Dwyer SAV-ST User Manual

Series SAV Angle Seat Valves
A
1
C1
B1
4
Specifications - Installation and Operating Instructions
ulletin F-89
B
The Series SAV Angle Seat Valve offers a compact, low cost actuated valve package. The pneumatic, externally piloted, piston valve can be operated with air or liquids, and provides bubble tight shutoff and failsafe operation. Bronze and stainless steel body materials provide broad media compatibility and corrosion resistance. The Polyamide actuator housing resists corrosion for years of maintenance­free operation. The SAV can be used in most gas, liquid, steam, and corrosive applications. For ease of installation, the SAV actuator housing can be rotated 360 degrees.
Each SAV valve is manufactured with one of the following valve functions:
NC (Normally Closed)
These valves are designed for flow over the seat (port 1 to 2). Caution: Not recommended for waterhammer prevention.
NO (Normally Open)
These valves are designed for flow under the seat (port 2 to 1). Can be used to prevent waterhammer on valve closure in liquid applications.
Bronze NPT Dimensions
Port Connection
1/2˝ 3/4˝ 1˝ 1-1/4˝ 1-1/2˝ 1-1/2˝ 2˝ 2˝
A1 (in)
2.56
2.95
3.54
4.33
4.72
4.72
5.91
5.91
B
1
6
.4
2
6.81
8.11
10.04
10.63
12.05 1
1.02
12.44
(in
)
C1 (in)
5.51
5.79
6.93
8.66
9.25
10.67
9.45
10.87
Actuator Diameter (in)
2.76
2.76
3.32
3.32
4.58
4.58
4.58
5.54
NO CV
6.61
12.18
23.20
33.06
33.30
53.94
NC CV
6.61
12.18
23.2
33.64
53.36
53.94
68.44
77.72
SPECIFICATIONS VALVE BODY Service: Gases and liquids compatible with wetted materials. Wetted Materials: 
Valve Body: Bronze or AISI 316L SS; Plug and stem: AISI 316L SS; Stem O-ring: Viton®; Seat and seal: PTFE.
Line Sizes: 1/2 to 2˝. Pressure Limits: See tables on next page. Temperature Limits: 14 to 358°F (-10 to 180°C). Flow Leakage: Meets ANSI Class VI.
ACTUATOR Type: Piston/pneumatic spring. Pilot Connections: NAMUR solenoid mounting pad. Pilot Media: Air, water, inert gas. Pressure Limits: See tables on next page. Temperature Limit: 185°F (85°C).
Stainless Steel NPT Dimensions
Port Connection
1/2˝ 3/4˝ 1˝ 1-1/4˝ 1-1/2˝ 1-1/2˝ 2˝ 2˝
A1 (in)
3.35
3.74
4.13
4.72
5.12
5.12
5.91
5.91
B
1
7
.4
8
7.68
8.62
10.47
10.67
12.09
11.22
12.64
(in
)
C1 (in)
6.14
6.30
7.17
8.90
9.06
10.47
9.45
10.87
Actuator Diameter (in)
2.76
2.76
3.32
3.32
4.58
4.58
4.58
5.54
NO CV
6.61
12.18
23.2
33.06
33.30
53.94
NC CV
6.61
12.18
23.2
33.64
53.36
53.94
68.44
77.72
W.E. ANDERSON DIV., DWYER INSTRUMENTS, INC.
P.O. BOX 358 • MICHIGAN CITY, INDIANA 46360 U. S.A.
Phone: 219/879-8000 www.dwyer-inst.com Fax: 219/872-9057 e-mail: info@dwyermail.com
LINE AND PILOT PRESSURE CHARTS (psi)
Normally Closed
Stainless Steel
Actuator
Valve
Diameter
Size
1/2 3/4
1-1/4 1-1/2 1-1/2
Normally Open
Valve
Size
1/2 3/4
1-1/4 1-1/2
INSTALLATION
1. Prior to Installation, be sure system is not under pressure and all scale and debris is free from piping system.
2. The valve can be installed in any position, with the direction of flow as indicated on the inlet/outlet ports by the connection numbers 1 and
2.
3. The actuator can be rotated 360 degrees in the direction indicated on the product label to facilitate easy pilot mounting connection.
4. Apply thread tape or sealant to pipe threads only.
5. Use hex flats on valve to secure the valve and pipe. Never tighten the valve by using the actuator to turn.
6. Pipework should be supported to prevent any stress on valve body.
1
2 2
1
2
2.76˝
2.76˝
3.32˝
3.32˝
4.58˝
4.58˝
4.58˝
5.54˝
Actuator
Diameter
2.76˝
2.76˝
3.32˝
3.32˝
4.58˝
5.54˝
Max. Line
Pressure
230 230 230 230 230 143 232 232
Max. Line
Pressure
230 230 230 230 230 230
Max. Steam
Pressure
150 150 150 150 150 150 150 150
Max. Steam
Pressure
150 150 150 150 150 150
Flow Direction Overseat Overseat Overseat Overseat Overseat Overseat Overseat Overseat
Stainless Steel
Flow Direction
Underseat Underseat Underseat Underseat Underseat Underseat
Min. Pilot Pressure
60 60 60 60 60 60 60 60
Min. Pilot Pressure
60 60 60 60 60 60
Max. Pilot
Pressure
143 143 143 114 114 114 114 114
Max. Pilot
Pressure
143 143 143 114 114 114
Bronze
60 60 60 60 60 60 60 60
60 60 60 60 60 60
Max. Pilot
Pressure
143 143 143 114 114 114 114 114
Max. Pilot
Pressure
143 143 143 114 114 114
Max. Line
Pressure
230 230 290 230 230 230 160 220
Max. Line
Pressure
230 290 290 230 230 220
WARRANTY
The Series SAV is warranted from defects in materials or workmanship for (1) year from the date of purchase. If required, contact our customer service department for a Return Goods Authorization and send to:
Attn: Repair Department Dwyer Instruments, Inc. 102 Indiana Highway 212 Michigan City, IN 46361
Max. Steam
Pressure
150 150 150 150 150 150 150 150
Max. Steam
Pressure
150 150 150 150 150 150
Flow Direction Overseat Overseat Overseat Overseat Overseat Overseat Overseat Overseat
Bronze
Flow Direction
Underseat Underseat Underseat Underseat Underseat Underseat
Min. Pilot Pressure
Min. Pilot Pressure
NOTES:
OPERATION
1. Flow direction is from ports 2 to 1 for normally closed valves, For liquids, flow should be under the seat to prevent waterhammer.
2. Pilot pressure is from 22-150 psi, dependent on process pressure. Review pilot/media pressure relationship charts before initial system operation.
3. Optional Series PV Solenoid Pilot Valves can be installed for operation with 120 VAC power supply (other voltages available).
MAINTENANCE
The Series SAV requires no maintenance. Care should be taken to make sure that the ratings of the valve are not exceeded with respect to maximum pressures and temperatures, and that the media is compatible with all materials.
SPARE PARTS
The Series SAV valve is completely safe to disassemble in the field. A seal kit is available for all valves and actuator sizes compromising: piston lip seal, actuator steam O-ring, plug soft seal (PTFE), body seal and O-ring. Specify valve size and type when requesting a seal kit.
©Copyright 2014 Dwyer Instruments, Inc. Printed in U.S.A. 3/14 FR# RV-443112-00 Rev. 4
W.E. ANDERSON DIV., DWYER INSTRUMENTS, INC.
P.O. BOX 358 • MICHIGAN CITY, INDIANA 46360 U. S.A.
Phone: 219/879-8000 www.dwyer-inst.com Fax: 219/872-9057 e-mail: info@dwyermail.com
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