etted Materials: Sensor: Polypropylene or PVDF (upon request), Acoustic
W
indow: ECTFE.
W
Ranges: (see “Measuring Ranges”).
Accuracy: 0.25% of max range (at 20°C).
Resolution: 0.04˝ (1 mm).
lind Zone: (See “Blind Zone”).
B
eam Angle: 5° @ 3db point.
B
emperature Limits: -40 to 158°F (-40 to 70°C).
T
emperature Compensation: Automatic.
T
Pressure Limits: 13.5 psi (0.9 bar) to 30 psi (2 bar).
Power Requirement: 18 to 28 VDC.
Output Signal: 4 to 20 mA.
ax. Loop Resistance: 727 Ω at 28 VDC.
M
lectrical Connection: Screw terminal.
E
onduit Connection: 1/2˝ NPT conduit or cable gland (optional).
C
Process Connection: 2˝ NPT or 2˝ BSP (optional).
Enclosure Material: ABS and UV resistant.
Enclosure Rating: NEMA 4 (IP65).
Mounting Orientation: Vertical.
The following table specifies the recommended resistance range for each power
supply voltage (Non-Intrinsically Safe).
Power Supply
Voltage
18 V
24 V
28 V
Minimum
Resistance Value
0 Ω
41 Ω
68 Ω
Maximum
Resistance Value
272 Ω
545 Ω
727 Ω
a
Figure 3: Extension Pipe Recommendation
Using a Conduit Adapter
1. Remove the four retaining screws from the conduit adapter cover.
2. Pull the electrical wires through the 1/2˝ NPT conduit connection or gland.
3. Connect the -24 V wire to Terminal 1, connect the +24 V wire to Terminal 2 on
the wiring block.
4. Return the adapter's cover to its place properly. Make sure that the O-ring is
placed correctly. Fasten the four retaining screws.
Figure 4: Conduit Adapter
NOTE: The conduit adapter should not exceed a torque of 50 lb-in.
To maintain a proper seal, make sure that conduit is firmly screwed to the conduit's
adaptor.
b
NOTE: The resistance value is the total sum of the series resistor (or PLC
resistance) and the lines resistance. The minimum voltage level on terminals
should not be less that 18 VDC.
To maintain a proper seal, make sure that conduit is firmly screwed to the conduit's
adaptor.
Ripple/Noise Parameters Recommended for the Power Supply
The following ripple/noise parameter is recommended for the power supply:
• 100 mV p-p max.
Power Supply Types Recommendations
• Prefer a regulated switching power supply.
• A rectified power supply is not recommended.
• When powering by a battery, avoid the using of switched charger.
Feeding Via PLC
• Verify that the voltage level on the unit’s terminals is at least 18 VDC.
• Check PLC specifications for grounding options.
• It is good practice to add a 150 Ω series resistor between the unit's positive
terminal and the PLC.
Page 4
hapter 3: Setting Up and Calibrating the Unit
C
his chapter explains how to set up and calibrate the unit for accurate
T
easurement monitoring.
m
he unit is supplied with preprogrammed default settings, making it ready for
T
immediate operation. There is no need to change the default settings, unless you
wish to calibrate the unit for your specific requirements; however, it is
recommended that you replace the default tank height value with the actual tank
eight, as described on page 6. When using the unit, the tank height is calculated
h
s the distance from the surface of the sensor to the bottom of the tank. You should
a
nter this value whenever tank height is required. (For flow measurement, enter the
e
recise flume height.)
p
The ULF, ULL and ULB units contain eleven, ten and nine programs respectively.
These programs are referred to as functions, which enable you to change the
efault settings and calibrate as required. These functions are accessed from a
d
unctions menu. The functions Pr01, Pr02, Pr04 and Pr05 are the most important
f
o ensure correct usage of your device (with the addition of Pr00 if using the
t
appropriate ULF series). Function Pr03 may be used if there are interfering signals.
The remaining functions (Pr06, Pr07, Pr08, Pr09 and Pr10) enable you to
customize the unit for your monitoring requirements or to restore factory default
settings.
he diagram below shows the functions available in the functions menus for the
T
eries ULF, ULL and ULB. Some functions are only relevant for particular series.
S
sing Series UL Functions
U
he LCD display screen, functioning in "normal" mode, provides continuously
T
pdated measurement readings. The display screen is also used to view the
u
enu options, function settings and data values, accessed by using the function
m
buttons.
The picture below shows the upper part of the unit.
Figure 8: Display and Function Buttons
The function buttons are used to perform various operations, summarized in the
ollowing table.
f
utton
B
Uses Include:
• Accessing the functions menu (when pressed
simultaneously with )
Selecting functions
•
Progressing to the next step of a function
•
• Moving from left to right between displayed digits
• Saving changes to data
• Accessing the functions menu (when pressed
simultaneously with )
• Exiting the functions menu to restore the
distance reading
• Moving from right to left between displayed digits
• Exiting a function without saving changes
• Clearing error messages
• Scrolling through the functions menu
• Scrolling through available data values in
functions
• NEXT button only: Recording interfering signals
or
Figure 7: Function Menus
Setting flow measurement parameters (function Pr00) for the Series ULF (Open
Channels) is described in Chapter 4, Open Channels (ULF). Setting parameters
for all other functions and accessing the functions are described in this chapter.
NOTE: Within some functions, the digits in the displayed value can be individually
modified. This is indicated by a flashing digit (flashing digits are shown in gray in
the display illustrations. In this case, the ENT and ESC buttons enable you to move
between the digits. Each flashing digit can be modified using the BACK and NEXT
buttons.
Start Up and Function Access:
Page 5
Press/Action
Connect unit to
power supply
After a brief pause
and
(simultaneously)
or
Display:
For example:
For example:
Explanation
Temporary display while
unit takes a reading.
Distance reading.
Enters the functions
menu.
Used to search for the
required menu selection.
Accesses the selected
function.
OTE: If an error message appears, press the ESC button to return to the
N
ain menu.
m
alues are displayed in feet and inches or meters and centimeters (model
V
ependent).
d
Resetting the Unit
he Pr01 function enables you to do a reset by refreshing the measurement
T
eading. (Other saved function settings are not changed.) After resetting, the actual
r
eading is displayed on the LCD, and the unit begins to scan (same as in turning
r
he unit on/off).
t
The reset function may sometimes be required after changing one of the settings
or after receiving an error message.
OTE: During reset the unit will display 8.8.8.8 followed by 22 mA current output.
N
To Reset The Unit:
Press/Action
and
(simultaneously)
fter a brief pause
A
and
simultaneously)
(
Display
or example:
F
Explanation
Required menu selection.
Temporary display while
unit takes a reading.
Distance reading.
Returns to the functions
menu.
efining Interfering Signals
he Pr03 function enables you to locate and store up to six interfering signals (false
T
choes) in the unit’s memory to avoid having obstructions, such as a tank agitator
e
or a sidewall, interfering with the measurement of the contents. Defining interfering
signals is done while the tank is empty.
Each reading (scan distance) taken using the Pr03 function is stored as an
interfering signal, until a reading is achieved that indicates the real echo. If six
interfering signals are already stored, the next read values will not be saved.
OTE: The reading of the actual target height may not be exact, for example, a
N
arget height of 19.69 ft (6 m) may give a reading in the range 19.62 to 19.75 ft (5.98
t
to 6.02 m).
The displayed values are in distance units.
D
igure 9: Scan Distance Process
F
Use Pr02 function to enter the distance from sensor face to empty level of the tank.
When sensor face coincides with tank top, enter the height of the tank. Default
value is the maximum range for your model. If you enter a value that exceeds this
highest value, an Err error message is displayed and the value is not saved.
NOTE: For flow measurements, enter the precise distance from the sensor to the
bottom of the flume.
Modified to read between 0 and 5 (feet) U.S. Standard Units or between 0 and 1
(meters) metric units (model dependent).
To Enter Tank Height Value:
Press/Action
Entering Distance to Empty Level (Tank Height)
Display
For example:
or
or
OR
Explanation
Required menu selection.
Indicates the measurement unit in feet
(F) or meters (M) (upon request).
Displays last saved tank height or
default value (maximum value in range).
Used to enter a new value.
To save the new value, press when
standing on the far right digit. After YES
is displayed, the display returns to the
functions menu.
To return to the main menu without
saving, press when standing on the
far left digit.
To Define Interfering Signals:
Press/Action
or
After a brief pause
NOTE: If the value represents an interference, false echo or false target: press
NEXT. If the value represents the real target, real distance: press ENT.
Display
For example:
For example:
Explanation
Required menu selection.
Select Search to locate acoustic
interferences, or Clear to delete stored
interferences.
Displayed after the selection for 3
seconds and then the menu returns to
Pr03.
Temporary display while the unit
searches for interfering signals.
Depth to interfering signal.
Saves the interfering signal, then
searches again and displays the next
reading. Continue to press this button to
save up to six interference readings.
Actual target height reading indicates
that there are no more interfering
signals.
Saves the entered values.
Page 6
onfiguring 4 mA Current Output
C
r04 function enables you to enter values to be used as the 4 mA mark for remote
P
onitoring. You can define the 4 mA values for level, distance or flow
m
measurements (depending on series). The measurement value types should be
defined in Pr04. These definitions will be applicable as well for the 20 mA values
defined in Pr05.
o set 4 mA and 20 mA for level measurements you should configure Pr04 and
T
r05 for level values.
P
or example, if we measure a tank with tank height configured for 16.4 ft (5.0 m),
F
the 4 mA values will represent zero tank level and 20 mA values will represent full
tank level. Therefore, the value entered in Pr04 will be 0.0 ft (0.0 m) and the value
entered in Pr05 will be 16.4 ft (5.0 m).
hen setting 4 mA and 20 mA for distance measurements, 4 mA values will
W
epresent the minimal distance between the surface of the target and the sensor,
r
and 20 mA values will represent the maximal distance between the sensor and the
surface of the target. Therefore, 4 mA represents the full part of the tank and 20 mA
represents the empty part of the tank.
Press/Action
or
or
isplay
D
For example:
For example:
Explanation
Required menu selection.
elect the format for 4 mA and 20 mA
S
alues to level (L000), distance (d000)
v
or flow (F000) (depending on model).
Last saved 4 mA level or zero default
value.
Used to enter a new value.
onfiguring 20 mA Current Output
he Pr05 function enables you to enter values to be used as the 20 mA mark for
T
emote monitoring.
r
To Enter 20 mA Values:
P
NOTE: The type of measurement (level, distance or flow) selected in Pr04 is also
applicable for Pr05.
The values for 4 mA and 20 mA must be different; otherwise an Err (error message)
is displayed.
C
ress/Action
r
o
r
o
R
O
isplay
D
or example:
F
xplanation
E
equired menu selection.
R
ast saved 20 mA level or default value
L
maximum value in range).
(
Used to enter a new value.
o save the new value, press when
T
tanding on the far right digit. After YES
s
s displayed, the display returns to the
i
functions menu.
o return to the main menu without
T
aving, press when standing on the
s
ar left digit.
f
or
To save the new value, press when
standing on the far right digit. After YES
is displayed, the display returns to the
functions menu.
To return to the main menu without
saving, press when standing on the
far left digit.
NOTE: The values for 4 mA and 20 mA must be different, otherwise an Err (error
message) is displayed.
The values for 4 mA and 20 mA should not be greater than the value used for the
tank height (Pr02). Because of the dead-zone (blind zone), the distance between
the sensor and the surface of the target at its highest level should be a minimum of
0.82 ft (0.25 m) for ULB Standard Range as well as the ULL and ULF Short Range
models. There should be a 1.96 ft (0.6 m) minimum distance for the ULB Extended
Range as well as the ULL and ULF Standard Range models.
The first digit of the 4 mA value can be modified to read between 0 and 5 (feet) for
U.S. Standard Units or between 0 and 1 (meters) metric units (upon request).
After accessing the Pr04 function, the unit generates a fixed current of 22 mA on
the 4 to 20 mA line. When the unit reverts to regular scanning mode, the 4 to 20
mA line returns to regular functioning.
The default measurement values for 4 mA and 20 mA in both the ULB and ULL
models are level.
The default measurement values for 4 mA and 20 mA in ULF Open Channel Series
are flow. When changing from one measurement mode to another, the
measurement units will be changed automatically (for example, when changing
from (F) feet to (M) meters, the units will change from feet to GPM or meters to
M3/H (depending on the model).
The values for 4 mA and 20 mA should not be higher than the value used for the
tank height (Pr02).
The first digit of the 20 mA value can be modified to read between 0 and 5 for U.S.
Standard Units or between 0 and 1 for metric units (model dependent).
After accessing the Pr05 function, the unit generates a fixed current of 22 mA on
the 4 to 20 mA line. When the unit reverts to regular scanning mode, the 4 to 20
mA line returns to regular functioning.
Please refer to Chapter 5 Troubleshooting for 22 mA error indications.
The measurement mode selected for the 4 to 20 mA values will not influence the
measurement mode selected for the display (Pr08). In case of power rest,
measurement configuration (level, distance, flow) will be saved according to the
unit's last configuration.
Page 7
electing Low/High Dynamic Speed (ULF and ULL Series Only)
S
he Pr06 function enables you to choose the required speed level. There are two
T
ettings available:
s
• SE 0: Low dynamic mode (default setting). This mode provides slower readings
with a greater degree of accuracy (rate of up to 31˝/80 cm per min).
• Fail-Safe: 10 minutes.
SE 1: High dynamic mode. This mode provides faster readings but with less
•
recision (rate of up to 39˝/100 cm per min).
p
Fail-Safe: 3 minutes.
•
NOTE: Fail-Safe timer determines the waiting period from an echo loss until a
transmission of an error signal.
o Select the Speed Mode:
T
ress/Action
P
isplay
D
xplanation
E
equired menu selection.
R
o Define a Working Area:
T
Press/Action
r
o
Display
For example:
Explanation
Required menu selection.
isplayed when entering the function.
D
Displays the value last saved in the tank
height (default). The entered value
hould not be more than double the tank
s
eight and should not exceed the unit's
h
aximum measuring range.
m
sed to enter a new value.
U
Displays the current
peration mode setting.
r
o
r
o
The Pr07 function allows you to add distance range that exceeds the tank's height,
thus enabling accurate readings of complicated tank shapes with conic ending. This
may be required when the vessel has a conical bottom shape, which is causing
false echoes and consequently faulty measurements. The minimal value can be the
entered tank height and the maximal value can be double the value of the entered
tank height. The default setting is the entered tank height.
Defining Working Area
o
Used to toggle between
the operations modes.
aves the selected
S
operation mode.
or
Saves the entered value.
Used to move on to the next function.
r
o
electing Distance or Level Display
The Pr08 function enables you to choose whether the unit displays either distance
or level measurements. There are two settings available:
• d000: Distance mode (default setting): In this mode, the unit displays the distance
• L000: Level mode: In this mode, the unit displays the level of the contents from
NOTE: The measurement mode selected for the display will not influence the
measurement mode selected for the 4 to 20 mA values (Pr04).
To Select Distance or Level Display:
S
from the sensor to the surface of the contents.
the bottom of the tank.
Press/Action
Display
or
Explanation
Required menu selection.
Displays the current
distance/level mode setting.
Figure 10: Defining Working Area
NOTE: It is recommended to use the Pr07 function only in distance mode.
Used to toggle between the
modes.
or
Saves the selected mode.
Page 8
ntering Factor for Gas Compensation
E
unction Pr09 enables you to compensate for sound velocity changes in different
F
ypes of gasses. You can enter the appropriate factor for each type of gas listed on
t
the “Gas Factor Table” (Appendix A). For example, the sound velocity in air (at
room temperature) is 1125 ft/sec (343 m/sec) and for Methane (Ch
(445.82 m/sec). Therefore, a factor of 1463/1125 = 1.30 should be entered to
ompensate for this type of gas. This factor will compensate in cases when the gas
c
ompound consists of 100% Methane. In case the gas is not pure, the sound
c
elocity cannot be estimated and therefore a minor deviation could appear. It is
v
ecommended to use a reference measurement indicator (using a tape or other
r
) 1463 ft/sec
4
measuring device) and compare the measurement results between the unit and the
reference measurement indicator. If the result is correct, press ENT. If the accuracy
deviation is higher than expected, continue and calibrate the factor to meet the gas
aintained in the vessel. For example, if the gas composition consists of water and
m
as, you can add ± 0.01 to the factor figure already entered to meet your
g
pplication requirements.
a
The “Gas Factor Table” supports up to 32 different types of gasses. For any other
type of gas, not included in this table, please contact Dwyer Customer Support,
(www.dwyer-inst.com).
ress/Action
P
isplay
D
xplanation
E
equired menu selection.
R
Default screen.
efault value.
D
Choose a factor from the “Gas FactorTable” (Appendix A).
or
or
For example:
This is the factor for Ethanol.
Saves the chosen gas factor.
NOTE: Repeat this procedure if the measurement results differ from the actual
material level measured with a reference tape (or other reference measurement
method). Add or reduce 0.01 to calibrate the factor figure already entered.
Updated on-screen results may take a few seconds to appear.
hifting the Blocking Distance (SBD)
S
his function enables you to define an area in which measurement results would
T
e ignored. This option is applicable for installations requiring extension pipes or
b
ozzles positioned above the material level. This area should approximately fit the
n
pipe/nozzle length to eliminate false echoes and to provide accurate and stable
measurement readings.
To Shift the Blocking Distance:
•
ollow the directions given for Entering Distance to Empty Level (Tank Height),
F
age 6. Instead of entering the tank height value, enter 00.01, and continue as
p
ollows:
f
ress/Action
P
isplay
D
xplanation
E
nsert this code to enter the blocking
I
istance area.
d
This message will flash for a few
seconds, indicating an entry to the
blocking distance area.
or example:
r
o
r
o
OTE: Shifting of the blocking distance is limited to 4.9 ft (1.5 m). The value
N
ntered to the SBD incorporates the dead zone (blind zone) Value.
e
F
hifts the blocking distance to 2.46 ft
S
0.75 m).
(
aves this entry and returns to Pr02.
S
Pr10 (Clear) reverts the blocking distance to its default.
Echo received from the defined blocking distance area will be ignored by the unit
and the measurement result will be based on the next echo.
When installing via extension pipe, it is recommended to keep approx. 2˝ (5 cm)
gap between the shortest distance to target (maximal level) and the lower pipe
edge. Set the SBD length to a value that is 2˝ (5 cm) smaller than the distance from
the sensor's lower edge to pipe's lower edge, in order to avoid second harmony
interference.
Verifying the Version Number
In addition to the functions described, you can verify the UL series version
number.
The Pr10 function allows clearing all user-defined settings and reverting to the
Restoring the Default Settings
default factory settings.
Default factory settings are:
Pr00: GPM 1U01 or M³/Hr 1E01
Pr02: Sbd 00.00, E000, Tank Height =default
Pr03: Resets all interfering signals
Pr04: Solid/Liquid device L000, 00.00 or
Flow device F000, 00.00
Pr05: Solid/Liquid device Tank Height = Pr02
Flow device 55500 M³/Hr or 244400 GPM
Pr06: SE 0 (Liquid and Flow)
Pr07: Tank Height = Pr02
Pr08: Solid/Liquid device d000
Pr09: 01.00
NOTE: If you decide not to revert to the default settings, press ESC when CLCL is
displayed. A redo option is not available when ENT has been pressed.
To Restore the Default Settings:
Press/Action
Display
Explanation
Required menu selection.
Reverts all settings to default factory
settings.
• To Verify the Version Number:
Follow the directions given for Entering Distance to Empty Level (Tank Height),
page 6. Instead of entering the tank height value, enter 00.17, and continue as
follows:
Press/Action
Display
Explanation
After a brief pause
Displays the version number.
Page 9
efining 22 mA Signal Error Messages
D
he unit allows you to define if the following signal error indications: Near Zone and
T
ost Echo, will be active when the current output reaches 22 mA. The default
L
etting enables 22 mA analog current and error messages to appear on its LCD
s
display.
hapter 4: Open Channels (ULF)
C
his section describes how to set flow measurement parameters for open channels
T
nd explains the flume/weir codes methodology used when setting up flow
a
easurements.
m
Near Zone - Whenever the distance is below the defined Dead Zone (depending
n the series you are using) message will be displayed on the LCD.
o
ost Echo - Whenever the echo is lost, or in cases when the measurement results
L
xceed the tank height or when a returned echo is not received, message will
e
be displayed on the LCD.
You can choose to enable or disable these error messages and 22 mA analog
ignal as follows:
s
d000: Disable
•
E000: Enable (default setting)
•
Refer to Chapter 5, Troubleshooting for a detailed list of the 22 mA signal error
messages.
To Disable/Enable 22 mA Signal Error in the Unit:
•
ollow the directions given for Entering Distance to Empty Level (Tank Height),
F
age 6. Instead of entering the tank height value, enter 00.16, and continue as
p
follows:
Press/Action
Display
xplanation
E
hoose disable.
C
Used to toggle between the modes.
r
o
Disables the 22 mA error messages.
NOTE: When the error signals are disabled the following current outputs will be
displayed:
(Level or flow measurement): will indicate 20 mA and will indicate 4
mA.
(Distance measurement): will indicate 4 mA and will indicate
20 mA.
Selecting the Flow Measurement Settings
he Pr00 function enables you to select one of the preset flumes/weirs settings for
T
low measurements. This function is available only in the ULF Open Channel
f
eries. When setting flow measurement parameters in the Pr00 function, the
s
lume/weir type value (X) is entered first, followed by the letter (U) or (E) that
f
represents either American (USA) or European standard flume/weir. The code
value (YY) represents the appropriate flume/weir dimensions in the following
format: . The open channel types and codes are described in Open Channels
low Measurement.
F
OTE: Refer to Chapter 3, Setting Up and Calibrating the Unit, for an explanation
N
of accessing and using the functions menu.
All flow measurement values are displayed divided by 1000.
To Select the Flow Measurement Settings:
•
Press/Action
isplay
D
xplanation
E
Required menu selection.
For example:
Indicates the measurement unit for flow
in GPM (American standard) or M
3
/h
(metric standard) (upon request).
Displays last saved flow measurement
etting or default value, with first digit
s
lashing U – American standard or E –
f
uropean standard (upon request).
E
Use to select a new type value (X).
or
Last two digits of the display flash.
Use to select a new flume/weir length
code (YY).
or
Selected values are saved.
Open Channels Flow Measurements
The flume/weir type code methodology used when setting up open channels is
based on three digits: X(U/E)YY
Where:
X refers to the particular flume/weir type
U/E refers to either American or European standard flumes/weirs
YY refers to the specific flume/weir dimensions
The types of flumes/weirs are available in American standard or European standard
(upon request). When working in American standard the default flow measurement
units will be GPM, and in European standard the default flow measurement units
will be M³/Hr.
Page 10
lume/Weir Types
F
his is the first value (X) entered for the Pr00 function. The following flume/weir
T
ypes are available both in European and American standard:
Exactly perpendicular to the
surface of the target.
2) Handling Dead Zone
Must Be
Must Be
At least 3˝ (7.62 cm) internal
iameter and 19.69˝ (50 cm)
d
ong (from sensor low edge to
l
ipe low edge).
p
With completely smooth
interior surface.
Must Be
) Power Source
3
Must Be
Installed with a flange/not
rotruding into the tank.
p
At least 12 VDC on unit
terminals.
Must Be
Rated higher than 12 volts
due to normal voltage drop.
ot exceeding 100 mV.
ust Be
M
Must Be
N
Preferably regulated switching
PS (avoid rectified PS).
Must Be
Non operational when
switched to recharge.
4) 2-Wire Interface
Must Be
As specified in the user
manual, preferably grounded.
Must Be
Connected in EX zones,
grounded.
5) Configuration
Must Be
Must Be
Configured correctly.
Defined (consider the
extension pipe).
Must Be
Kept between pipe low edge
and full level.
Must Be
Preferably be executed in all
applications.
Must Be
Executed when the tank is
empty.
Must Be
Performed after the old stored
data is cleared.
Must Be
Set up in flange and
extension pipe installations.
Must Be
At least 1.97˝ (5 cm) before
the pipe edge.
Page 16
ppendix C
A
igure 29: Nomenclature
F
MAINTENANCE/REPAIR
Upon final installation of the Series UL, no routine maintenance is required. The
Series UL is not field serviceable and should be returned if repair is needed (field
repair should not be attempted and may void warranty).
WARRANTY/RETURN
Refer to “Terms and Conditions of Sale” in our catalog or on our website. Contact
customer service to receive a Return Goods Authorization number before shipping
your product back for repair. Be sure to include a brief description of the problem
plus any relevant application notes.