Dwyer EPTA User Manual

(EPTA-B shown)
Bulletin L-39
EPTA
Analog Current or Voltage to Modulated Pressure Output
and Fail Safe
INSTALLATION
Ground yourself before touching board. Some components are static sensitive.
MOUNTING:
Circuit board may be mounted in any position. If circuit board slides out of snap track, a nonconductive “stop” may be required. Use only fingers to remove board from snap track. Slide out of snap track or push against side of snap track and lift that side of the circuit board to remove. Do not flex board or use tools.
POWER CONNECTIONS - THIS PRODUCT ACCEPTS 24 VDC or 24 VAC POWER.
Be sure to follow all local and electrical codes. Refer to wiring diagram for connection information. Be sure to make all connections with power off.
1) DC Power - Refer to wiring diagram for connection information.
If the 24 VDC power is shared with devices that have coils such as relays, solenoids, or other inductors, each coil must have an MOV, DC Transorb, or diode placed across the coil or inductor. The cathode, or banded side of the DC Transorb or diode, connects to the positive side of the power supply.
2) AC Power - Refer to wiring diagram for connection information.
Check the wiring configuration of any other loads that may be connected to this transformer. If required by BAS or controller specification, the 24 VAC neutral can be earth grounded at the transformer. Analog input, digital input, and analog output circuits should not be earth grounded at two points. Any field device connected to this transformer must use the same common. If you are not sure of other field device configuration, use separate transformers for isolation.
If the 24 VAC power is shared with devices that have coils such as relays, solenoids, or other inductors, each coil must have an MOV, AC Transorb, or other spike snubbing device across each of the shared coils. Without these snubbers, coils produce very large voltage spikes when de-energizing that can cause malfunction or destruction of electronic circuits. Refer to wiring diagram for connection information.
3) You should measure the actual voltage output of the secondary. If the output is not fully loaded you may read a higher voltage than the circuit board can handle.
ADJUSTMENT OF GAUGES. If installation requires adjustment of the gauge for proper reading of the face, turn the gauge no more than 1/2 turn in either direction. O rings in the bottom of the gauge port will allow this without leakage.
Warranty does not include malfunction due to clogged valve. Main air port is filtered with the supplied 80-100 micron integral-in-barb filter (Part # A-403). Periodically check the filter for contamination and flow reduction. Replace if needed (Part # A-403) .
The surface between the manifold and pressure transducer is a pressure seal. Minimize stress between the circuit board and the manifold by holding the manifold in one hand while installing pneumatic tubing onto the fittings, and use care when removing tubing to avoid damaging fittings or moving manifold.
Dwyer Instruments, Inc. Michigan City, Indiana
www.dwyer-inst.com
1
EPTA Installation Instructions
P/D 080107
CHECKOUT
For optimum performance and reduced noise, the EPTA-B1 unit requires a branch air line capacity equal to at least 25 feet of 1/4"O.D. polyethylene tubing to operate without oscillation, and the EPTA-S unit requires a branch air line capacity equal to at least 15 feet of 1/4" O.D. polyethylene tubing to operate without oscillation. Do not power
without main air provided.
With power off, select one of the four input signal combinations by moving the jumper shunt J1 identified as "Input Signal Range Selector". Select a preset pressure output range by moving jumper shunt J2 identified as "Pressure Output Range Selector", or set custom range as described below.
SETTING CUSTOM OUTPUT PRESSURE RANGE. Verify the MANUAL/AUTO switch is in the AUTO position. In AUTO, the manual override pot is inactive, the override contacts are open, and the analog input signal is supplying the set-point. The offset pot may be adjusted to any desired offset between 0 and 14 psig. When in the MANUAL position, the override contacts are closed, the offset pot is inactive and the manual override pot is supplying the set point (the analog input signal is locked out). Supply power and the LED power indicator will light, but only measurement will verify proper voltage
1. Setting the minimum pressure. Make sure the signal connections are made and input is at minimum. Place the manual override switch to the AUTO position. Adjust the OFFSET pot to the desired pressure output, or until the actuator just starts to move. The adjustment range of the OFFSET pot is 0 to 9 psig (62.05 kPa), 0 to14 psig (96.53 kPa), or 0 to19 psig (131kPa) depending on range selected. Zero pot is factory set - do not adjust.
2. Setting the maximum pressure. Now place the manual override switch to the MANUAL position. Turn the MANUAL pot to produce the maximum branch line pressure available. Turn the SPAN pot for the maximum desired output pressure, or until the actuator just stops. Be sure
the MAIN air pressure is at least 2 psig greater than the desired maximum branch output pressure.
3. Repeat. Because the OFFSET and SPAN pots are slightly interactive, steps 1 and 2 must be
repeated until the desired minimum and maximum pressures are repeatable. Since the MANUAL pot is set for maximum pressure, it is only required that you switch the manual override switch back and forth from MANUAL to AUTO when repeating steps 1 and 2. Calibration is usually accomplished in less than 3 iterations. Apply minimum and maximum input signals and measure response. Response between the minimum and maximum values will be linear, therefore software algorithms are easy to derive.
The feedback signal range on all selections is 0-5 VDC and is proportional to the output pressure range selected. The output and feedback signal will continue to vary proportionally if the input signal is increased beyond its upper limit (if enough main air pressure is available).
Note: If power to the EPTA-S0 or EPTA-B0 is lost, the branch line control valve will close and branch
line pressure will be maintained (assuming no branch line leaks). If power to the EPTA-S1 or EPTA-B1 (Fail-Safe) is lost, the branch line 3-way valve will exhaust
branch line pressure to 0 psig (0 kPa).
For DIN rail mounting of EPTA-S, use (or order) A-400 Kit.
EU Commission Directive 2002/95/EC (RoHS) Compliant
Power Supply Voltage:
24 VDC (+10%/-5%) 24 VAC (+/-10%) 50/60 Hz at terminals
Supply Current:
180 mA max. (200 mA max., EPTA-B1 model)
Feedback Signal Output:
Factory Calibrated 0 -5 VDC = range selected
Input Signal Ranges:
0-5 VDC@ Infinite ohms 0-10 VDC@ Infinite ohms 0-10 VDC@ Infinite ohms 0-20 mA @ 250 ohms
EPTA Installation Instructions P/D 080107
Air Supply:
Maximum 25 psig (172.38 kPa), minimum 18 psig (124.11 kPa) main air supply, 0-10 psig ( 68.95 kPa), 0-15 psig (103.43), and 0-20 psig (137.9 kPa) jumper selectable output pressure ranges.
Air Flow, @ 20 psig (137.9 kPa) main/15 psig
(103.43 kPa) Out, 750 scim
Exhaust rate: - 750 scim
Accuracy: 1% full scale at room temperature
Override Contact Rating: 24 VAC or 24 VDC, 1A maximum
www.dwyer-inst.com
2% full scale @ 32 to 120OF (0 to 48.8OC)
Dwyer Instruments, Inc.
2
Michigan City, Indiana
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