Dwyer QPC User Manual
Series QPC Quadraplex Pump Controller
Specifications - Installation and Operating Instructions
Bulletin L-41
1/4
(6.35)
The Series QPC is used where four pumps are required to
alternate to provide equal run time on each. Alternating loads
allows for equal wear on all pumps lengthening their operation life.
The Series QPC has five inputs allowing the four outputs to
operate properly even if one of the inputs fails to open or close.
Four LED indicators show the load that is energized by the SPST
output contacts. The QPC is available in two sequence
configurations: sequence-on-simultaneous-off (SOSO) and firston-first-off (FOFO). In the SOSO sequence, an additional load is
energized each time a higher level switch is activated, and all loads
are de-energized simultaneously when the lowest level switch
deactivates. In the FOFO sequence, the loads are energized in the
same manner as the SOSO sequence, but loads are de-energized
individually as each level switch deactivates. In either sequence,
the lead load position is advanced to equalize run time on each
pump. An inrush delay on both models reduces line sags by
preventing multiple loads from energizing simultaneously. See the
next page for more details on SOSO and FOFO sequencing.
Important: Read the following carefully and completely before
installing or connecting QPC units.
Note: DO NOT exceed specified electrical rating. Doing so may
result in damage to control unit and load device.
3
(76.20)
(101.6)
3/8
(9.53)
4
3-1/4
(82.55)
3-1/4
(82.55)
4
(101.6)
Ø7/32
(5.56)
#8-32
SPECIFICATIONS
Power Requirement: 120 VAC, 50/60 Hz.
Power Consumption: 2.5 VA (approximate).
Sensitivity: 100 k ohm.
Isolation Voltage: 2500 V (input to output).
Temperature Limits:
Operating: -4 to 131°F (-20 to 55°C);
Storage: -40 to 185°F (-40 to 85°C).
Switch Type: SPST.
Switch Voltage: 5.1 V open circuit.
Switching Current: 10 µA, short circuit.
Electrical Rating: 5 A @ 120 VAC resistive; 278 VA inductive.
Response Times:
Power Up: <1 s;
Operate: <25 ms;
Inrush: 5 s;
Release: <150 ms.
Indicators: (4) LED’s show active output relay.
Enclosure: Polycarbonate dust cover.
Mounting: Surface.
Weight: 16 oz (454 g).
Agency Approvals: Intrinsically safe to UL standard 913. For
use in hazardous (classified) locations: Class I, Group A, B, C, D;
Class II, Group E, F, G; Class III.
WARNING: To prevent ignition in hazardous locations,
disconnect before servicing.
INSTALLATION
1.Lock out all electrical current to relevant control panel during
installation.
2.Fasten the surface mount QPC unit in the control panel.
3.Make the appropriate connections as shown in the wiring
diagram (Figure A) to the corresponding numbered contacts on
the QPC unit. For use in hazardous location, refer to control
drawing 194 in Figure B.
4. Resume power to control panel and monitor system for proper
functionality.
DWYER INSTRUMENTS, INC.
Phone: 219/879-8000 www.dwyer-inst.com
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
EXCITATION TABLE
Increasing Level Decreasing Level
ABCDEFEDCB A
Load 1 Off Off On On On On On On On On Off
SOSO Load 2 OffOffOffOnOnOnOnOnOnOn Off
Outputs Load 3 Off Off Off Off On On On On On On Off
Load 4 Off Off Off Off Off On On On On On Off
Load 1 Off Off On On On On On Off Off Off Off
FOFO Load 2 OffOffOffOnOnOnOnOnOffOff Off
Outputs Load 3 Off Off Off Off On On On On On Off Off
Load 4 Off Off Off Off Off On On On On On Off
3RD LAG
2ND LAG
1ST LAG
LEAD
OFF
123456
7 8 9 10 11 12
HOT
NEUTRAL
WATER
LEVEL
F
E
D
C
B
A
3RD LAG
2ND LAG
1ST LAG
LEAD
OFF
INPUT
LEVEL
SWITCH
Figure A
SEQUENCING DESCRIPTION
SOSO - As the 3rd lag, 2nd lag, lag and lead switches open, the
loads remain energized. When the off switch opens, all four loads
de-energize simultaneously. If any switch fails to open, the loads
still de-energize when the off switch opens. The lead advances
one position each time the loads de-energize.
FOFO - When the 3rd lag switch opens, all four loads remain
energized. The 2nd lag switch opens next, and the lead load deenergizes. When the lag switch opens, the lag load de-energizes.
Next, the lead switch opens and the 2nd lag load de-energizes.
Finally, the off switch opens and the 3rd lag load de-energizes. At
the end of each cycle, the lead advances one position for each
load energized during the cycle. For example: if loads one and two
cycle on and off, the lead will advance two positions. Load three
will be the lead load for the next cycle.
MAINTENANCE
Upon final installation of the Series QPC Quadraplex Pump
Controller, no routine maintenance is required. A periodic check of
the system calibration is recommended. The Series QPC is not
field serviceable and should be returned if repair is needed (field
repair should not be attempted and may void warranty). Be sure
to include a brief description of the problem plus any relevant
application notes. Contact customer service to receive a return
goods authorization number before shipping.
CONTROL DRAWING 194
HAZARDOUS LOCATION
CLASS I, GROUPS A, B, C, D; CLASS II,
GROUPS E, F, G, ; CLASS III
OFF
LEAD
LAG
2nd LAG
3rd LAG
INTRINSICALLY SAFE WIRING
SEE NOTES 1 AND 2
SWITCH CONTACT SEE NOTE 3
CONTROL
VOLTAGE
LOADS
NON-HAZARDOUS LOCATION
HOT
NEUTRAL
Figure B
NOTES:
1. Maximum distance between unit and switch is 1000 feet.
2. All intrinsically safe wiring shall be separated from nonintrinsically safe wiring. Refer to article 504 of the National
Electrical Code ANSI/ NFPA 70 for installation of intrinsically
safe wiring.
3. Switch contact shall be any non-energy strong or generating
mechanical switch type device containing no capacitance or
inductance.
©Copyright 2007 Dwyer Instruments, Inc. Printed in U.S.A.12/07 FR# R3-443592-01 Rev. 1
DWYER INSTRUMENTS, INC.
Phone: 219/879-8000 www.dwyer-inst.com
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: 219/872-9057 e-mail: info@dwyer-inst.com
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