Dwyer SCZ10 User Manual

Instruction Manual for DIN Rail mounting type indicating
controller SCZ10
Version 1.0 - Feb,2003
To prevent accidents arising from the misuse of this controller, please ensure the operator using it receives this manual.
Caution
This instrument should be used according to the specifications described in this manual.
If it is not used according to the specifications, it may malfunction or breakdown.
Be sure to follow the warnings, cautions and notices. If not, serious injury or accidents may occur.
The specifications of the SCZ10 and the contents of this instruction manual are subject to change
Care has been taken to assure that the contents of this instruction manual are correct, but if there are
any doubts, mistakes or questions, please inform our sales department.
• Be sure to check that the power is turned off when cleaning this instrument.
• Use a soft and dry cloth when cleaning the instrument. (If paint thinner is used, it might deform or tarnish the unit.)
• As the display section is vulnerable, do not strike or scratch it with a hard object.
Any unauthorized transfer or copying of this document, in part or in whole, is prohibited.
Love Controls is not liable for any damages or secondary damages incurred as a result of
using this product, including any indirect damages.
1. Model Identification
1.1 Model name
SCZ10——***
Output
1 = Relay 2 = Switched Voltage 3 = Current (4~20mA)
Power
0 = Line (120~240 VAC/VDC) 1 = Low (24VAC/VDC
RS-485 Communications*
0=No 1 = Modbus® RTU
Notes:
* The RS-485 and Heater Burnout Alarm options are mutually exclusive. ** The Current Alarm is only available for outputs 1 and 2.
1.2 Model name label
Model name label is on the right side of the case and the bottom of the inner assembly.
In the case of Heater burnout alarm output, CT rated current value is written in the bracket ( ).
Heater Burnout Alarm**
0=No 1=Yes
*** Max. Current
00=NA 05=5Amps 10 = 10 Amps 20 = 20 Amps 50 = Amps
Model name ---------------------------------­Option -----------------------------------------­Option -----------------------------------------­Instrument No. (Inner assembly only)--
SCZ10-1001-05
No. XXXXXX
Relay contact output/ Multi-range input Heater burnout alarm output
2. Name and functions of the sections
(1) Event (EVT) output action indicator A red LED lights when Event output [Alarm, Loop break alarm or Heater burnout alarm (Option)] is ON.
(2) Control output (OUT) action indicator
A green LED lights when the control output (OUT) is ON.
(3) Serial communication output indicator A yellow LED blinks while serial communication TX (sending) is output.
(4) PID auto-tuning action indicator A yellow LED blinks while PID auto-tuning is functioning.
(5) PV display
Indicates actual temperature (PV) with a Red LED.
(6) SV display
Indicates setting value (SV) with a Green LED.
(7) key
Increases numeric value on the SV display or switches the selected item.
(8) key
Decreases numeric value on the SV display or switches the selected item.
(9) key
Changes the Menu Item or enters the value for the selected Menu Item.
(Enters the setting value for that Menu Item by pressing the key. Fig.2-1
(10) key
Allows entry into Setup Menu when used with the
key.
(1)
(2)
(5)
(6)
(7)
(8)
(3)
(4)
(9)
(10)
3. Operation
The sensor input character and temperature unit are indicated on the PV display for approx. 3
seconds after the power is turned on, and the rated scale maximum value is indicated on the SV display. (Table 3.1-1) (If the other value is set in the scaling high limit value, it is indicated on the SV display.) During this time all outputs and the LED indicators are on their OFF status. After a while control starts indicating actual temperature on the PV display and setting value on the SV display.
(Table 3.1-1)
Input Scale range Resolution
M
C(W/Re5-26) 0 to 2315°C 0 to 4200°F 1 °C (°F)
4 to 20mA -1999 to 9999 *1, *2 1 0 to 20mA -1999 to 9999 *1, *2 1
K
J 0 to 1000°C 0 to 1800°F 1 °C (°F) R 0 to 1760°C 0 to 3200°F 1 °C (°F) S 0 to 1760°C 0 to 3200°F 1°C (°F) B 0 to 1820°C 0 to 3300°F 1°C (°F) E 0 to 800°C 0 to 1500°F 1 °C (°F) T -199.9 to 400.0°C -199.9 to 750.0°F 0.1°C (°F) N 0 to 1300°C 0 to 2300°F 1 °C (°F)
PL-II 0 to 1390°C 0 to 2500°F 1 °C (°F)
Pt100
JPt100
0to1V
0 to 1370°C 0 to 2500°F 1 °C (°F)
0.0 to 400.0°C 0.0 to 750.0°F 0.1°C (°F)
-199.9 to 850.0°C -199.9 to 999.9°F 0.1°C (°F)
-200 to 850°C -300 to 1500°F 1 °C (°F)
-199.9 to 500.0°C -199.9 to 900.0°F 0.1°C (°F)
-200 to 500°C -300 to 900°F 1 °C (°F)
-1999 to 9999 *1 1
*1: Scale range and
decimal point place
can be selected
*2: Connect 50Ω shunt
resistor (sold separately)
between input terminals.
3.1 Operation flow chart
PV/SV display mode
[Main Menu] [Secondary Menu]
mode 2
Main setting []
]
PID auto-tuning Perform/Cancel []
Proportional band setting []
Integral time setting []
Derivative time setting []
(Approx. 3s)
+ + (Approx. 3s) + (Approx. 3s)
Control output MV indication
[Auxiliary Menu] [Secure Menu]
Setting value lock selection
[]
Sensor correction setting []
Instrument No. setting []
Data transfer rate selection []
Sensor selection []
Scaling high limit setting []
Scaling low limit setting []
Decimal point place selection []
Anti-reset windup setting []
Proportional cycle setting []
Manual reset setting []
Alarm setting []
Heater burnout alarm setting []
Loop break alarm time setting []
PV filter time constant setting []
Control output high limit setting []
Control output low limit setting []
Control output ON/OFF action hysteresis [ ]
Alarm action selection []
Alarm action Energized/Deenergized [ ]
Loop break alarm action span setting [ ]
Setting value digital transmission bias setting [ ]
Controller/Converter function selection [ ]
+ : Press the key while the key is being pressed.
Alarm HOLD function selection []
Alarm hysteresis setting []
Alarm action delayed timer setting [ ]
Direct/Reverse action selection []
AT bias setting []
+ (Approx. 3 seconds): Press the key while the key is being pressed.
+ (Approx. 3 seconds): Press the key while the key is being pressed.
For setting and selecting in each setting mode, press or key.
3.2 Main setting mode
Character Name, Description, Setting range Initial value
Main setting
Set the value for controlled objects.
Scaling low limit setting value to Scaling high limit setting value
(Decimal point place follows the selection for DC current input)
3.3 Sub setting mode
Character Name, Description, Setting range Initial value
PID auto-tuning Perform/Cancel
Performs PID auto-tuning. However when PID auto-tuning does
not finish after 4 hours it started, PID auto-tuning is shut down compulsory.
PID cancellation :
PID auto-tuning performing:
Proportional band setting
Sets the proportional band.
ON/OFF action when setting the value to 0.0
0.0to110.0%
Integral time setting
Sets the integral time.
Setting the value to 0 disables this function.
This setting item is not indicated for ON/OFF action.
0to1000seconds
Derivative time setting
Sets the derivative time.
Setting the value to 0 disables this function.
This setting item is not indicated for ON/OFF action.
0 to 300 seconds
Anti-reset windup setting
Sets anti-reset windup.
Setting the value to 0 disables this function.
This setting item is indicated only for PID action.
0to100%
Proportional cycle setting
Sets the proportional cycle value for the control output (OUT).
This setting item is not indicated for ON/OFF action or DC
current output.
1 to 120 seconds
Manual reset setting
Sets the resetting value manually.
This
Proportional band converted value (In the case of DC voltage
and current input, decimal point place follows the selection.)
Alarm setting
Sets the action point for the alarm output.
Setting the value to 0 or 0.0 disables this function.
(excluding Process high and Process low alarm) When Loop break alarm and Heater burnout alarm are applied together, the output is common.
This setting item is not indicated when “No alarm” action is
selected in [Alarm action selection].
See (Table 3.3-1). (In the case of DC voltage and DC current
input, decimal point place follows the selection.)
0° C
2.5%
200 seconds
50 seconds
50%
Relay: 30 Sec. Solid State: 3 Sec.
0.0
setting item is indicated only for P and PD action.
0° C
Character Name, Description, Setting range Initial value
Heater burnout alarm setting
0.0A
Sets the heater current value for Heater burnout alarm.
Setting the value to 0.0 disables this function.
Self-holding is not available for the alarm output.
When
the output is common.
alarm and Loop break alarm are applied together,
This setting item is not indicated when [Option: W] is not added.
Rating 5A : 0.0 to 5.0A Rating 20A: 0.0 to 20.0A
Rating 10A: 0.0 to10.0A Rating 50A: 0.0 to 50.0A
Loop break alarm time setting
0 minutes
Sets the time to assess the Loop break alarm.
Setting the value to
0 disables this function.
When alarm and Heater burnout alarm are applied together,
the output is common.
0 to 200 minutes
Loop break alarm action span setting
Sets the action span to assess the Loop break alarm.
Setting the value to
0 disables this function.
When alarm and Heater burnout alarm are applied together,
the output is common.
Thermocouple and RTD input
0to150
DC voltage and DC current input
0 to 1500 (Decimal point place follows the selection)
( ) or 0.0 to 150.0 ( )
(Table 3.3-1)
Alarm action type Setting range
High limit alarm -(Scaling span) to Scaling span Low limit alarm -(Scaling span) to Scaling span
High/Low limits alarm 0 to Scaling span High/Low limit range alarm 0 to Scaling span Process high alarm Scaling low limit setting value to high limit value Process low alarm Scaling low limit setting value to high limit value High limit alarm w/standby -(Scaling span) to Scaling span Low limit alarm w/standby -(Scaling span) to Scaling span
High/Low limits w/standby 0 to Scaling span
3.4 Auxiliary function setting mode 1
Character Name, Description, Setting range Initial value
Setting value LOCK designation
Locks the setting value to prevent setting errors.
The setting item to be locked is dependent on the designation.
PID auto-tuning cannot be carried out when Lock1 or Lock2
is selected.
(Unlock): All setting values can be changed.
(LOCK 1): None of setting values can be changed. (LOCK 2): Only main setting mode can be changed.
(LOCK 3): All setting values can be changed except Controller/Converter
function selection. However they return to their former value after power is turned off because they are not saved in the non-volatile memory. (Be sure to select LOCK 3 when using with PC-900 [SVTC attached])
-side minimum setting value
-199.9 or -1999
+side maximum
setting value
999.9 or 9999
Unlock
Sensor correction setting
Sets the sensor correction value of the sensor.
Thermocouple and RTD input: -100.0 to 100.0 ( ) DC voltage and DC current input: -1000 to 1000 (Decimal point place follows the selection.)
Instrument number setting
Sets the instrument number individually to each instrument
when connecting multiple instruments via serial communication.
This setting item is indicated only when [Option: C5] is added
0to95
Data transfer rate selection
Selects the data transfer rate to meet the rate of host computer.
This setting item is indicated only when [Option: C5] is added
2400bps: , 4800bps: , 9600bps: , 19200bps:
3.5 Auxiliary function setting mode 2
Character Name, Description, Setting range Initial value
Selects the sensor type and temperature unit.
Input Character
K
J 0 to 1000 : 0to1800 :
R 0 to 1760 : 0to3200 :
S 0 to 1760 : 0to3200 : B 0 to 1820 : 0to3300 : E T -199.9 to 400.0 : -199.9 to 750.0 : N 0 to 1300 : 0to2300 :
PL- 0to1390 : 0to2500 :
C(W/Re5-26) 0to2315 : 0to4200 :
Pt100
JPt100
4to20mA 0 to 20mA -1999 to 9999:
0to1V
Scaling high limit setting
0to1370 : 0to2500 :
0.0 to 400.0
0to 800
-199.9 to 850.0 : -199.9 to 999.9 :
-200 to 850
-199.9 to 500.0 : -199.9 to 900.0 :
-200 to 500
-1999 to 9999:
-1999 to 9999:
Sets the scaling high limit value.
Scaling low limit
(DC voltage and current input: Decimal point place follows the
selection.)
Scaling low limit setting
Sets the scaling low limit value.
Input
Decimal point place selection
range minimum value to Scaling high limit setting value (When DC voltage and DC current input- decimal point place follows the selection.)
Selects the decimal point place.
However, when thermocouple or RTD input is selected in sensor selection, this setting item is not indicated.
No decimal point to the 3
: 0.0 to 750.0 :
: 0to1500 :
: -300 to 1500 :
: -300 to 900 :
setting value to Input range maximum value
rd
digit after decimal point
0.0°C
0
9600bps
K (0 to 1370 )
M: 1370
M: 0
Decimal point omitted
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