Dwyer BAP User Manual

Bulletin PC-BAP

Series BAP Bin Aerator Pad

Specifications - Installation and Operating Instructions

1/8 FEMALE NPT

FOR TANK NIPPLE

3-3/4

[95.25]

MOUNTING BRACKET

1/16˝ GASKET

3/16˝ GASKET

7-1/2

[190.50]

SPRING

STEEL

CLAMP

11/16

[17.46]

BAP AERATOR

2X WASHERS

5/32

[3.81]

RUBBER
GASKET

1/8 NPT X 2˝

TANK NIPPLE

3/4˝ NUT

Series BAP Bin Aerator Pad provides positive flow of dry, finely
ground materials from any bin using the proven principle of
aeration. Low pressure air is introduced into the product, restoring
its natural ability to flow. In this way congestion, bridging and rat­holing are overcome without resorting to brute force. Almost all
flow problems inherent to dry, fine materials are caused by
compaction. When low pressure air is introduced to a finely ground
material it will flow like water – uniformly and quickly. Series BAP is
non-clogging and provides equal distribution and consumption of
air. The aerator pads feature simple and quick installation, are
inexpensive, and adapt to any bin configuration.

There are many advantages of the Bin Aerator Pad. It provides a
positive, uniform, and easily controlled flow with quiet operation.
Also, it yields first in/first out flow. Heavy-Duty construction
features stiffeners to prevent crushing of air compartment. These
stiffeners eliminate the possibility of the Bin Aerator Pad being
crushed by a head of material or by a man stepping on it when
cleaning bin. The stiffeners do not obstruct the diffusion of air.

Aeration gives the best results on materials with a 60 mesh size or
smaller and with a 3% or less moisture content. Specific materials
that respond well to aeration content are as follows: Lime, Portland
Cement, Carbon Black, Diatomaceous Earth, Flour, Soda Ash,
Gypsum, Fly Ash, Pigments, Soap Powders, Bentonite, Bran,
Clay, Cereals, Fullers Earth, Detergents and many others.

Ø1/2˝ OPENING

OPTIONAL BAP-K MOUNTING KIT

IN CENTER
OF CLAMP

MOUNTING HARDWARE

SPECIFICA T IONS
Temperature Limit:

BAP-C and BAP-SSC: 180°F (82°C).
BAP-F and BAP-SSF: 600°F (316°C).

Supply Pressure: 3 to 5 psi (0.2 to 0.3 bar).
Air Consumption: See air suppy chart on next page.
Air Connection: 1/8˝ NPT male.
Materials: See model chart.

Model Number
BAP-C

Description

Zinc Plated Steel Body with Galvanized

Steel Mesh and Cotton Diffuser

BAP-SSC

316 Stainless Steel Body with 316SS

Mesh and Cotton Diffuser

BAP-F

Zinc Plated Steel Body with Galvanized

Steel Mesh and Fiberglass Diffuser

BAP-SSF

316 Stainless Steel Body with 316SS

Mesh and Fiberglass Diffuser

BAP-K

Optional External Mounting Kit

DWYER INSTRUMENTS, INC.

Phone: [phone] www.dwyer-inst.com

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: [phone] e-mail: [e-mail]

Bin Aerator Pad Selection

CONICAL HOPPER PYRAMIDAL HOPPER

TYPICAL

INSTALLATION

ALTERNATE

INSTALLATION

3-3/4˝

7-1/2˝

SPACER

WASHERS

1/8˝ NPT X 2˝
TANK NIPPLE

LOCKNUT

RUBBER
GASKET

11/16˝

For best results, locate lower bin aerator pads as close to the
discharge outlet as possible. If material is held in the bin for long
periods and/or compacted in transport, we recommend bin
aerator pads be installed on 12˝ centers.

Bin Aerator Pads

Aerators on 12˝ Centers

Length of
Sloping
Bin Wall

1´ 8˝- 2´ 7˝
2´ 8˝- 3´ 7˝
3´ 8˝- 4´ 7˝
4´ 8˝- 5´ 7˝
5´ 8˝- 6´ 7˝
6´ 8˝- 7´ 7˝
7´ 8˝- 8´ 7˝
8´ 8˝- 9´ 7˝
9´ 8˝- 10´ 7˝

Number of Bin
Aerator Pads
Per Row

2
3
4
5
6
7
8
9
10

Bin Aerator Pads

Aerators on 15˝ Centers

Length of
Sloping
Bin Wall

1´ 11˝- 3´ 1˝
3´ 2˝- 4´ 4˝
4´ 5˝- 5´ 7˝
5´ 8˝- 6´ 10˝
6´ 11˝- 8´ 1˝
8´ 2˝- 9´ 4˝
9´ 5˝- 10´ 7˝
10´ 8˝- 11´ 10˝
11´ 11˝- 13´ 1˝

Number of Bin
Aerator Pads
Per Row

2
3
4
5
6
7
8
9
10

Generally, four rows of bin aerator pads on 12˝ or 15˝ centers are
recommended. On conical bins, these rows are spaced equally.
On pyramidal bins, rows are spaced equally on sloping sides or in
valleys if material tends to hang up in these valleys.

Air Supply

Air supply must be clean and dry. We recommend positive
displacement, low pressure blowers. Plant air can be used, but the
pressure must be reduced to 3-5 psi, and a filter or moisture trap
used on the low pressure side. The volume of air needed is a
limiting factor on the use of plant air.

Figure 1: Typical Layouts

Figure 2: Series BAP Bin Aerator Pad Installed

Manifold Piping

Size Guide

Piping Size

3/4˝

1˝

1-1/4˝

Number of
Aerators
in a Row

1-5

6-9

10-12

Air Consumption Guide

Per Bin Aerator Pad
Air Pressure,
psi (bar)

Cubic Feet
Per Minute
(lpm)

1 (0.07)
2 (0.14)
*3 (0.21)
4 (0.28)
5 (0.34)

4.2 (118.9)

5.7 (161.4)

6.5 (184.1)

7.1 (201.0)

7.6 (215.2)

MAINTENANCE

Upon final installation of the Series BAP Bin Aerator Pad, no
routine maintenance is required. A periodic check of system
calibration is recommended. The Series BAP is not field
serviceable and should be returned if repair is needed (field repair
should not be attempted and may void warranty). Be sure to
include a brief description of the problem plus any relevant
application notes. Contact customer service to receive a return
goods authorization number before shipping.

Installation

Drill 7/16˝ holes through bin wall on predetermined centers (12˝ or
15˝ or customer’s preference). Insert special tank nipple through
hole and lock into place with locknut. Rubber gasket and spacer
washers are furnished.

If using BAP-K external mounting kit see bulletin PC-BAP-K.

©Copyright 2008 Dwyer Instruments, Inc. Printed in U.S.A. 11/08 FR# R5-443674-00

DWYER INSTRUMENTS, INC.

P.O. BOX 373 • MICHIGAN CITY, INDIANA 46361, U.S.A. Fax: [phone] e-mail: [e-mail]

Phone: [phone] www.dwyer-inst.com