Dwyer H3 User Manual

Bulletin E-78
COVER SET
SCREW
COVER
3/4 NPT CONDUIT
CONN.
5-3/8
[136.53]
2-13/32 [61.12]
31/32
[24.61]
17/32
[13.5] 1-25/32 [
45.24]
3-9/16 [90.49]
4 [101.6]
[4.37] DIA. MOUNTING HOLES
IN MOUNTING BRACKET
OPTIONAL DRAIN
C PROCESS CONN.
1/8 NPT HIGH PRESSURE CONN.
1/8 NPT LOW PRESSURE CONN.
1-3/4
[
44.45]
3
[76.2]
Series H3 Differential Pressure Switches
Specifications - Installation and Operating Instructions
Series H3 Differential Pressure Switches actuate one or two single
pole, double throw (SPDT) snap switches in response to increasing or decreasing pressure of compatible gases or liquids. Four field adjustable operating ranges are available allowing set-points up to 200 psid. All models are suitable for hazardous locations and also include weatherproof housings as detailed in the chart below. Read and understand instructions completely before proceeding with installation or operation.
MODEL NUMBER DEFINITIONS
1 2 3 4 5
H3 ___ – ___ ___ ___ – ___ ___
1
Wetted Materials
A – Aluminum/Nitrile S – 316 SS/Fluoroelastomer
2
Operating Range
1 – 10 to 180 in. w.c. (2.48 - 44.78 kPa) 2 – 0.5 to 15 psid (0.03 - 1 bar) 3 – 5 to 70 psid (0.34 - 4.8 bar) 4 – 10 to 200 psid (0.7 - 13.8 bar)
Circuit
3
S – SPDT D – DPDT
Electrical Connections
4
C – Terminal block(s) ATEX Compliant Construction T – Terminal block(s) UL and CSA approved L – Wire leads
Options
5
MV – Gold contacts DR – Drain/Breather VIT – Fluoroelastomer diaphragm/O-ring option where not
standard.
SPECIFICATIONS Wetted Materials: See pressure chamber and diaphragm material in
model chart. Temperature Limit: -4 to 220°F (-20 to 104°C), ATEX: -20 to 90°C (-4 to 194°F).
1A @ 125 VAC (V~); 1A res., .5A ind. @ 30 VDC (V ).
Electrical Connections: See model chart. Conduit Connection: 3/4˝ female NPT. Process Connection: 1/8˝ female NPT. Mounting Orientation: Vertical. Set Point Adjustment: Internal screw. Weight: 4 lb, 2 oz (2 kg). Deadband: Approximately 5% of range.
HAZARDOUS LOCATION/WEATHERPROOF RATINGS
MODEL
UL
CSA
Directive 94/9/EC
ATEX Compliant
0344
II 2 G Ex d IIB
H3 _ – _ _ C
-20°C T amb 75°C T6 EC-Type Certificate No.
KEMA 03ATEX 2584
IP56 H3 _ – _ _ L H3 _ – _ _ T
CI. I, Gr.B, C & D CI. II, Gr.E, F & G
NEMA 4X
CI. I, Gr.B, C & D CI. II, Gr.E, F & G
NEMA 4
0344
II 2 G Ex d IIB
H3 _ – _ _ C-DR
-20°C T amb 75°C T6 EC-Type Certificate No.
KEMA 03ATEX 2584
IP54
CI. I, Gr.B, C & D
H3 _ – _ _ L-DR
CI. II, Gr.E, F & G
NEMA 3
Attention: Units without the “C” suffix are not Directive 94/9/EC (ATEX) compliant. These units are not intended for use in potentially hazardous atmospheres in the EU. These units may be CE marked for other Directives of the EU.
W.E. ANDERSON DIV., DWYER INSTRUMENTS, INC.
P.O. BOX 358 • MICHIGAN CITY, INDIANA 46360 U. S. A.
Phone: 219/879-8000 www.dwyer-inst.com Fax: 219/872-9057 e-mail: info@dwyer-inst.com
INSTALLATION
1. LOCATION: Select a location where the temperature limit of 220°F
(104°C) will not be exceeded. Locate the switch as close as possible to the pressure source for best response. Longer lengths of tubing will not affect the accuracy of the actuation point but can increase response time slightly.
2. MOUNTING: Avoid mounting surfaces with excess vibration which could cause false actuation when pressure is near set-point. Attach switch with two 3/16˝ screws or bolts (not included) through mounting bracket. Normal position is with housing vertical.
3. PRESSURE CONNECTION: Connect source(s) of pressure, vacuum or differential pressure to the 1/8˝ NPT ports as follows: A. Differential Pressures – Connect higher pressure to High Pressure port (bottom) and lower pressure to Low Pressure port (side). B. Pressure Only – Connect a single positive pressure to High Pressure port on bottom and leave Low Pressure port on side vented to atmosphere. C. Vacuum Only – Connect a single negative (vacuum) pressure to Low Pressure port on side and leave High Pressure port on bottom vented to atmosphere.
4. ELECTRICAL CONNECTIONS: Either one or two SPDT snap switches are provided with normally open contacts closing and normally closed contacts opening when pressure or vacuum increases beyond the set-point. A. Wire in accordance with local electrical codes. B. Wire lead models – Thread wires through conduit and connect to leads from snap switch(es). Black=Common, Red=Normally Closed, Blue=Normally Open C. Terminal block models – Loosen screws on terminal block(s), insert stripped and tinned wires in side openings and tighten screws. Black=Common, Red=Normally Closed, Blue=Normally Open
EC-Type Certificate Installation Instructions: Cable connection The cable entry device shall be certified in type of explosion protection flameproof enclosure “d”, suitable for conditions of use and correctly installed. For ambient temperatures over 70°C, cable and cable glands suitable for at least 95°C shall be used.
Conduit connection An Ex d certified sealing device such as a conduit seal with setting compound shall be provided immediately to the entrance of the valve housing. For ambient temperatures over 70°C, the wiring and setting compound in the conduit seal shall be suitable for at least 95°C.
D. Ground Screws – Three grounding connections are furnished; one inside housing with green headed machine screw, one on the exterior housing directly below the conduit entry with green headed machine screw, and the third is opposite the low pressure connection on the exterior with threaded stud and nut. Use any one. E. ATEX units only: The “T” class is dependent upon the media or ambient temperature, whichever is higher. The approved ratings are ­20°C ≤ T amb ≤ 75°C T6.
Replace cover after wiring connections are complete.
ET-POINT
S
DJUSTMENT
INTERNAL
ROUND
G
CREW
S
XTERNAL
E GROUND
CREW
S
A
CREW
S
ERMINAL
T
LOCK
B
DRAIN /
REATHER
B
ADJUSTMENT
1. To change the set-point, connect tubing or piping from high pressure port on bottom to one leg of a tee. Connect the second leg to a pressure gage of known accuracy and in an appropriate range. The third leg should be connected to a controllable pressure source.
2. Connect a volt/ohm meter or other circuit tester to snap switch to indicate when switching occurs.
3. Slowly apply pressure to the system and note the pressure at which switching occurs, If adjustment is necessary, turn the adjustment screw (located internally at center next to snap switch) clockwise to raise or counterclockwise to lower the actuation point. When the required setting has been reached, exercise the switch through two or three additional cycles to verify consistent operation.
MAINTENANCE
The moving parts of these switches need no maintenance or lubrication. The set-point is the only user adjustment. On models with optional drain fitting, periodically rotate small captive screw from side to side several times to keep drain path clear. Repairs to be conducted by Dwyer Instruments, Inc. Units in need of repair should be returned to the factory prepaid.
CAUTION: Make sure conduit or cable are properly sealed. Electrical components must be kept free of moisture, including condensation, at all times. To prevent ignition of hazardous atmosphere, disconnect the device from the supply circuit before opening. Keep assembly tightly closed when in operation.
Limited Warranty: The Seller warrants all Dwyer Instruments, Inc. and equipment to be free from defects in workmanship or material under normal use and service for a period of one year from date of shipment. Liability under this warranty is limited to repair or replacement F.O.B. factory of any parts which prove to be defective within that time or repayment of the purchase price at the Seller’s option provided the instruments have been returned, transportation prepaid, within one year from the date of purchase. All technical advice, recommendations and services are based on technical data and information which the Seller believes to be reliable and are intended for use by persons having skill and knowledge of the business, at their own discretion. In no case is Seller liable beyond replacement of equipment F.O.B. factory or the full purchase price. This warranty does not apply if the maximum ratings label is removed or if the instrument or equipment is abused, altered, used at ratings above the maximum specified, or otherwise misused in any way.
THIS EXPRESS LIMITED WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER REPRESENTATIONS MADE BY ADVERTISEMENTS OR BY AGENTS AND ALL OTHER WARRANTIES, BOTH EXPRESS AND IMPLIED. THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE FOR GOODS COVERED HEREUNDER.
Buyers Remedies: THE BUYER’S EXCLUSIVE AND SOLE REMEDY ON ACCOUNT OF OR IN RESPECT TO THE FURNISHING OF NONCONFORMING OR DEFECTIVE MATERIAL SHALL BE TO SECURE REPLACEMENT THEREOF AS AFORESAID, THE SELLER SHALL NOT IN ANY EVENT BE LIABLE FOR THE COST OF ANY LABOR EXPENDED ON ANY SUCH MATERIAL OR FOR ANY SPECIAL, DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES TO ANYONE BY REASON OF THE FACT THAT IT SHALL HAVE BEEN NON-CONFORMING OR DEFECTIVE.
©Copyright 2013 Dwyer Instruments, Inc.
Printed in U.S.A. 10/13
W.E. ANDERSON DIV., DWYER INSTRUMENTS, INC.
P.O. BOX 358 • MICHIGAN CITY, INDIANA 46360 U. S. A.
Phone: 219/879-8000 www.dwyer-inst.com Fax: 219/872-9057 e-mail: info@dwyer-inst.com
FR# 81-440700-00 Rev. 6
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