
33.0 30.0
0.93 0.85
37.0 34.0
1.05 0.96
43.0 40.0
1.22 1.13
33.0 30.0
0.93 0.85
39.0 36.0
1.10 1.02
42.0 38.0
1.19 1.08
51.0 46.0
1.44 1.30
55.0 50.0
1.56 1.42
Page 4
DIMENSIONS
3/4˝ NPT
[136.5]
"A"
3-3/8 [85.72] DIA.
T
[235.0]
"A"
3-3/8 [85.72] DIA.
1/2˝ FEMALE NPT
GROUND
[1
NPT
1/2˝ FEMALE
.625
[47.62]
5-13/16 [147.69]
LOWER HOUSING-BRASS
DPDT
Series V6 Flotect
3-15/16
[100.0]
4-1/2
14.3]
INLET
1/2˝ FEMALE
®
Flow Switch
3-5/8 [92.07]
V6 low ow
3/4˝ NPT
1-1/8 SQ.
[28.57]
OUTLET
NPT
13/16 [20.63]
EXTERNAL
3/4˝ FEMALE NPT
7.250
[184.2]
6-1/8
1-1/8 SQ.
[28.57]
[155.5]
OUTLET
1/2˝ FEMALE
NPT
8-5/8
[219.1]
INLET
V6 low ow with CSA, IECEx, ATEX conduit enclosure
3-5/8 [92.07]
LOCKING COLLAR ASSEMBLY
3/4 NPT UPPER HOUSING
SWITCH SUPPORTS SPDT (OR DPDT) SNAP SWITCH MAGNET LEVER PIN
MAGNET LEVER ASSEMBLY
MAGNETS
OR STAINLESS STEEL VANE SPRING
VANE PIVOT PIN VANE PIVOT BRACKET SNAP RING
1/2 NPT STAINLESS
STEEL VANE
OVERALL LENGTH WITH 1-1/4˝ TEE CONNECTION APPROXIMATELY 8˝
V6 with eld
trimmable vane
Brass/Ductile Iron Forged/Stainless Steel Malleable Iron
Pipe Size
Dim. A Dim. B Dim. A Dim. B Dim. A Dim. B
1/2˝
2-1/4 [57]
3/4˝
2-3/8 [60]
2-1/2 [64]
1-1/4˝
2-5/8 [67]
1-1/2˝
2-7/8 [73]
3 [76]
1-1/8 [29] 1-1/4 [32] 1-3/8 [35] 1-1/2 [38] 1-5/8 [41] 1-7/8 [48]
5-3/8
"B"
V6 with tee
2-1/4 [57] 2-5/8 [67] 3 [76] 3-1/2 [89] 4 [102] 4-3/4 [121]
1-1/8 [29] 1-7/8 [47] 2-1/8 [54] 2-1/2 [64] 2-3/4 [70] 3-1/8 [79]
2-1/2 [64] 2-5/8 [67] 2-7/8 [73] 3 [76] 3-1/4 [83] 3-1/2 [89]
1-1/4 [32] 1-3/8 [35] 1-1/2 [38] 1-3/4 [44] 1-7/8 [48] 2-1/8 [54]
9-1/4
"B"
V6 with tee and CSA, IECEx, ATEX
conduit enclosure
13/16 [20.63]
3/4 FEMALE NP
[15.87]
1.875
Trimmable vane
SPDT
Terminal connections
CSA, IECEx, ATEX enclosures
DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
Printed in U.S.A. 8/21 FR# 440805-00 Rev. 18©Copyright 2021 Dwyer Instruments, Inc.
Phone: 219-879-8000
Fax: 219-872-9057
www.dwyer-inst.com
e-mail: info@dwyermail.com
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