eries UT is a non contact, ultrasonic, continuous level measurement instrument
S
hat is able to provide accurate measurements for liquids, while automatically
t
ompensating for changes in temperature and other environmental conditions.
c
Series UT is designed for applications such as process tanks, storage vessels,
open air piles, open channels, and so on.
Series UT is a four wire, low voltage device, and is available with a graphic LCD
isplay. Series UT has two major components, the main control unit UTC and the
d
ensor UTS (connected via a cable).
s
Main (electronic) control unit: If required, this component can be optionally wall
•
ounted, using a wall mount plate, or panel mounted. To ensure proper operation,
m
the unit must be installed up to 200 m (656 ft) from the sensor.
• Sensor and data cable: The sensor is supplied with the data cable attached.
• The installation procedure and wiring connections for these components are
escribed in Chapter 2, Installing Series UT .
d
he Series UT product line comprises two families, UTC-1XX-XXX-X or UTS-1XX-
T
XX-X (25 kHz) and UTC-2XX-XXX-X or UTS-2XX-XXX-X, each with its own
X
models (as listed below). A variety of sensors are available for Series UT, suitable
for different ranges.
The following diagrams show the front and side views of UT, and its dimensions:
Figure 5: Panel Mount (Contact Factory)
Sensor Dimensions
Figure 1 & 2: Front and Side View
The following schematic diagrams show the wall mount and panel mount options,
with the dimensions:
Figure 3 & 4: Back View of
Series UT with Wall-Mount Plate
Page 2
25 kHz Stand and Range
UTS-12X-XXXX-X
Figure 6: Sensor Dimensions
25 kHz Long Range Sensor
UTS-13X-XXXX-X
50 kHz Sensor
UTS-2XX-XXX-X
PECIFICATIONS
S
ERIES UTC
S
ervice: Compatible liquids.
S
Wetted Materials: ECTFE.
Ranges: (Sensor Dependent)
Short Range: 1.3 to 39.4 ft (0.4 to 12 m);
tandard Range: 2 to 82 ft (0.6 to 25 m);
S
ong Range: 2 to 131 ft (0.6 to 40 m).
L
ccuracy:
A
TC-1XX-XXX-X: 0.25% of max range;
U
UTC-2XX-XXX-X: 0.2% of max range.
Resolution: 0.04˝ (1 mm).
Temperature Limits:
TC-XX1-XXX-X: -40 to 140°F (-40 to 60°C);
U
TC-XX2-XXX-X: -4 to 140°F (-20 to 60°C).
U
emperature Compensation: Automatic.
T
Pressure Limits: Atmospheric.
Power Requirement:
UTC-XX1-XXX-X: 18 to 30 VDC 6 W;
UTC-XX2-XXX-X: 100 to 240 VAC 50/60 Hz.
utput Signal: 4 to 20 mA.
O
ax. Loop Resistance: 750 Ω @ 24 VDC.
M
lectrical Connections: Screw terminal.
E
Conduit Connection: 1/2˝ NPT, M20 x 2.5 (optional).
Enclosure Rating: NEMA 4X (IP65).
Mounting Orientation: Vertical.
Memory: Non-volatile.
isplay: LCD (6 digit).
D
nits: m, in, ft, m
U
rogramming: 4 button.
P
3
hr, GPM (interchangable).
/
Weight: (3.5 lb) 1.6 kg.
SERIES UTS
Service: Compatible liquids.
Wetted Materials:
Short Range: 1.3 to 39.4 ft (0.4 to 12 m);
Standard Range: 2 to 82 ft (0.6 to 25 m);
Long Range: 2 to 131 ft (0.6 to 40 m).
Blind Zone:
Short Range: 1.3 ft (0.4 m);
Standard Range: 2 ft (0.6 m);
Long Range: 2 ft (0.6 m).
Beam Width: 3˝ (7.6 cm) diameter.
Beam Angle: 5° @ 3 db point.
Temperature Limits: -40 to 176°F (-40 to 80°C).
Temperature Compensation: Automatic.
Pressure Limits: Atmospheric.
Transducer:
UTS-1XX-XXX-X: 25 kHz;
UTS-2XX-XXX-X: 50 kHz.
Process Connection: 2˝ NPT, 2˝ BSP (optional).
Electrical Connection: 16.4´ (5 m) 5 cond. 0.75 mm
Enclosure Rating:
UTS-XXX-1XX-X: NEMA 4X (IP65);
UTS-XXX-2XX-X: NEMA 6X (IP68).
Weight: (3.5 lb) 1.6 kg.
2
cable.
ensor Recommendations
S
TS-1XX-XXX-X:
U
5 kHz Sensor Recommendations
2
aterial
M
Coated
Aluminum
(ECTFE)
Description
Designed for complex environments with problematic
choes, such as non-conductive vapors and liquids.
e
ood performance in problematic applications.
G
sable in highly acidic or alcoholic environments. High
U
ensitivity to echoes.
s
*Consult factory
UTS-2XX-XXX-X:
0 kHz Sensor Recommendations
5
escription
aterial
M
lass reinforced
G
poxy
e
D
or liquid applications (not recommended for dusty
F
nvironments).
e
High resistance in highly acidic and alcoholic
environments. Used for rapid response.
ensor Cable Lengths
S
ll sensors are supplied with either pre cut cable or with flexible cable.
A
Sensor cable specifications: 4 wires, 0.75 mm
2
overall shielded.
NOTE:
It is recommended to use a connector when cutting/adding sensor cables (both
precut and flexible sensors).
re Cut Cable (Non Hazardous)
P
Pre cut sensor cables can be modified to fit longer and shorten length than the one
that was ordered. For example, if you ordered a sensor for the UTS-1X-XXX-X with
a 5 m/16.4 ft cable, you will be able to modify it to a range between 5 m/16.4 ft to
50 m/164 ft, or if you ordered a sensor for the UTS-1X-XXX-X with 35 m/114 ft
cable, you will be able to modify it to fit a range between 5 m/16.4 ft to 100 m/328
ft. The modifications in the cable length can be made according to following tables:
NOTES:
Sensor cable should not be cut below a minimum of 5 meters (16.4 ft) length.
UTS-1XX-XXX-X
(25 kHz) Sensor Cable
25 kHz sensor pre cut
cable length (ft/m)
16.4 ft/5 m
49.21 ft/15 m
82 ft/25 m
114 ft/35 m
164 ft/50 m
246 ft/75 m
328 ft/100 m
410 ft/125 m
492 ft/150 m
574 ft/175 m
656 ft/200 m
Can be changed to a
range of (ft/m)
16.4 ft/5 m to 164 ft/50 m
16.4 ft/5 m to 164 ft/50 m
16.4 ft/5 m to 164 ft/50 m
16.4 ft/5 m to 164 ft/50 m
16.4 ft/5 m to 164 ft/50 m
164 ft/50 m to 328 ft/100 m
164 ft/ 50 m to 328 ft/100 m
328 ft/100 m to 492 ft/150 m
328 ft/100 m to 492 ft/150 m
492 ft/150 m to 656 ft/200 m
492 ft/150 m to 656 ft/200 m
UTS-2XX-XXX-X
(50 kHz) Sensor Cable
50 kHz sensor pre cut
cable length (ft/m)
16.4 ft/5 m
49.21 ft/15 m
82 ft/25 m
114 ft/35 m
164 ft/50 m
246 ft/75 m
328 ft/100 m
410 ft/125 m
492 ft/150 m
574 ft/175 m
656 ft/200 m
Can be changed to a
range of (ft/m)
16.4 ft/5 m to 164 ft/50 m
16.4 ft/5 m to 164 ft/50 m
16.4 ft/5 m to 164 ft/50 m
16.4 ft/5 m to 164 ft/50 m
16.4 ft/5 m to 164 ft/50 m
164 ft/50 m to 328 ft/100 m
164 ft/ 50 m to 328 ft/100 m
328 ft/100 m to 492 ft/150 m
328 ft/100 m to 492 ft/150 m
492 ft/150 m to 656 ft/200 m
492 ft/150 m to 656 ft/200 m
Page 3
lexible Cable
F
lexible sensor cables are supplied with 16.4 ft/5 m loose-end cable. However, they
F
an be modified to fit longer length than 16.4 ft/5 m. The modifications in the cable
c
ength can be made according to following tables:
l
UTS-1XX-XXX-XUTS-2XX-XXX-X
5 kHz Sensor Cable Length (ft/m)
2
6.4 to 164 ft/5 to 50 m
1
49.21 to 328 ft/50 to 100 m
328 to 492 ft/100 to 150 m
492 to 656 ft/150 to 200 m
NOTES:
ny cable length beyond 328 ft/100 m, may affect the measuring range by
A
educing the range.
r
hapter 2: Installing Series UT
C
Precautions
• Ensure that the Series UT components are mounted in an area that meets the
stated temperature, pressure and technical specifications.
Ensure that high-voltage sources or cables are at least 3.28 ft/1 m away from the
•
ensor and its cable.
s
Use round cables with minimum diameter of 6 to 7 mm to ensure that the unit
•
remains sealed to enclosure rating listed (IP65/67).
• Ensure that cables are routed correctly and tightened along walls or pipes.
• Ensure that all cables are overall shielded (sensor cable, interface cable, power
cable and current cable).
Installation and operation of this product should be performed according to the
•
nstallation and Operating Instructions; otherwise, the use of this product is
I
rohibited.
p
Installing the Series UT Sensor (UTS)
The following procedures describe sensor installation using 1˝ or 2˝ threading and
a correlating locking nut. The installation procedure is the same whether the sensor
is mounted directly on the tank or mounted on a pipe.
NOTES:
If applicable, you can also install the sensor by screwing it directly into the tank or
pipe threading. Ensure that the tank/pipe threading matches the sensor threads.
To Install the Sensor Using 1˝ Threading:
1. Open the required tank (or pipe).
2. Feed the free end of the sensor cable from the inside of the tank through the
aperture at the top of the tank until the sensor is pulled taut against the ceiling.
The threaded end of the sensor should protrude from the top of the tank.
3. Spread silicon grease around the threading to seal against leakage (you can also
use a FEP band).
4. Thread the free end of the sensor cable through a 1˝ locking nut (not supplied
with the Series UT unit). Bolt the sensor into place by securing the nut to the
sensor thread protruding from the top of the tank.
NOTES:
Tighten the nut by hand only. When tightening the nut, hold the lower part of the
sensor.
5. Wire the sensor cable to the main Series UT unit, as described on page 5.
To Install the Sensor Using 2˝ Threading (UTS-1XX-XXX-X (25 kHz) Standard
Range Sensor):
• Follow the procedure described on the previous page for 1˝ threading, using a 2˝
locking nut with the 2˝ BSP/NPT sensor threading.
50 kHz Sensor Cable Length (ft/m)
6.4 ft/5 m to 328 ft/100 m
1
28 ft/100 m to 656 ft/200 m
3
hreading Options
T
eries UT sensors are available in BSP or NPT thread types. The UTS-2XX-XXX-
S
(50 kHz) sensor can be installed using 1˝ threading. The UTS-1XX-XXX-X (25
X
Hz) sensors can be installed using 1 or 2˝ threading. (Refer to Figure 6: Series UT
k
Sensor Dimensions in Chapter 1: Introduction.)
1˝ BSP/1˝ NPT
hreading for
T
TS-1XX-XXX-X
U
25 kHz) Sensor
(
Standard Range)
(
˝ BSP/1˝ NPT
1
Threading for
UTS-1XX-XXX-X
(50 kHz) Sensor
1˝ BSP/1˝ NPT
Threading for
UTS-1XX-2XX-X
(25 kHz) Sensor
(Long Range)
2˝ BSP/2˝ NPT
Threading for
UTS-1XX-1XX-X
(25 kHz) Sensor
(Standard Range)
NOTES:
When installing a thread free flange mounted unit, you will need a 1˝ or 2˝ locking
nut (depending on the thread type used) to secure the sensor to the tank. The nut
can be purchased separately. When installing a threaded flange, ensure that it
matches the Series UT threads.
Page 4
ensor Positioning
S
hen installing the sensor, ensure that it is:
W
Mounted above the dead-zone area (Blind Zone)
•
(blocking distance).
OTES:
N
f the device enters the dead zone, it
I
ill not measure correctly.
w
• Positioned at least 0.5 m (1.64 ft) away from
the tank walls.
• Perpendicular to the surface of the target.
NOTES:
Even the slightest difference in angle
may affect echo quality.
nstalling the Sensor via an Extension Pipe
I
f the level of the measured surface falls within the dead-zone area, you should use
I
n extension pipe to mount the sensor.
a
When using an extension pipe, ensure that:
• The sensor is positioned in the center of the
pipe.
The pipe extension is parallel to the side/tank
•
alls.
w
The tank should be empty to allow tracking of
•
alse echoes.
f
• The internal pipe diameter is at least 3˝ and 4˝
wide.
hen installing the sensor with an extension
W
ipe, follow these specifications:
p
ipe Length
P
1.64 ft (0.50 m)
OTES:
N
e advise you to consult with your local distributor prior to the installation. It is
W
ssential to run scan distance function during the installation process. It is
e
recommended to use pipes made of PVC/plastic and not stainless steel.
iring the Series UT Unit
W
he lower part of the Series UT unit consists of the electrical unit, which contains
T
he wiring terminals for the sensor cable and the power cable. The electrical unit
t
also contains optional connectors for monitoring of digital and analog outputs, as
well as five optional relay connectors.
NOTES:
Remove the rubber sealing from the gland before wiring the connectors.
nternal Pipe Diameter
I
3 or 4˝
Figure 10:
xtension Pipe Installation
E
• Install the sensor as far as possible from noisy
areas, such as a filling inlet.
Figure 11: Electrial Unit Using Glands/Conduits
In order to make a wiring connection, remove the ribbed faceplate covering the
electrical unit using a 3 mm allen wrench. Ensure that the cover is replaced
securely after all wiring connections are completed.
To Wire and Install the Series UT:
1. Install the sensor, as described in Installing the Series UT Sensor, page 4.
2. Route the sensor's cable (C1) from the sensor to the main unit location. Choose
a route without electromagnetic interference (electrical engines, pumps or high
voltage.
3. Wire the sensor's cable (C1) to the main unit, as described in Wiring for the
Sensor Cable, below.
4. Make any optional monitoring or relay cable connections to the main unit, as
described in the instruction manual.
5. Connect the power cable to the main unit.
6. If required, mount the main unit on the wall using the optional wall mount plate.
Page 5
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