Dwyer APM APM Manual

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Bulletin: L-APM
Series APM Analog Panel Meter
Instruction Manual
DWYER INSTRUMENTS, INC.
Fax: 219/872-9057
e-mail: info@dwyermail.com
1/8 DIN Digital Panel Flow Rate/Totalizers with NEMA 4X, IP65 Front
0-20 mA, 4-20 mA, 0-5 V, 1-5 V, and ±10 V Inputs
Dual-Line 6-Digit Display, 0.6" (15 mm) & 0.46" (12 mm)
Isolated 24 VDC @ 200 mA Transmitter Power Supply
2 or 4 Relays with Interlocking Capability + Isolated 4-20 mA Output Options
Free PC-Based, On-Board, Panel Meter Pro USB Programming Software
No Assembly Required
Display Rate & Total at the Same Time
Rate in Units per Second, Minute, Hour, or Day
Total, Grand Total or Non-Resettable Grand Total
Front Panel or Remote Total Reset
Password Protection for Total Reset
Total Stored in Non-Volatile Memory
Assign Any Relay for Rate or Total
4-20 mA Output for Rate or Total
Sampling Relay
Display Open Channel Flow with Programmable Exponent Feature
32-Point Linearization & Square Root Extraction
Optional SunBright Display Models for Outdoor Applications
Operating Temperature Range: -40 to 65°C (-40 to 149°F)
UL & C-UL Listed. E160849; 508 Industrial Control Equipment
Input Power Options: 85-265 VAC / 90-265 VDC or 12-24 VDC / 12-24 VAC
Programmable Display, Function Keys & Digital Input
External 4-Relay & Digital I/O Modules
RS-232 & RS-485 Serial Communication Options with Modbus RTU
Wide Assortment of NEMA 4X Enclosures for up to Ten Meters
3-Year Warranty
Phone: 219/879-8000 dwyer-inst.com
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Series APM Analog Panel Meter Instruction Manual
Disclaimer
The information contained in this document is subject to change without notice. Dwyer Instruments, Inc. makes no representations or warranties with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for a particular purpose. See Warranty Information and Terms & Conditions on www.dwyer-inst.com details.
Read complete instructions prior to installation and operation of the meter.
for complete
FREE Panel Meter Pro Programming Software
Risk of electric shock or personal injury.
This product is not recommended for life support
applications or applications where malfunctioning could result in personal injury or property loss. Anyone using this product for such applications does so at his/her own risk. Dwyer Instruments, Inc. shall not be held liable for damages resulting from such improper use.
WARNING
Cancer and Reproductive Harm - www.P65Warnings.ca.gov
Limited Warranty
Dwyer Instruments, Inc. warrants this product against defects in material or workmanship for the specified period under “Specifications” from the date of shipment from the factory. Dwyer Instruments’ liability under this limited warranty shall not exceed the purchase value, repair, or replacement of the defective unit. See Warranty Information and Terms & Conditions on
www.dwyer-inst.com
Registered Trademarks
All trademarks mentioned in this document are the property of their respective owners.
© 2020 Dwyer Instruments, Inc. All rights reserved.
for complete details.
The meter can be powered from the Micro USB connection. When using the Micro USB connection, DO NOT apply AC or DC power to the meter.
The easiest and quickest way to program your MPM meter is to use the FREE Panel Meter Pro programming software. This software is loaded into the meter and connects and installs directly to your PC with a USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the MPM to your PC with the provided USB cable – do not use a different cable. DO NOT apply AC or DC power to the meter while your PC is connected to the meter as it will disrupt the USB connection. You don’t even have to apply an input signal.
Panel Meter Pro programming software is intuitive, and most customers can get their meter programmed as they like without even looking in the manual.
In addition to programming, the software may be used for:
Monitoring
Datalogging using your PC
Generating and saving programming files for
later use
Once your meter is programmed the way you want it, you can wire it up for your application per the instructions in this manual and install it. If you find that you need to make adjustments to the programming after the meter is installed, you can use the front panel buttons and the instructions in this manual to do so.
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Series APM Analog Panel Meter Instruction Manual
Table of Contents
Introduction ......................................................................................................... 6
Using the APM Like an MPM Process Meter ................................................ 6
Ordering Information .......................................................................................... 6
Specifications ..................................................................................................... 7
General ............................................................................................................ 7
Process Input ................................................................................................. 8
Rate/Totalizer .................................................................................................. 8
Relays .............................................................................................................. 9
Isolated 4-20 mA Transmitter Output ........................................................... 9
USB Connection ........................................................................................... 10
On-Board Digital Input (F4) ......................................................................... 10
Modbus® RTU Serial Communications ....................................................... 10
Panel Meter Pro ............................................................................................ 10
Compliance Information................................................................................... 11
Safety ............................................................................................................ 11
Electromagnetic Compatibility .................................................................... 11
Safety Information ............................................................................................ 11
Installation......................................................................................................... 11
Unpacking ..................................................................................................... 11
Panel Mounting Instructions ....................................................................... 12
Mounting Dimensions ................................................................................ 12
Installation Overview ................................................................................... 13
Panel Meter Pro Software ............................................................................ 13
Panel Meter Pro Installation ....................................................................... 13
Transmitter Supply Voltage Selection (P+, P-) .......................................... 14
Connections ................................................................................................. 14
Connectors Labeling .................................................................................. 14
Power Connections .................................................................................... 15
Signal Connections .................................................................................... 15
Modbus RTU Serial Communications ........................................................ 15
Relay Connections ..................................................................................... 15
Switching Inductive Loads.......................................................................... 16
F4 Digital Input Connections ...................................................................... 16
4-20 mA Output Connections ..................................................................... 16
Analog Output Power Supply ..................................................................... 16
External Relay & Digital I/O Connections ................................................... 17
Interlock Relay Feature .............................................................................. 17
Setup and Programming .................................................................................. 18
Front Panel Buttons and Status LED Indicators........................................ 18
Display Functions & Messages ................................................................... 19
Main Menu ..................................................................................................... 21
Setting Numeric Values ............................................................................... 21
Setting Up the Rate/Totalizer Meter (setup) ............................................... 21
Setting the Input Signal (Input) ................................................................. 22
Setting the Totalizer Features (total) ....................................................... 22
Setting the Display Units or Custom Tags (units) .................................... 22
Setting the Decimal Point (dEc.pt) ............................................................. 23
Programming the Rate/Totalizer (prog) ..................................................... 23
Setting the Display Parameter & Intensity (dsplay) .................................. 25
Display Intensity (d-Inty).......................................................................... 25
Setting the Relay Operation (relay) .......................................................... 26
Relay Assignment (Assign) ....................................................................... 26
Setting the Relay Action ............................................................................. 26
Programming Set and Reset Points ........................................................... 27
Setting Fail-Safe Operation ........................................................................ 27
Programming Time Delay .......................................................................... 27
Relay Action for Loss of 4-20 mA Input (Loop Break) ................................ 27
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Series APM Analog Panel Meter Instruction Manual
Relay and Alarm Operation Diagrams ........................................................ 28
High Alarm Operation (Set > Reset) .............................................................. 28
Low Alarm Operation (Set < Reset) ........................................................... 28
High Alarm with Fail-Safe Operation (Set > Reset) .................................... 28
Low Alarm with Fail-Safe Operation (Set < Reset)..................................... 28
Time Delay Operation ................................................................................ 29
Rate Relay Sampling Operation ................................................................. 29
Total Relay Sampling Operation ................................................................ 29
Relay Operation Details ............................................................................... 30
Overview .................................................................................................... 30
Relays Auto Initialization ............................................................................ 30
Fail-Safe Operation .................................................................................... 30
Front Panel LEDs ....................................................................................... 30
Latching and Non-Latching Relay Operation ............................................. 30
Non-Latching Relay (Auto) ........................................................................ 31
Non-Latching Relay with Manual Reset (A-nman) ...................................... 31
Latching Relay with Clear (LatcH) ............................................................. 31
Latching Relay (Lt-Clr) ............................................................................ 31
Acknowledging Relays ............................................................................... 32
Setting Up the Interlock Relay (Force On) Feature .................................... 32
Scaling the 4-20 mA Analog Output (Aout) ................................................ 33
Reset Menu (reset) ...................................................................................... 33
Manual Control Menu (Contrl) ................................................................... 33
Setting Up the Password (pass) .................................................................. 34
Protecting or Locking the Meter ................................................................. 34
Total Reset Password & Non-Resettable Total .......................................... 34
Making Changes to a Password Protected Meter ...................................... 34
Disabling Password Protection .................................................................. 34
Advanced Features Menu ............................................................................ 35
Advanced Features Menu & Display Messages ......................................... 35
Noise Filter (filter) ................................................................................. 36
Noise Filter Bypass (bypass) ..................................................................... 36
Rounding Feature (round) ......................................................................... 36
Modbus RTU Serial Communications (serial) ......................................... 36
Select Menu (SElEct) ................................................................................ 37
Input Signal Conditioning (Functn) ............................................................ 37
Low-Flow Cutoff (CutofF) .......................................................................... 38
Totalizer Count Up/Down (Count) .............................................................. 38
Analog Output Programming (AoutPr) ...................................................... 38
Programmable Function Keys User Menu (user) ...................................... 39
Internal Source Calibration (ICAL) ............................................................. 40
Meter Operation ................................................................................................ 41
Front Panel Buttons Operation ................................................................... 41
Function Keys Operation ............................................................................. 41
F4 Operation ................................................................................................. 41
Maximum/Minimum Readings ..................................................................... 41
Totalizer Overflow Displays Total to 9 Digits ............................................. 41
Troubleshooting ............................................................................................... 42
Diagnostics Menu (diag) ............................................................................. 42
Determining Software Version ................................................................... 42
Reset Meter to Factory Defaults.................................................................. 42
Factory Defaults & User Settings ............................................................... 43
Troubleshooting Tips ................................................................................... 44
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Series APM Analog Panel Meter Instruction Manual
Table of Figures
Figure 1: 1/8 DIN Panel Cutout and Mounting ................................................ 12
Figure 2. Meter Dimensions - Side View ......................................................... 12
Figure 3. Meter Dimensions - Top View .......................................................... 12
Figure 4: Transmitter Supply Voltage Selection ............................................ 14
Figure 5. APM-100 & APM-200 Connectors Label .......................................... 14
Figure 6. APM-120 & APM-220 Connectors Label .......................................... 14
Figure 7. APM-101 & APM-201 Connectors Label .......................................... 14
Figure 8. APM-140 & APM-240 Connectors Label .......................................... 14
Figure 9. APM-121 & APM-221 Connectors Label .......................................... 14
Figure 10. APM-141 & APM-241 Connectors Label ........................................ 14
Figure 11: Power Connections ........................................................................ 15
Figure 12: Transmitter Powered by Internal Supply ...................................... 15
Figure 13: Transmitter Powered by External Supply or Self-Powered ........ 15
Figure 14: Voltage Input Connections ............................................................ 15
Figure 15: Relay Connections ......................................................................... 15
Figure 16: AC and DC Loads Protection ........................................................ 16
Figure 17: Low Voltage DC Loads Protection ................................................ 16
Figure 18: F4 Digital Input Connections ......................................................... 16
Figure 19: 4-20 mA Output Connections ........................................................ 16
Figure 20. Analog Output Supply Powering Other Devices .......................... 16
Figure 21. Expansion Module & DIN Rail Mounting Kit ................................. 17
Figure 22. External Relays Module Connections ........................................... 17
Figure 23. Digital I/O Module Connections ..................................................... 17
Figure 24. Interlock Connection ...................................................................... 17
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Series APM Analog Panel Meter Instruction Manual
85-265 VAC Model
12-24 VDC Model
APM-100
APM-200
No options
APM-101
APM-201
4-20 mA output
APM-120
APM-220
2 relays
APM-121
APM-221
2 relays & 4-20 mA output
APM-140
APM-240
4 relays
APM-141
APM-241
4 relays & 4-20 mA output
Model
Description
PMA-01
RS-232 serial adapter
PMA-02
USB serial adapter
PMA-03
RS-422/485 serial adapter
PMA-04
RS-232 to RS-422/485 isolated converter
PMA-05
RS-232 to RS-422/485 non-isolated converter
PMA-06
USB to RS-232 non-isolated converter
PMA-07
USB to RS-422/485 isolated converter
PMA-08
USB to RS-422/485 non-isolated converter
PMA-09
Suppressor (snubber): 0.01 μF/470 Ω, 250 VAC
DIN rail mounting kit for two expansion modules
PMA-11
4 SPST (Form A) relays
4 digital inputs & 4 digital outputs (2 may be connected)
Series
Meters
Material
PME-10
1-10
Plastic NEMA 4X
PME-20
1-6
Plastic NEMA 4X
PME-30
1-6
Stainless Steel NEMA 4X
PME-40
1-6
Painted Steel NEMA 4
PME-00
1-2
Plastic NEMA 4X

Introduction

Front, back and in between, the APM meter boasts specifications, features and functionality that make it the only 1/8 DIN analog input flow rate/totalizer you will ever need. The number one feature that makes the APM such a useful device is its built-in 24 VDC @ 200 mA power supply to drive the transmitter. This feature not only saves the cost of an external power supply, but also greatly simplifies wiring. In addition, there is a second 24 VDC @ 40 mA power supply provided with the 4-20 mA output option.
The second most important feature about these meters is they can display flow rate and total at the same time. In fact, the 6-digit dual line display can be programmed for a wide variety of flow applications, including: flow rate and tag, total and tag, total and grand total, and even non-resettable grand total.
Another reason why the APM Meter is the only flow rate/totalizer you will ever need is its NEMA 4X rated front panel. This means you can install the APM in panels exposed to moisture, dust and other adverse conditions.
Other key features include four relays and 4-20 mA output option, remote total reset, advanced input signal conditioning like square root extraction and programmable exponent for open channel flow.
Finally, all these features and capabilities can easily be programmed with free Panel Meter Pro software.

Ordering Information

Standard Models
Options Installed
Accessories
PMA-10
PMA-12

Using the APM Like an MPM Process Meter

The APM is essentially a MPM process meter with flow totalization capability. The flow totalization capability can easily be de-activated for customers that would prefer their APM behave like a MPM process meter. For instructions on how to do this, see
Setting Up the Rate/Totalizer Meter (setup) on page 21 for details.
Enclosures
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Series APM Analog Panel Meter Instruction Manual
99999 to 999999), with lead
Update Rate
Overrange
units
is
instruction manual at www.dwyer-inst.com).
Methods
Three programmable passwords restrict
manually
share one 5 A fuse
Rejection
Operating temperature range:
relays, digital I/O, and serial communication color: black
Front Panel
Torque
Weight

Specifications

Except where noted all specifications apply to operation at +25°C.

General

Display
Display Intensity
Display
Line 1: 0.6" (15 mm) high, red LEDs Line 2: 0.46" (12 mm) high, red LEDs 6 digits: each (­zero blanking.
Eight user selectable intensity levels. Default value is six.
5/second (200 ms)
Isolation
Overvoltage Category
Environmental
Connections
4 kV input/output-to-power line 500 V input-to-output or output-to-P+ supply
Installation Overvoltage Category II: Local level with smaller transient overvoltages than Installation Overvoltage Category III.
-40 to 65°C (-40 to 149°F)
Storage temperature range:
-40 to 85°C (-40 to 185°F)
Relative humidity:
0 to 90% non-condensing
Removable screw terminal blocks accept 12 to 22 AWG wire, RJ45 for external
Display flashes 999999
Underrange Display flashes -99999
Display Assignment
Programming
Noise Filter
Filter Bypass
Recalibration
Max/Min Display
Rounding Select 1, 2, 5, 10, 20, 50, or 100
Password
Display lines 1 & 2 may be assigned to rate, total, grand total, alternate (rate/total, rate/grand total, rate/units, total/units, and grand total/units), set points, max/min, (line 2 only), and Modbus input. Additional displays are available if parameter total off, and parameter d-SCAL is on: gross, alternating gross/net, PV1, PV2, and PCT (refer to the APM Analog Panel Meter
Four front panel buttons, digital inputs, or PC with Panel Meter Pro software.
Programmable from 2 to 199 (0 will disable filter)
Programmable from 0.1 to 99.9% of calibrated span
All ranges are calibrated at the factory. Recalibration is recommended at least every 12 months.
Max/min readings reached by the process are stored until reset by the user or until power to the meter is turned off.
(e.g. rounding = 10, value = 123.45, display = 123.50).
modification of programmed settings and two prevent resetting the totals. Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs. Total: Prevents resetting the total manually Gtotal: Prevents resetting the grand total
Enclosure
Mounting
Tightening
Overall Dimensions
Warranty
adapters.
1/8 DIN, high impact plastic, UL 94V-0,
NEMA 4X, IP65
1/8 DIN panel cutout required:
3.622" x 1.772" (92 mm x 45 mm) Two panel mounting bracket assemblies are provided.
Screw terminal connectors: 5 lb-in (0.56 Nm)
4.68" x 2.45" x 5.64" (119 mm x 62 mm x 143 mm) (W x H x D)
9.5 oz (269 g)
3 years parts & labor. See Warranty Information and Terms & Conditions on
www.dwyer-inst.com
for complete details.
Non-Volatile Memory
Power Options
Fuse
Normal Mode
All programmed settings are stored in non-volatile memory for a minimum of ten years if power is lost.
85-265 VAC 50/60 Hz; 90-265 VDC, 20 W max; 12-24 VDC, 12-24 VAC, 15 W max. Powered over USB for configuration only.
Required external fuse: UL Recognized, 5 A max, slow blow; up to 6 meters may
Greater than 60 dB at 50/60 Hz
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Series APM Analog Panel Meter Instruction Manual
Inputs
Field selectable: 0-20 mA, 4-20 mA
Modbus PV (Slave)
Isolated
Accuracy
±0.03% of calibrated span ±1 count,
span
Temperature
span/°C max from -40 to 0°C ambient
Input Signal
Linear, square root, programmable
calculation
Multi-Point Linearization
2 to 32 points
Programmable Exponent
User selectable from 1.0001 to 2.9999 for open channel flow
Round
Tank
Diameter & Length: 999.999 inch or cm
respectively.
Low-Flow
0.0 to 999,999.9 (0 disables cutoff
always shows zero.
Decimal Point
Up to five decimal places or none:
, or
Calibration
Input Range
Minimum Span Input 1 & Input 2
4-20 mA
0.15 mA
10 V
0.10 V
An error message will appear if the input 1 and input 2 signals are too close together.
Input
Voltage ranges: greater than 500 k
resettable fuse impedance)
Input
Current input protected by resettable fuse,
after fault is removed.
HART
The meter does not interfere with existing
display secondary HART variables.
Rate Display
Total Display
0 to 999,999; automatic lead zero blanking.
overflow and ▲ LED is illuminated.
Total
Up to five decimal places or none:
decimal point.
Totalizer
Calculates total based on rate and field
which the rate is displayed.
Totalizer Rollover
999,999,999. Relay status reflects display.
Total
Override
Totalizer
indication.
Programmable
0.1 and 999.9 seconds; applied to the first
total is reset.
Total Reset
User selectable via front panel button, F4
delay, or through serial communications.
Total Reset
Total and grand total passwords may be
grand total from the front panel.
Non-Resettable
The grand total can be programmed as a
password “050873”.
disabled.

Process Input

±10 V (0-5 V, 1-5 V, 0-10 V)
Transmitter Power Supply
Drift
Conditioning
Terminals P+ & P-: 24 VDC ±10%. All models selectable for 24, 10, or 5 VDC
supply (internal jumper J4). 85-265 VAC models rated @ 200 mA max, 12-24 VDC powered models rated @ 100 mA max. 5 & 10 VDC supply rated @ 50 mA max. Refer to Figure 4: Transmitter Supply Voltage
Selection on page 14 and Figure 19: 4-20 mA Output Connections on
page 16.
square root & programmable exponent accuracy range: 10-100% of calibrated
0.005% of calibrated span/°C max from 0 to 65°C ambient, 0.01% of calibrated
exponent, or round horizontal tank volume
& Total Overflow
Decimal Point
Overflow
Presets
“T” LED is illuminated while displaying total or grand total. Up to 999,999,999 with total-overflow feature. “oF” is displayed to the left of total
d.ddddd, d.dddd, d.ddd, d.dd, d.d, or dddddd Total decimal point is independent of rate
programmable multiplier to display total in engineering units. Time base must be selected according to the time units in
Totalizer rolls over when display exceeds
Program total reset for automatic with
0.1 second delay and set point 1 for 999,999
Up to eight, user selectable under setup menu. Any set point can be assigned to total and may be programmed anywhere in the range of the meter for total alarm
Horizontal
Cutoff
Range
Impedance
Overload
Transparency
calculates volume in gallons or liters
function). Point below at which display
d.ddddd, d.dddd, d.ddd, d.dd, d.d
±
Current ranges: 50 - 100 (depending on
30 VDC max. Fuse resets automatically
HART communications; it displays the 4-20 mA primary variable and it allows the HART communications to pass through without interruption. The meter is not affected if a HART communicator is connected to the loop. The meter does not
dddddd
Delay On Release
Password
Total
relay assigned to total or grand total. If the meter is programmed to reset total to
zero automatically when the preset is reached, then a delay will occur before the
terminal at back of meter, external contact closure on digital inputs, automatically via user selectable preset value and time
entered to prevent resetting the total or
non-resettable total by entering the
Once the Grand Total has been programmed as
“non-resettable” the feature CANNOT be

Rate/Totalizer

Indication
-99999 to 999999, lead zero blanking. “R” LED illuminates while displaying rate.
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Series APM Analog Panel Meter Instruction Manual
Deadband
Automatic (non-latching) and/or
Manual on/off control mode
Programmable and independent for
will go to alarm state.
can split the optional

Relays

Rating
Noise Suppression
Relay Assignment
High or Low Alarm
Relay Operation
Relay Reset
Time Delay
Fail-Safe Operation
2 or 4 SPDT (Form C) internal and/or 4 SPST (Form A) external; rated 3 A @ 30 VDC and 125/250 VAC resistive load; 1/14 HP (50 W) @ 125/250 VAC for inductive loads
Noise suppression is recommended for each relay contact switching inductive loads. See Switching Inductive Loads on page 16 for details.
Relays may be assigned to rate, total, or grand total.
0-100% of span, user programmable
User may program any alarm for high or low trip point. Unused alarm LEDs and relays may be disabled (turn off).
manual reset
Latching (requires manual acknowledge) with or without clear
Pump alternation control (2-8 relays)
Sampling (based on set point and time)
Off (disable unused relays and enable
Interlock feature)
User selectable via front panel button, F4 terminal at back of meter, external contact closure on digital inputs, automatically via user selectable preset value and time delay, or through serial communications.
0 to 999.9 seconds, on & off relay time delays. each relay.
Programmable and independent for each relay.
Note: Relay coil is energized in non-alarm condition. In case of power failure, relay

Isolated 4-20 mA Transmitter Output

Output Source
Scaling Range 1.000 to 23.000 mA for any display range.
Calibration
Analog Out Programming
Accuracy ± 0.1% FS ± 0.004 mA
Temperature Drift
Isolated Transmitter Power Supply
External Loop Power Supply
Output Loop Resistance
Additional 4-20 mA Outputs
0-10 VDC Output
Rate/process, total, grand total, max, min, set points 1-8, or manual control mode
Factory calibrated:
4.000 to 20.000 = 4-20 mA output
23.000 mA maximum for all parameters: Overrange, underrange, max, min, and break
0.4 µA/°C max from 0 to 65°C ambient,
0.8 µA/°C max from -40 to 0°C ambient
Note: Analog output drift is separate from input drift.
Terminals I+ & R: 24 VDC ±10%. May be used to power the 4-20 mA output or other devices.
All models rated @ 40 mA max.
35 VDC maximum
Power supply Minimum Maximum
24 VDC
35 VDC (external)
The PD659-1MA-2MA 4-20 mA output into two isolated 4-20 mA outputs
The PD659-1MA-1V can convert the optional 4-20 mA output to a 0-10 VDC output
10 700
100 1200
Auto Initialization
Additional Relays
When power is applied to the meter, relays will reflect the state of the input to the meter.
An external module, model PMA-11, is available to add 4 SPST 3 A relays to the meter.
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Series APM Analog Panel Meter Instruction Manual
Cable
for
a complete list of capabilities.
Data
Parity
System Requirements
Microsoft® Windows® XP/Vista/7/8/10
Communications
USB 2.0 (for programming only)
logging)
Configuration
Configure meters one at a time
Power
USB port provides power to the meter.
meter while the USB port is in use.

USB Connection

Function Programming only
Compatibility USB 2.0 Standard, Compliant
Connector Type
Driver Microsoft® Windows® XP/Vista/7/8/10
Power
Micro-B receptacle
USB A Male to Micro-B Cable
USB port provides power to the meter.
DO NOT apply AC or DC power to the meter while the USB port is in use.

On-Board Digital Input (F4)

Function
Contacts
Logic Levels
Additional I/O
Reset total, remote operation of front-panel buttons, acknowledge/reset relays, reset max/min values. See Function Keys & Digital I/O Available Settings on page 39
3.3 VDC on contact. Connect normally open contacts across F4 to COM
Logic High: 3 to 5 VDC Logic Low: 0 to 1.25 VDC
Up to 2 external modules, model PMA-12 with 4 digital inputs and 4 digital outputs each can be added.

Modbus® RTU Serial Communications

Slave Id 1 – 247 (Meter address)
Baud Rate 300 - 19,200 bps
Transmit Time Delay
Byte-To-Byte Timeout
Turn Around Delay
Note: Refer to the APM Modbus Register Tables located at
www.dwyer-inst.com
Programmable between 0 and 199 ms
8 bit (1 start bit, 1 or 2 stop bits)
Even, Odd, or None with 1 or 2 stop bits
0.01 – 2.54 second
Less than 2 ms (fixed)
for details.

Panel Meter Pro

(Standard USB A to Micro USB B) RS-232 adapter, RS-485 adapter and
RS-485 to USB converter (programming, monitoring, and data
DO NOT apply AC or DC power to the
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UL & c-UL Listed
USA & Canada UL 508 Industrial Control Equipment
UL File Number
E212517
Front Panel
UL Type 4X, NEMA 4X, IP65; panel gasket provided
Low Voltage
EN 61010-1:2010
control, and laboratory use
Emissions
EN 55022:2010 Class A ITE emissions requirements
Radiated Emissions
Class A
AC Mains
Emissions
Class A
Immunity
EN 61326-1:2013
standard
RFI -
Modulated
80 -1000 MHz 10 V/m 80% AM (1 kHz)
2.0 - 2.7 GHz 1 V/m 80% AM (1 kHz)
Electrical
Transients
±2kV AC mains, ±1kV other
Electrostatic Discharge
±4kV contact, ±8kV air
RFI ­Conducted
10V, 0.15-80 MHz, 1kHz 80% AM
AC Surge
±2kV Common, ±1kV Differential
Surge
1KV (CM)
Power-
Field
30 A/m 70%V for 0.5 period
70%V for 25 periods
Voltage Interruptions
<5%V for 250 periods

Compliance Information

Safety Information

Safety

Directive
Safety requirements for measurement,

Electromagnetic Compatibility

Conducted
Measurement, control, and laboratory equipment EN 61000-6-2:2005 EMC heavy industrial generic immunity
Amplitude
Fast
1.4 - 2.0 GHz 3 V/m 80% AM (1 kHz)
Read complete instructions prior to installation and operation of the meter.
Risk of electric shock or personal injury.
Hazardous voltages exist within enclosure.
Installation and service should be performed only by trained service personnel.

Installation

There is no need to remove the meter from its case to complete the installation, wiring, and setup of the meter for most applications. Instructions are provided for changing the transmitter power supply to output 5 or 10 VDC instead of 24 VDC. See Figure 4: Transmitter Supply Voltage Selection on page 14.

Unpacking

Remove the meter from box. Inspect the packaging and contents for damage. Report damages, if any, to the carrier.
If any part is missing or the meter malfunctions, please contact your supplier or the factory for assistance.
Frequency Magnetic
Voltage Dips 40%V for 5 & 50 periods
Note:
Testing was conducted on meters installed through the covers of grounded metal enclosures with cable shields grounded at the point of entry representing installations designed to optimize EMC performance.
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Series APM Analog Panel Meter Instruction Manual
G
aske
t
Panel
Moun
ting
Bracket
Mounting
Screw
Mi
cro U
SB
Connec
ti
on
Rem
ov
ab
l
e
Connec
tor
s
0.39"
(10 mm)
4.18"
(106 mm)
1.72"
(44 mm)
4.77"
(121 mm)
5.07"
(129 mm)
2.41"
(61 mm)
4.41"
(112 mm)
4.18"
(106 mm)
3.61"
(91.5 mm)
Optional
Connectors
Installed
3.622" (92 mm)
1.772"
(45mm)
Panel Cutout
to DIN 43700
Square Corners to 0.060"
(1.5mm) Max Radius
A
B
Tolerances:
A: +0.032 (+0.8mm)
-0.000 (-0.0mm)
B: +0.024 (+0.6mm)
-0.000 (-0.0mm)

Panel Mounting Instructions

Prepare a standard 1/8 DIN panel cutout –
3.622" x 1.772" (92 mm x 45 mm). Refer to Figure 1: 1/8 DIN Panel Cutout and Mounting below for more details.
Clearance: allow at least 6.0" (152 mm) behind the panel for wiring.
Panel thickness: 0.04" - 0.25" (1.0 mm - 6.4 mm). Recommended minimum panel thickness to maintain Type 4X rating: 0.06" (1.5 mm) steel panel, 0.16" (4.1 mm) plastic panel.
Remove the two mounting brackets provided with the meter (back-off the two screws so that there is ¼" (6.4 mm) or less through the bracket. Slide the bracket toward the front of the case and remove).
Insert meter into the panel cutout.
Install mounting brackets and tighten the screws
against the panel. To achieve a proper seal, tighten the mounting bracket screws evenly until meter is snug to the panel along its short side. DO NOT OVER TIGHTEN, as the rear of the panel may be damaged.

Mounting Dimensions

Figure 2. Meter Dimensions - Side View
Figure 3. Meter Dimensions - Top View
DO NOT apply AC or DC power to the meter when using the Micro USB connection.
Figure 1: 1/8 DIN Panel Cutout and Mounting
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Series APM Analog Panel Meter Instruction Manual

Installation Overview

We recommend the following sequence for getting the meter into service:
1. DO NOT apply AC or DC power to the meter.
2. Connect the meter to the PC with the USB cable provided. DO NOT use a different USB cable.
3. If Panel Meter Pro is already installed in your computer, then the program will launch automatically in most systems. If the program does not start automatically, double-click on the MVPro icon.
4. If MVPro is not installed, follow the instructions provided below.
5. Use MVPro to configure the meter for your application.
6. Disconnect the USB cable from the meter.
7. Apply power and signal and check operation of the meter.
8. Install the meter and put into service.
9. Make any programming adjustments using the front panel buttons.
2. Once the driver is installed, an AutoPlay dialog should appear for the drive “MAINSTAL.” Click “Open folder to view files.”
If the computer does not display an AutoPlay dialog for the drive “MAINSTAL,” you should open My Computer and double-click on the drive labeled “MAINSTAL.”
3. Double-click on the file named “MAStart.” The program will open a few windows and install two programs on your computer. Simply follow the on-screen instructions until you see one of the dialogs below. If you receive a “User Account Control” warning, click “Yes.”

Panel Meter Pro Software

The easiest and quickest way to program your APM meter is to use the FREE Panel Meter Pro programming software. This software is loaded into the meter and connects and installs directly to your PC with the USB cable provided. DO NOT use a different USB cable. We recommend that the first thing you do after taking the meter out of the box is connect the APM to your PC with the provided USB cable. DO NOT apply AC or DC power to the meter while your PC is connected to the meter as it will disrupt the USB connection. It is not necessary to apply an input signal.
Panel Meter Pro programming software is intuitive, and most customers can get their meter programmed as they like without even looking in the manual.
4. If there is an update available, click the “Update” button to install the new version. Otherwise, click “Configure” to begin programming your meter.

Panel Meter Pro Installation

1. Connect one end of the provided USB cable
to the meter and the other end to the computer. The computer will automatically install the driver software it needs to talk to the meter. Follow the on-screen instructions and allow sufficient time for the process to complete. This can take a few minutes. If the process is interrupted, then it could leave the system in an unstable condition.
Only one meter may be connected at a time. Attaching multiple meters will cause a conflict with the meter software.
DO NOT apply AC or DC power to the meter when using the Micro USB connection.
Note: If you decide to update your Panel Meter Pro software, once the installation has completed, you will be asked if you want to update the setup files located on the meter itself. This way, you will always have the most current version on the meter for future installs.
DO NOT unplug the meter while the new
installation files are being written to it. The meter will display uwrite during the process and you will receive an on-screen notification once the process is complete.
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Series APM Analog Panel Meter Instruction Manual

Transmitter Supply Voltage Selection (P+, P-)

All meters, including models equipped with the 12-24 VDC power option, are shipped from the factory configured to provide 24 VDC power for the transmitter or sensor.
If the transmitter requires 5 or 10 VDC excitation, the internal jumper J4 must be configured accordingly.
To access the voltage selection jumper:
1. Remove all the connectors.
2. Unscrew the back cover.
3. Slide the back cover about 1 inch.
4. Configure the J4 jumper, located behind the
input signal connector, for the desired excitation voltage as shown.
Figure 6. APM-120 & APM-220 Connectors Label
Figure 7. APM-101 & APM-201 Connectors Label
Figure 4: Transmitter Supply Voltage Selection

Connections

All connections are made to removable screw terminal connectors located at the rear of the meter.
Use copper wire with 60°C or 60/75°C insulation for all line voltage connections. Observe all safety regulations. Electrical wiring should be performed in accordance with all applicable national, state, and local codes to prevent damage to the meter and ensure personnel safety.

Connectors Labeling

The connectors’ label, affixed to the meter, shows the location of all connectors available with requested configuration.
Figure 8. APM-140 & APM-240 Connectors Label
Figure 9. APM-121 & APM-221 Connectors Label
Figure 10. APM-141 & APM-241 Connectors Label
Figure 5. APM-100 & APM-200 Connectors Label
DO NOT connect any equipment other than
Dwyer’s expansion modules, cables, or meters to the RJ45 M LINK connector. Otherwise damage will occur to the equipment and the meter.
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Series APM Analog Panel Meter Instruction Manual
AC or DC
POWER
Required External Fuse:
5 A max, 250 V Slow Blow
POWER
+
-
C NONO NC NC C
RELAY4 RELAY3
4 36 5 2 1
C NONO NC NC C
RELAY2 RELAY1
4 36 5 2 1

Power Connections

Power connections are made to a two-terminal connector labeled POWER. The meter will operate regardless of DC polarity connection. The + and ­symbols are only a suggested wiring convention.
The current input is protected against current overload by a resettable fuse. The display may or may not show a fault condition depending on the nature of the overload.
The fuse limits the current to a safe level when it detects a fault condition, and automatically resets itself when the fault condition is removed.
Figure 11: Power Connections

Signal Connections

Signal connections are made to a six-terminal connector labeled SIGNAL. The COM (common) terminal is the return for the 4-20 mA and the ±10 V input signals.
Current and Voltage Connections
The following figures show examples of current and voltage connections.
There are no switches or jumpers to set up for current and voltage inputs. Setup and programming is performed through the front panel buttons.
Figure 12: Transmitter Powered by Internal Supply
Figure 14: Voltage Input Connections
The meter is capable of accepting any voltage from ­10 VDC to +10 VDC.

Modbus RTU Serial Communications

Serial communications connection is made to an RJ45 connector labeled M-LINK. For interfacing to the MPM, use the PMA-01 for RS-232 or the PMA-03 for RS-485. The same port is used for interfacing with all expansion modules (e.g. external relays, digital I/O).

Relay Connections

Relay connections are made to two six-terminal connectors labeled RELAY1 – RELAY4. Each relay’s C terminal is common only to the normally open (NO) and normally closed (NC) contacts of the corresponding relay. The relays’ C terminals should not be confused with the COM (common) terminal of the INPUT SIGNAL connector.
Figure 13: Transmitter Powered by External
Supply or Self-Powered
Figure 15: Relay Connections
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Series APM Analog Panel Meter Instruction Manual
C
R
C
R

Switching Inductive Loads

The use of snubbers to suppress electrical noise is strongly recommended when switching inductive loads to prevent disrupting the microprocessor’s operation. The snubbers also prolong the life of the relay contacts. Suppression can be obtained with resistor-capacitor (RC) networks assembled by the user or purchased as complete assemblies. Refer to the following circuits for RC network assembly and installation:

F4 Digital Input Connections

A digital input, F4, is standard on the meter. This digital input should be connected with a normally open contact across F4 and COM, or with an active low signal applied to F4. It can be used to reset the total, for remote operation of front-panel buttons, to acknowledge/reset relays, or to reset max/min values. See Function Keys & Digital I/O Available Settings on page 39 for a complete list of capabilities.
Figure 16: AC and DC Loads Protection
Choose R and C as follows: R: 0.5 to 1 Ω for each volt across the contacts C: 0.5 to 1 µF for each amp through closed contacts Notes:
1. Use capacitors rated for 250 VAC.
2. RC networks may affect load release time of solenoid loads. Check to confirm proper operation.
3. Install the RC network at the meter's relay screw terminals. An RC network may also be installed across the load. Experiment for best results.
Use a diode with a reverse breakdown voltage two to three times the circuit voltage and forward current at least as large as the load current.
Figure 18: F4 Digital Input Connections

4-20 mA Output Connections

Connections for the 4-20 mA transmitter output are made to the connector terminals labeled mA OUT. The 4-20 mA output may be powered internally or from an external power supply.
Figure 19: 4-20 mA Output Connections

Analog Output Power Supply

The internal 24 VDC power supply powering the analog output may be used to power other devices, if the analog output is not used. The I+ terminal is the +24 V and the R terminal is the return.
Figure 17: Low Voltage DC Loads Protection
RC Networks (Snubbers) Available from Dwyer Instruments, Inc.
RC networks are available from Dwyer Instruments, Inc. and should be applied to each relay contact switching an inductive load. Part number: PMA-13.
Note: Relays are de-rated to 1/14th HP (50 watts) with an inductive load.
.
Figure 20. Analog Output Supply Powering Other
Devices
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Series APM Analog Panel Meter Instruction Manual
1 2
RLY5 RLY6 RLY7 RLY8
3 4 5 6 7 8
NO C NO C NO C NO C
1 2 3 4 5 6
+5 I1 I2 I3 I4 O1
7 8
O2 O3
9 10
O4 G
DI 1-4 DO 1-4
5 VDC GND

External Relay & Digital I/O Connections

The relay and the digital I/O expansion modules PMA-11 & PMA-12 are connected to the meter using a CAT5 cable provided with each module. The two RJ45 connectors on the expansion modules are identical and interchangeable; they are used to connect additional modules to the system.
Note: The jumper located between the RJ45
connectors of the PMA-12 must be removed on the second digital I/O module in order for the system to recognize it as module #2.
DO NOT connect or disconnect the expansion modules with the power on! More detailed instructions are provided with each optional expansion module.

Interlock Relay Feature

As the name implies, the interlock relay feature reassigns one, or more, alarm/control relays for use as interlock relay(s). Interlock contact(s) are wired to digital input(s) and activate the interlock relay. This feature is enabled by configuring the relay, and the corresponding digital input(s), see Setting Up the Interlock Relay (Force On) Feature on page 32.
In the example below, an Interlock Contact switch is connected to a digital input, which will be used to force on (energize) the Interlock Relay. The Interlock Relay and the Control Relay are connected in series with the load.
When the Interlock Contact is closed (safe), the Interlock Relay energizes, allowing power to flow to the Control Relay; the corresponding front panel LED is on.
When the Interlock Contact is open, the corresponding front panel LED flashes (locked out), the Interlock Relay is de-energized, preventing power from flowing to the Control Relay and the load.
.
Figure 21. Expansion Module &
DIN Rail Mounting Kit
Figure 22. External Relays Module Connections
Figure 23. Digital I/O Module Connections
Figure 24. Interlock Connection
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Series APM Analog Panel Meter Instruction Manual
There is no need to recalibrate the meter
Button
Description
LED
Status
Flashing:
Total
Note:
Grand Total
Total
Note:

Setup and Programming

Front Panel Buttons and Status LED Indicators

when first received from the factory. The meter is factory calibrated prior to
shipment for milliamps and volts with calibration equipment that is certified to NIST standards.
Overview
There are no jumpers to set for the meter input selection.
Setup and programming is done using Panel Meter Pro or through the front panel buttons.
After power and input signal connections have been completed and verified, apply power to the meter.
Menu 1-8
Alarm 1 – 8 indicators
Right arrow/F1
Up arrow/F2 R
Enter/F3 T
F4 is a digital input. Alarms 5-8 are enabled when relay expansion module is installed.
LEDs for relays in manual mode flash with the “M” LED every 10 seconds. “M” flashing by itself indicates Aout – manual control is used.
G T
1-8
M
Relay in manual control mode
Rate indicator
indicator or Flashing: Tare
indicator
overflow indicator
Press the Menu button to enter or exit the Programming Mode at any time.
Press the Right arrow button to move to the next digit during digit or decimal point programming.
Press or hold the Up arrow button to scroll through the menus, decimal point, or to increment the value of a digit.
Press the Enter button to access a menu or to accept a setting.
Press and hold the Menu button for three seconds to access the advanced features of the meter.
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Series APM Analog Panel Meter Instruction Manual

Display Functions & Messages

Description
(relays assigned to rate)
Display Functions & Messages
The meter displays various functions and messages during setup, programming, and operation. The following table shows the main menu functions and messages in the order they appear in the menu.
Display Functions & Messages
Display Parameter
setup
Input
nmA
volt
Total
d-SCAL
units
rate
total
Gtotal
Dec pt
prog
InCAL
sCalE
Cal
Inp 1
Dis 1
Inp 2
Dis 2
Error
T tb
T CF
T rst
GT tb
Setup Enter Setup menu
Input
4-20 mA
0-10 VDC
Total
Dual-scale
Units
Rate
Total
Grand Total
Decimal point
Program Enter the Program menu
Input Calibration
Scale Enter the Scale menu
Calibrate Enter the Calibrate menu
Input 1
Display 1 Program display 1 value
Input 2
Display 2
Error
Total time base
Total conversion factor
Total reset
Grand total time base
Action/Setting Description
Enter Input selection menu
Set meter for 4-20 mA input
Set meter for ±10 VDC input
Enable or disable totalizer features
Enter d-SCAL menu and select Yes for dual- scale or No for single scale display
Select the display units/tags
Select the display units for rate
Select the display units for total
Select the display units for grand total
Set decimal point for rate, total, grand total
Enter the Input Calibration menu
Calibrate input 1 signal or program input 1 value
Calibrate input 2 signal or program input 2 value (up to 32 points)
Program display 2 value (up to 32 points)
Error, calibration not successful, check signal or programmed value
Program total time base
Program total conversion factor
Program total rest mode: auto or manual
Program grand total time base
Display Parameter
GT CF
GT rst
Auto
T dly
nmAn
dsplay
Line 1
Line 2
d-Inty
RELaY
Assign
Asign1
totAL
G total
nm bus
rate
RLY 1
Act 1
Auto
A-nman
LatCH
Lt-CLr
Altern
Sanmpl
Grand total conversion factor
Grand total reset
Automatic Press Enter to set
Time delay Program time delay for
Manual Press Enter to reset total
Display Enter the Display menu
Line 1 Press Enter to assign the
Line 2
Display intensity
Relay Enter the Relay menu
Assignment Assign relays to rate,
Assign 1 Relay 1 assignment
Total Assign relay to total
Grand total Assign relay to grand
Modbus Select to display Modbus
Rate Assign relay to rate
Relay 1 Relay 1 setup
Action 1 Set relay 1 action
Automatic Set relay for automatic
Auto-manual
Latching
Latching­cleared
Alternate
Sampling
Action/Setting
Program grand total conversion factor
Program grand total rest mode: auto or manual
automatic total reset
total auto reset
manually
Main display parameter (default: PV or rate)
Press Enter to assign the small display parameter (default: total)
Set display intensity level from 1 to 8
total, or grand total
total
input or to assign Modbus input as the analog output source
reset
Set relay for automatic & manual reset any time
Set relay for latching operation (relays assigned to rate)
Set relay for latching operation with manual reset only after alarm condition has cleared
Set relay for pump alternation control (relays assigned to rate)
Set relay for sampling operation
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Series APM Analog Panel Meter Instruction Manual
Display Functions & Messages
Description
Interlock feature)
Display Functions & Messages
Description
Display Parameter
OFF
Set 1
RSt 1
RLY 2
FaiLSF
FLS 1
on
off
DeLAY
DLY 1
On 1
OFF 1
break
iGnorE
On
OFF
Aout
Dis 1
Out 1
Dis 2
Out 2
reset
Rst Gt
Rst Hi
Rst Lo
Rst HL
Rst t
Off
Set 1 Program set point 1
Reset 1 Program reset point 1
Relay 2
Fail-safe Enter Fail-safe menu
Fail-safe 1
On Enable fail-safe operation
Fail-safe off
Delay
Delay 1
On Set relay 1 On time delay
Off Set relay 1 Off time delay
Loop break Set relay condition if loop
Ignore Ignore loop break
On
Off
Analog output
Display 1 Program display 1 value
Output 1 Program output 1 value
Display 2 Program display 2 value
Output 2
Reset Press Enter to access the
Reset grand total
Reset high Press Enter to reset max
Reset low
Reset high & low
Reset total Press Enter to reset total
Action/Setting
Disable relay and front panel status LED (Select Off to enable
Relays 2-8 setup
Note: Relays 5-8 are shown, only if expansion relay module is installed.
Set relay 1 fail-safe operation
Disable fail-safe operation
Enter relay Time Delay menu
Enter relay 1 time delay setup
break detected (For mA input only)
condition (Processed as a low signal condition)
Relay goes to alarm condition when loop break is detected
Relay goes to non-alarm condition when loop break is detected
Enter the Analog output scaling menu
(e.g. 4.000 mA)
Program output 2 value (e.g. 20.000 mA)
Reset menu
Press Enter to reset grand total
display
Press Enter to reset min display
Press Enter to reset max & min displays
Display Parameter
Rst tr
Contrl
Auto
nmAn
pass
Pass 1
Pass 2
Pass 3
Total
Gtotal
nonrst
unloc
locd
999999
-99999
Reset tare Reset tare (Used when
Control Enter Control menu
Automatic Press Enter to set relays
Manual
Password Enter the Password
Password 1 Set or enter Password 1
Password 2 Set or enter Password 2
Password 3 Set or enter Password 3
Total password
Grand total password
Non­resettable
Unlocked Program password to
Locked Enter password to unlock
Flashing display
Action/Setting
Total is no only)
and analog output for automatic operation
Press Enter to manually control relays or analog output operation
menu
Set or enter password for manual reset
Set or enter password for manual reset
Non-resettable grand total set after entering “050873” for Gtotal password
lock meter
meter
Overrange condition Underrange condition
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Series APM Analog Panel Meter Instruction Manual

Main Menu

The main menu consists of the most commonly used functions: Reset, Control, Setup, and Password.
Press Menu button to enter Programming Mode, then press the Up arrow button to scroll main menu.
Press Menu, at any time, to exit and return to Run Mode. Changes made to settings prior to pressing Enter are not saved.
Changes to the settings are saved to memory only after pressing Enter/F3.
The display moves to the next menu every time a setting is accepted by pressing Enter/F3.

Setting Numeric Values

The numeric values are set using the Right and Up arrow buttons. Press Right arrow to select next digit and Up arrow to increment digit value. The digit being changed is displayed brighter than the rest. Press and hold Up to auto-increment the display value. If negative numbers are allowed, the first digit position will include a negative symbol (-) after the 9.
Press the Enter button, at any time, to accept a setting or Menu button to exit without saving changes.
Setting Up the Rate/Totalizer Meter (
The Setup menu is used to select:
Press the Enter button to access any menu or press Up arrow button to scroll through choices. Press the Menu button to exit at any time.
setup)
1. Input signal the meter will accept and enable totalizer features
2. Select the display units/tags
3. Select the decimal point position
4. Meter programming & input calibration
5. Display parameter and intensity
6. Relay operation
7. 4-20 mA analog output scaling
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Series APM Analog Panel Meter Instruction Manual
Display
Character
Display
Character
0
1
2
3
4
O
5
o
6
7
8
9
c
w
d
X
-
]
[
J
Space

Setting the Input Signal (Input)

Enter the Input menu to set up the meter to display current (nmA) or voltage (Volt) inputs.
The current input is capable of accepting any signal from 0 to 20 mA. Select current input to accept 0-20 mA or 4-20 mA signals.
The voltage input is capable of accepting any signal from -10 to +10 VDC. Select voltage input to accept 0-5, 1-5, 0-10, or ±10 VDC signals.

Setting the Totalizer Features (total)

To simply not display the total, select alternative display parameters in the display (dsplay) menu.
Enable or disable the totalizer features by selecting “Yes” or “no” after the input type has been set up. If the totalizer features are disabled, all the totalizer features and functions are hidden from the menus. Level and process meter features and functions are added to the menus.
If disabling the total parameter by selecting no, please refer to the MPM Panel Meter manual available at www.dwyer-inst.com setting up the meter parameters.
Notes:
1. The totalizer continues working in the background.
2. When selecting "no" for Total, the meter now functions as a MPM Process Meter. We strongly suggest that you download and use the MPM instruction manual from our website www.dwyer-
inst.com while in this mode of operation.
for instructions on

Setting the Display Units or Custom Tags (units)

Use this menu to enter the unit or custom tag that will be displayed if:
1. Alternating rate, total, or grand total and units is selected in the units menu, or
2. d unit is selected as the line 2 parameter.
See the Setting the Display Parameter & Intensity (dsplay) flow chart on page 24 to access the display menu to show the unit or tag on line 2. The engineering units or custom legends can be set using the following 7-segment character set:
0 1 2 3 4 5 6 7 8 9 A b C
A
b
C
c d e f g 9 H h I I
E
F
G
g
H
h
I
i
j
Notes:
Degree symbol represented by (<) if programming with Panel Meter Pro.
The letters “m” and “w” use two 7-segment LEDs each; when selected the characters to the right are shifted one position.
Press and hold up arrow to auto-scroll the characters in the display.
k l
n m
n O
o p
q r
s t
u v
uw
x y
z
- / [
] =
!
K
L
m
n
P
q
r
S
t
u
V
Y
Z
/
=
Degree(<)
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Series APM Analog Panel Meter Instruction Manual

Setting the Decimal Point (dEc.pt)

The decimal point may be set with up to five decimal places or with no decimal point at all. The rate, total, and grand total decimal points are independent.
The decimal point selection should be made prior to scaling, calibrating or programming the meter. Pressing the Right arrow moves the decimal point one place to the right until no decimal point is displayed then it moves to the leftmost position. Pressing the Up arrow moves the decimal point one place to the left.

Programming the Rate/Totalizer (prog)

The meter may either be scaled (SCALE) without applying an input or calibrated (Cal) by applying an input. The meter comes factory calibrated to NIST standards, so for initial setup, it is recommended to use the (SCALE) function.
The Program menu contains the following menus:
1. Scale without a signal source
2. Calibrate with a calibrated signal source
3. Total time base & conversion factor
4. Grand total time base & conversion factor
5. Total reset mode for total & grand total
Process inputs may be scaled or calibrated to any display within the range of the meter.
Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions can use up to 32 points (default is 2). The number of points should be set in the Advanced menu prior to scaling and calibration of the meter. See Multi-Point Linearization (Linear) menu on page 37 for details.
The process input may be calibrated or scaled to any display value within the range of the meter.
Multi-Point Calibration & Scaling
The meter is set up at the factory for 2-point linear calibration. The number of points for multi-point calibration/scaling is set up in the Advanced Features menu. Up to 32 linearization points may be selected. See Multi-Point Linearization (Linear) menu on page 37 for details.
Input Calibration Method (InCAL)
There are two methods of calibrating (or scaling) the display to show the correct engineering units.
Use the Scale menu to enter the scaling without a signal source.
Use the Calibrate menu to apply a signal from a signal source.
Note: The Scale and Calibrate functions are exclusive of each other. The meter uses the last function programmed. Only one of these methods can be employed at a time. The Scale and Calibrate functions can use up to 32 points (default is 2). The number of points should be set in the Advanced menu prior to scaling and calibration of the meter. See Multi-Point Linearization (Linear) on page 37 for details.
Scaling the Meter (SCALE)
The process inputs (4-20 mA and ±10 VDC) can be scaled to display the process variable in engineering units.
A signal source is not needed to scale the meter; simply program the inputs and corresponding display values.
Additional parameters, not needed for most applications, are programmed in the Advanced Features menu; see Advanced Features Menu on page 35.
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Series APM Analog Panel Meter Instruction Manual
Input range
Input 1 & input 2 span
4-20 mA
0.15 mA
±10 VDC
0.10 VDC
Error Message (Error)
An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed. The error message might be caused by any of the following conditions:
1. Input signal is not connected to the proper terminals or it is connected backwards*.
2. Wrong signal selection in Setup menu*.
3. Minimum input span requirements not maintained.
4. Input 1 signal inadvertently applied to calibrate input 2*.
*Not relevant when scaling the meter.
For instructions on how to program numeric values see Setting Numeric Values on page 21.
Minimum Input Span
The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.
Calibrating the Meter with External Source (
The meter can be calibrated to display the process variable in engineering units by applying the appropriate input signal and following the calibration procedure.
The use of a calibrated signal source is strongly recommended to calibrate the meter.
Cal)
Time Base, Total Conversion Factor & Total Reset
The time base, total conversion factor, and total reset menus are located in the Program menu.
The total and grand total have their own independent settings. This means that one can be displaying the value in gallons while the other displays in million gallons, liters, m
3
, etc.
Time Base
The time base is the amount of time over which the rate parameter should accrue. For example, if the rate was ten and the time base was in minutes, then the total would increase by ten every one minute.
Total & Grand Total Conversion Factor
The total & grand total conversion factor is the amount by which the rate is multiplied before it is added to the total or grand total. For Example, if the rate was ten per second and the total conversion factor was 100, the total would increase by 1000 every second. This is useful, for instance, if you want to show rate in gallons and total in thousands of gallons.
Total & Grand Total Reset
The totals can be programmed for automatic or manual reset. In the automatic reset mode, a programmable time delay is available to reset the total or grand total after the assigned preset is reached. The totals can also be reset via the front panel button, via a switch across the on-board F4 terminal, the PMA-12 digital I/O expansion module, or via a Modbus command.
Warm up the meter for at least 15 minutes before
performing calibration to ensure specified
accuracy.
Non-Resettable Totalizer
The total and grand total can be password-protected to prevent unauthorized resets. The grand total can be programmed as a non-resettable total. See Total Reset Password & Non-Resettable Total on page 34 for details.
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Series APM Analog Panel Meter Instruction Manual

Setting the Display Parameter & Intensity (dsplay)

Display line 1 can be programmed to display:
1. Rate value
2. Total or grand total
3. Toggle rate/total
4. Toggle rate/G-total
5. Relay set points
6. Toggle rate and units
7. Toggle total and units
8. Toggle grand total and units
9. Max, min, or max & min values
10. Modbus input
Display line 2 can be programmed to display:
1. Engineering units or custom legends
for line 1
2. Rate value
3. Total or grand total
4. Toggle rate/total
5. Toggle rate/G-total
6. Relay set points
7. Toggle rate and units
8. Toggle total and units
9. Toggle grand total and units
10. Max, min, or max & min values
11. Modbus input
12. Off (no display)
Selecting engineering units or custom legends as display line 2 (d unit) will display the unit or tag selected for the rate, total, or grand total displayed on line 1.
For example, if line 1 is set to total, selecting d unit to display on line 2 will have the total appear on line 1, and the total unit appear on line 2.
After setting up the input and the display, press the Menu button to exit programming and skip the rest of the setup menu. Press the Menu button again and the Up arrow to reach the Program menu and complete the scaling or calibration of the meter.
Display Flow Rate, Total or Grand Total
Line 1 can be programmed to display flow rate, total, or grand total, and line 2 can be programmed to display flow rate, total, grand total, engineering units, custom legends, or be turned off. Both lines can also display relay set points, or max and min values.
Display Toggling Between Reading & Units
The APM meter can be programmed so that line 1 and line 2 toggle between the reading and their engineering units. For instance, line 1 displays flow rate, line 2 displays total, and the display toggles to show their units.

Display Intensity (d-Inty)

The meter has eight display intensity levels to give the best performance under various lighting conditions. Select intensity 8 for outdoor applications. The default intensity setting is 6.
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Series APM Analog Panel Meter Instruction Manual

Setting the Relay Operation (relay)

This menu is used to set up the operation of the relays.
During setup, the relays do not follow the input and they will remain in the state found prior to entering the Relay menu.
1. Relay assignment
a. Rate for low and high alarm b. Total c. Grand total d. Modbus input process variable
2. Relay action
a. Automatic reset only (non-latching) b. Automatic + manual reset at any time
(non-latching) c. Latching (manual reset only) d. Latching with Clear (manual reset only
after alarm condition has cleared) e. Pump alternation control (automatic
reset only) f. Sampling (the relay is activated for a
user-specified time) g. Off (relay state controlled by Interlock
feature)
3. Set and reset points
4. Fail-safe operation a. On (enabled) b. Off (disabled)
5. Time delay a. On delay (0-999.9 seconds) b. Off delay (0-999.9 seconds)
6. Relay action for loss (break) of 4-20 mA input
(ignore, on, off)

Relay Assignment (Assign)

The relays can be assigned to any of the following parameters:
1. Rate for low or high alarm indication
2. Total for alarm indication
3. Grand total for alarm indication
4. Modbus input process variable

Setting the Relay Action

Operation of the relays is programmed in the Action menu. The relays may be set up for any of the following modes of operation:
1. Automatic reset (non-latching)
2. Automatic + manual reset at any time (non-latching)
3. Latching (manual reset only, at any time)
4. Latching with Clear (manual reset only after alarm condition has cleared)
5. Pump alternation control (automatic reset only)
6. Sampling (the relay is activated for a user­specified time)
7. Off (relay state controlled by Interlock feature)
The following graphic shows relay 1 action setup; relay 2-8 are set up in a similar fashion.
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Programming Set and Reset Points

High alarm indication: program set point above reset point.
Low alarm indication: program set point below reset point.
The deadband is determined by the difference between set and reset points. Minimum deadband is one display count. If the set and reset points are programmed with the same value, the relay will reset one count below the set point.
Note: Changes are not saved until the reset point has been accepted.

Relay Action for Loss of 4-20 mA Input (Loop Break)

A loop break condition is triggered when the 4-20 mA input signal drops below 0.005 mA. Each relay may be programmed to go to one of the following conditions when the meter detects the loss of the input signal (i.e. < 0.005 mA):
1. Turn On (Go to alarm condition)
2. Turn Off (Go to non-alarm condition)
3. Ignore (Process as a low signal condition)
The following graph shows the loop break relay operation for a high alarm relay.

Setting Fail-Safe Operation

In fail-safe mode of operation, the relay coil is energized when the process variable is within safe limits and the relay coil is de-energized when the alarm condition exists. The fail-safe operation is set independently for each relay. Select on to enable or select off to disable fail-safe operation.

Programming Time Delay

The On and Off time delays may be programmed for each relay between 0 and 999.9 seconds. The relays will transfer only after the condition has been maintained for the corresponding time delay.
The On time delay is associated with the set point. The Off time delay is associated with the reset point.
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Relay and Alarm Operation Diagrams

The following graphs illustrate the operation of the relays, status LEDs, and ACK button.

High Alarm Operation (Set > Reset)

High Alarm with Fail-Safe Operation (Set > Reset)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay. To detect a new alarm condition, the signal must go below the set point, and then go above it.

Low Alarm Operation (Set < Reset)

Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.

Low Alarm with Fail-Safe Operation (Set < Reset)

For Manual reset mode, ACK can be pressed anytime to turn "off" relay. To detect a new alarm condition, the signal must go below the set point, and then go above it.
Note: Relay coil is energized in non-alarm condition. In case of power failure, relay will go to alarm state.
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Preset = 100
100
Relay
LED
Total
200
300
Sample
Time
Sample
Time
Sample
Time

Time Delay Operation

The following graphs show the operation of the time delay function.
When the signal crosses the set point, the On time delay timer starts and the relay trips when the time delay has elapsed. If the signal drops below the set point (high alarm) before the time delay has elapsed, the On time delay timer resets and the relay does not change state. The same principle applies to the Off time delay.
Note: If “Automatic or Manual (A-nmAn)” reset mode is
selected, the LED follows the reset point and not the relay state when the relay is acknowledged.

Rate Relay Sampling Operation

When the signal crosses the set point, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the set point is crossed, going up for high alarms and going down for low alarms.
The sample time can be programmed between 0.1 and 5999.9 seconds
.

Total Relay Sampling Operation

When the total reaches the preset, the relay trips and the sample time starts. After the sample time has elapsed, the relay resets. The cycle repeats every time the preset value is added to the total.
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Fail-Safe
Non-Alarm State
Alarm State
Power NO
NC
NO
NC
Off
Open
Closed
Closed
Open
Relays On
Closed
Open
Open
Closed
Relays
LED
Status
LED
Status
1
Alarm 1
5
Alarm 5
2
Alarm 2
6
Alarm 6
3
Alarm 3
7
Alarm 7
4
Alarm 4
8
Alarm 8
Power-
1
HI
1000
500
499
Off 2 LO
700
900
499
On 3 LO
250
400
499
Off 4 HI
450
200
499
On
Relay terminology for following tables
Terminology
Relay Condition
On
Alarm (Tripped)
Off
Normal (Reset)
Ack
Acknowledged

Relay Operation Details

Overview

The relay capabilities of the meter expand its usefulness beyond simple indication to provide users with alarm and control functions. These capabilities include front panel alarm status LEDs as well as either 2 or 4 optional internal relays and/or 4 external relays expansion module. Typical applications include high or low temperature, level, pressure or flow alarms, control applications such as simple on/off pump control, pump alternation control for up to 8 pumps, and basic batch control. There are four basic ways the relays can be used:
1. High or Low Alarms with Latching or Non­Latching Relays
2. Simple On/Off Control with 100% Adjustable Deadband
3. Sampling (Based on Time)
4. Pump Alternation Control for up to 8 Pumps

Relays Auto Initialization

When power is applied to the meter, the front panel LEDs and alarm relays will reflect the state of the input to the meter. The following table indicates how the alarm LEDs and relays will react on power-up based on the set and reset points:
Alarm #
HI or LO
Alarm

Fail-Safe Operation

The following table indicates how the relays behave based on the fail-safe selection for each relay:
Selection
Set
Point
Reset
Point
Up
Reading
Relay &
LED
Failure

Front Panel LEDs

The LEDs on the front panel provide status indication for the following:
The meter is supplied with four alarm points that include front panel LEDs to indicate alarm conditions. This standard feature is particularly useful for alarm applications that require visual-only indication. The LEDs are controlled by the set and reset points programmed by the user. When the display reaches a set point for a high or low alarm, the corresponding alarm LED will turn on. When the display returns to the reset point the LED will go off. The front panel LEDs respond differently for latching and non-latching relays.
For non-latching relays, the LED is always off during normal condition and always on during alarm condition, regardless of the state of the relay (e.g. Relay acknowledged after alarm condition).
For latching relays, the alarm LEDs reflect the status of the relays, regardless of the alarm condition. The following tables illustrate how the alarm LEDs function in relation to the relays and the acknowledge button (Default: F3 key assigned to ACK).

Latching and Non-Latching Relay Operation

The relays can be set up for latching (manual reset) or non-latching (automatic reset) operation.
Note: NO = Normally Open, NC = Normally Closed. This refers to the condition of the relay contacts when the power to the meter is off.
go to non­alarm state
go to alarm state
The On and Off terminology does not refer to the status of the relay’s coil, which depends on the fail­safe mode selected.
In latching relay mode, if Fail-Safe is off, latched relays will reset (unlatch) when power is cycled.
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Automatic reset only
Condition
LED
Relay
Normal
Off
Off
Alarm
On
On
Ack (No effect)
On
On
Normal
Off
Off
Automatic + manual reset at any time
Condition
LED
Relay
Normal
Off
Off
Alarm
On
On
Normal
Off
Off
Next Alarm
On
On
Ack
On
Off
Normal
Off
Off
Manual reset any time
Condition
LED
Relay
Normal
Off
Off
Alarm
On
On
Ack
Off
Off
Manual reset only after alarm condition has
cleared
Condition
LED
Relay
Normal
Off
Off
Alarm
On
On
Ack (No effect)
On
On
Normal
On
On
Ack
Off
Off

Non-Latching Relay (Auto)

In this application, the meter is set up for automatic reset (non-latching relay). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm finally goes away, the relay automatically resets and the LED also goes off.

Non-Latching Relay with Manual Reset (A-nman)

In this application, the meter is set up for automatic and manual reset at any time (non-latching relay). The LED and the relay automatically reset when the meter returns to the normal condition.
In addition, the relay can be manually reset while the alarm condition still exists, but the LED will stay on until the meter returns to the normal condition.

Latching Relay with Clear (LatcH)

In this application, the meter is set up for manual reset at any time. Acknowledging the alarm even if the alarm condition is still present resets the relay and turns off the LED.

Latching Relay (Lt-Clr)

In this application, the meter is set up for manual reset only after the signal passes the reset point (alarm condition has cleared). Acknowledging the alarm while it is still present has no effect on either the LED or the relay. When the alarm is acknowledged after it returns to the normal state, the LED and the relay go off. Notice that the LED remains on, even after the meter returns to the normal condition. This is because, for latching relays, the alarm LED reflects the status of the relay, regardless of the alarm condition.
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1 2 3 4 5 6
+5 I1 I2 I3 I4 O1
7 8
O2 O3
9 10
O4 G
DI 1-4 DO 1-4
5 VDC
GND
SW2
SW1

Acknowledging Relays

There are three ways to acknowledge relays programmed for manual reset:
1. Via the programmable front panel function keys F1-F3 (Example: F3 assigned to ACK).

Setting Up the Interlock Relay (Force On) Feature

Relays 1-4 can be set up as interlock relays. To set up the relays for the interlock feature:
1. Access the SetupRelayAction menu and set the action to off.
2. Remotely via a normally open pushbutton wired to the F4 terminal at the rear of the instrument.
3. One of the digital inputs and the +5 V terminals on the digital I/O expansion module.
When the ACK button or the assigned digital input is closed, all relays programmed for manual reset are acknowledged.
2. In the Advanced features – User menu program any of the digital inputs to Force On any of the internal relays (1-4).
3. Connect a switch or dry contact between the +5V terminal and the corresponding digital input (dI-1 to dI-4) terminal.
Interlock Relay Operation Example
Relays 1 & 2 are configured to energize (their front panel LEDs are steady on) when SW1 & SW2 switches (above) are closed. If the contacts to these digital inputs are opened, the corresponding front panel LEDs flash indicating this condition. The processes being controlled by the interlock relay will stop, and will re-start only after the interlock relay is re-activated by the digital inputs (switches).
Note: If multiple digital inputs are assigned to the same relay, then the corresponding logic is (AND) – i.e. both switches must be closed to activate the relay.
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Scaling the 4-20 mA Analog Output (
The 4-20 mA analog output can be scaled to provide a 4-20 mA signal for any display range selected.
No equipment is needed to scale the analog output; simply program the display values to the corresponding mA output signal.
The Analog Output menu is used to program the 4-20 mA output based on display values.
For further details, see Setting Numeric Values, page 21, Relay Action for Loss of 4-20 mA Input (Loop Break), page 27.
Aout)

Reset Menu (reset)

The Reset menu is used to reset the totals and maximum or minimum reading (peak or valley) reached by the process; both may be reset at the same time by selecting “reset high & low” (rst HL). If total is set to no, the tare value used to zero the display may be reset by selecting “reset tare” (rst tr).

Manual Control Menu (Contrl)

The Manual Control menu is used to control the 4-20 mA analog output and the relays manually, ignoring the input. Each relay and analog output can be programmed independently for manual control. Selecting automatic control sets all relays and analog output for automatic operation.
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Setting Up the Password (pass)

The Password menu is used for programming three levels of security to prevent unauthorized changes to the programmed parameter settings and to program the non-resettable totalizer.
Pass 1: Allows use of function keys and digital inputs Pass 2: Allows use of function keys, digital inputs and editing set/reset points Pass 3: Restricts all programming, function keys, and digital inputs.
Total: Prevents resetting the total manually Gtotal: Prevents resetting the grand total manually

Protecting or Locking the Meter

Enter the Password menu and program a six-digit password.
For instructions on how to program numeric values see Setting Numeric Values on page 21.

Making Changes to a Password Protected Meter

If the meter is password protected, the meter will display the message Locd (Locked) when the Menu button is pressed. Press the Enter button while the message is being displayed and enter the correct password to gain access the menu. After exiting the programming mode, the meter returns to its password protected condition.

Disabling Password Protection

To disable the password protection, access the Password menu and enter the correct password twice, as shown below. The meter is now unprotected until a new password is entered.
Total Reset Password & Non­Resettable Total
The total and the grand total can be password­protected to prevent unauthorized total resets.
The grand total can be programmed as a non­resettable total by entering the password “050873”.
Once the Grand Total has been programmed as
“non-resettable” the feature CANNOT be disabled.
If the correct six-digit password is entered, the meter displays the message unLoc (unlocked) and the protection is disabled until a new password is programmed.
If the password entered is incorrect, the meter displays the message Locd (Locked) for about two seconds, and then it returns to Run Mode. To try again, press Enter while the Locked message is displayed.

Did you forget the password?

The password may be disabled by entering a master password once. If you are authorized to make changes, enter the master password 508655 to unlock the meter.
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Series APM Analog Panel Meter Instruction Manual

Advanced Features Menu & Display Messages

Display
Parameter
Action/Setting
Filter
Set noise filter value
Bypass
Set filter bypass value
for display variables
parameters
address
Baud rate
Select baud rate
serial communication
with 1 or 2 stop bits
timeout
(function, cutoff, out)
horizontal tank function
points
points
32-point linearization
root extraction
Advanced Features Menu & Display Messages
Display
Parameter
Action/Setting
exponent value
calculation
(cm)
gallons or meters
diameter in inches
in inches
Cutoff
Set low-flow cutoff
total count direction
down
Count
up or down
grand total countdown
programming
parameters
4-20 mA output
display overrange
display underrange
loop break detected
value for loop break
condition
output allowed
output allowed
for scaling the output)
resolution
resolution
and digital I/O
key
key
key

Advanced Features Menu

To simplify the setup process, functions not needed for most applications are located in the Advanced Features menu.
Press and hold the Menu button for three seconds to access the advanced features of the meter.
Prog E
rht
Programmable exponent
Round horizontal tank
Set meter for programmable exponent and enter
Set meter for round horizontal tank volume
Advanced Features Menu & Display Messages
The following table shows the functions and messages of the Advanced Features menu in the order they appear in the menu.
filter bypASs Round
seriAl
SlaV Id
baud Tr dLY
Round
Serial
Slave ID
Transmit delay
Set the rounding value
Set serial communication
Set slave ID or meter
Set transmit delay for
Inch
dianmr
Length
CutofF
Count
Tot C
Gtot C
C Strt
AoutPr
Source
O-rang
u-rang
Break
Force
Ignore
nmAx
nmin
Dimension
Diameter
Length
Count
Total Count
Grand Total
Count Start
Analog output
Source
Overrange
Underrange
Loop Break
Force
Ignore
Maximum
Minimum
Calculate volume in
Enter the tank’s
Enter the tank’s length
Set total and grand
Set total to count up or
Set grand total to count
Set start for total or
Program analog output
Select source for the
Program mA output for
Program mA output for
Set relay condition if
Force analog output
Ignore loop break
Program maximum mA
Program minimum mA
Parity
t-byt
SelEct
Functn
Linear
No PtS
Square
Parity
Time byte
Select
Input signal conditioning
Linear
Number of
Square root
Select parity Even, Odd, or None
Set byte-to-byte
Enter the Select menu
Select linear, square root, programmable exponent, or round
Set meter for linear function and select number of linearization
Set meter for 2 to
Set meter for square
35
Calib
4 nmA
20 nmA
user
F1
F2
F3
Calibrate
4 mA output
20 mA output
User I/O
F1 function
F2 function
F3 function
Calibrate 4-20 mA output (internal reference source used
Enter mA output value read by milliamp meter with at least 0.001 mA
Enter mA output value read by milliamp meter with at least 0.001 mA
Assign function keys
Assign F1 function key
Assign F2 function key
Assign F3 function key
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Series APM Analog Panel Meter Instruction Manual
Advanced Features Menu & Display Messages
Display
Parameter
Action/Setting
(digital input)
modules connected
modules connected
without a signal source
for scaling the input)
input (e.g. 4 mA)
input (e.g. 20 mA)
calibration
input
input (e.g. 0 V)
input (e.g. 10 V)
settings
test)
number and version
meter’s memory

Rounding Feature (round)

The rounding feature is used to give the user a
F4
dI I
dO 1
ICal
C CAL
C lo
C Hi
v CAL
v Lo
v Hi
F4 function
Digital input 1
Digital output 1
Internal source calibration
Current calibration
Current low
Current high
Voltage
Voltage low
Voltage high
Assign F4 function
Assign digital input 1 – 8, if expansion
Assign digital output 1 – 8, if expansion
Enter internal source calibration (used for scaling the meter
Calibrating 4-20 mA current input (internal reference source used
Calibrate low current
Calibrate high current
Calibrating voltage
Calibrate low voltage
Calibrate high voltage
steadier display with fluctuating signals. Rounding is used in addition to the filter function.
Rounding causes the display to round to the nearest value according the rounding selected. See examples below:
Rounding Selection
1 12.022 12.022 12.023 12.023
5 12.022 12.020 12.023 12.025
10 12.024 12.020 12.025 12.030
Actual Value
Display Value
Actual Value
Display Value

Modbus RTU Serial Communications (serial)

The meter is equipped with serial communications capability as a standard feature using Modbus RTU Serial Communication Protocol.
The meter may be connected to a PC for initial configuration via the on-board micro USB connection. For ongoing digital communications with a computer or other data terminal equipment, an RS-232, or RS­485 option is required; see Ordering Information on page 6 for details.
Diag
LED t
Info
Erase
Diagnostics
LED test
Information
Erase
Display parameter
Test all LEDs (press menu to exit
Display software
Erase Panel Meter Pro software stored in

Noise Filter (filter)

The noise filter is available for unusually noisy signals that cause an unstable process variable display. The noise filter averages the input signal over a certain period. The filter level determines the length of time over which the signal is averaged. The filter level can be set between 2 and 199. The higher the filter level, the longer the averaging time and so the longer it takes the display to settle to its final value. Setting the filter level to zero disables the filter function.

Noise Filter Bypass (bypass)

The noise filter bypass changes the behavior of the meter so that small variations in the signal are filtered out but large abrupt changes in the input signal are displayed immediately. The bypass value determines the minimum amount of signal change to be displayed immediately. All signal changes smaller than the bypass value are filtered or averaged by the meter. The noise filter bypass may be set between 0.1 and
99.9% of full scale.
DO NOT connect any equipment other than
Dwyer’s expansion modules, cables, or meters to the RJ45 M LINK connector. Otherwise damage will occur to the equipment and the meter.
Note: More detailed instructions are provided with
each optional serial communications adapter.
Note: Refer to the APM Modbus Register Tables
located at www.dwyer-inst.com for details.
When using more than one meter in a multi-drop mode, each meter must be provided with its own unique address. The meter address (Slave ID) may be programmed between 1 and 247. The transmit delay may be set between 0 and 199 ms. The parity can be set to even, odd, or none with 1 or 2 stop bits.
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Table 13-3
Head (Feet)
CFS
GPM
MGD
Function
Desire
Programming

Select Menu (SElEct)

The Select menu is used to select the input signal conditioner applied to the input (linear, square root, programmable exponent, or round horizontal tank), low-flow cutoff, and analog output programming. The multi-point linearization is part of the linear function selection.

Input Signal Conditioning (Functn)

The Function menu is used to select the input signal conditioner applied to the input: linear, square root, programmable exponent, or round horizontal tank volume calculation. The multi-point linearization is part of the linear function selection.
Meters are set up at the factory for linear function with 2-point linearization. The linear function provides a display that is linear with respect to the input signal.
Multi-Point Linearization (Linear)
Meters are set up at the factory for linear function with 2-point linearization. Up to 32 linearization points can be selected under the linear function. The multi-point linearization can be used to linearize the display for non-linear signals such as those from level transmitters used to measure volume in odd-shaped tanks or to convert level to flow using weirs and flumes with complex exponent.
The programmable exponent can be used to linearize the signal from level transmitters in open-channel flow applications using weirs and flumes.
The APM meter, in combination with an ultrasonic level transmitter, makes for an economical way to measure and display open channel flow rate and total in most weirs and flumes. A guide such as the ISCO Open Channel Flow Measurement Handbook can provide the user with all the information needed: the exponent used in the flow equation for the desired flow units and the flow rate for any given head height. For example, to display the open channel flow rate from a 3" Parshall flume, the ISCO handbook advises the exponent is 1.547 and at the maximum head height of 3.0 feet, the flow rate is 3.508 MGD.
3" Parshall Flume Discharge Table with Head in Feet
Formula: CFS = 0.9920 H
MGD = 0.6411 H Where: H = head in feet
3.00 5.428 2436 3.508
ISCO Open Channel Flow Measurement Handbook, 3rd edition
With this information the APM should be programmed in the following fashion. This setup assumes the level transmitter is programmed to output 20 mA at the maximum head height of 1.10 feet; but any mA value at a head height with a known flow rate may be used.
Programmable Exponent Linearization (
Prog E)
Application: Open Channel Flow
1.547
GPM = 445.2 H
1.547
1.547
Square Root Linearization (
Square)
The square root function can be used to linearize the signal from a differential pressure transmitter and display flow rate in engineering units.
37
Open Channel Flow
Flow Rate
Total
Non-Resettable Grand Total
Display
3" Parshall flume
Millions of Gallons per Day (MGD)
Millions of Gallons
Program meter so grand total can never be reset
Display Flow Rate, Total, and Grand Total
Set Programmable Exponent to
1.547
Set 4 mA = 0 20 mA = 3.508 Time base = Day
Set Totalizer Conversion Factor = 1 (password protect “total” to avoid accidental reset)
Set non-resettable grand total password
Set upper display for Grand Total and lower display to toggle between rate and total.
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Series APM Analog Panel Meter Instruction Manual
Round Horizontal Tank Linearization (
This function automatically calculates the volume in a round horizontal tank with flat ends. This function is only used when Total is set to no.
Set the display for the desired decimal point and engineering units before entering the round horizontal tank function. Select units, inches or cm for the tank dimension. Enter the diameter and the length in inches and the results are given in US gallons. Enter the diameter and length in cm and the results are calculated automatically in liters.
The meter can be scaled to display the volume in any engineering unit.
Note: After Scale is displayed continue pressing the
Enter button until the meter completes the scaling of the input and display values.
Changing the Volume from Gallons to Liters
In the above graphic, entering the 48" for the diameter and 120" for the length of the round horizontal tank, the meter automatically calculates that the volume of the tank is 940.02 gallons.
1. Convert gallons to liters 1 US gallon = 3.7854 L
940.02 gal = 3558.4 L
2. Go to the Setup menu and change the decimal point to 1 decimal.
3. Go to the Program – Scale menu and press Enter until dis 2 is shown on the main display.
4. Press Enter and change the display 2 value to
3558.4.
5. The meter is now displaying the volume in liters.
Note: The display can be scaled to display the volume
in any engineering units.
Another way to display the volume in liters is to enter the dimensions in cm. The meter automatically calculates the volume in liters.
rHt)

Totalizer Count Up/Down (Count)

The totalizer count up/down menu may be used to program the total and grand total to either count up from 0 when reset or count down from a programmed value when reset. Total and grand total may have their countdown numbers programmed individually from 0 to 999999.

Analog Output Programming (AoutPr)

The Analog Output Programming menu is used to program the behavior of the 4-20 mA output. The following parameters and functions are programmed in this menu:
1. Source: Source for generating the 4-20 mA output (e.g. PV)
2. Overrange: Analog output value with display in overrange condition
3. Underrange: Analog output value with display in underrange condition
4. Break: Analog output value when loop break is detected
5. Max: Maximum analog output value allowed regardless of input
6. Min: Minimum analog output value allowed regardless of input
7. Calibrate: Calibrate the internal 4-20 mA source reference used to scale the 4-20 mA output
Analog Output Source
The source for generating the 4-20 mA output may be assigned to the rate/process variable, total, grand total, maximum or minimum value reached by the rate/process, or one of the set points, or the Modbus PV input.

Low-Flow Cutoff (CutofF)

The low-flow cutoff feature allows the meter to be programmed so that the often-unsteady output from a differential pressure transmitter, at low flow rates, always displays zero on the meter.
The cutoff value may be programmed from 0 to
999999. The meter will display zero below the cutoff value. Programming the cutoff value to zero disables the cutoff feature.
Analog Output Calibration
To perform the analog output calibration, it’s recommended to use a milliamp meter with a resolution of at least 0.1 µA to measure the output current. The values saved internally during this procedure are used for scaling the 4-20 mA output in the Setup menu.
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Series APM Analog Panel Meter Instruction Manual
Function Keys & Digital I/O Available Settings
Display
Description
Directly access the relay menu
Directly access the set point menu for relay 1 (*through 8)
Disable all relays until a button
Rly E
pressed
Enable all relays to function as they have been programmed
Rly E
pressed
to be calculated in the background.
Display maximum display value on line 1
Display minimum display value on line 1
Display maximum & minimum display values on line 1
Display maximum display value on line 2
Display minimum display value on line 2
Display maximum & minimum display values on line 2
Display the grand total on line 2
Function Keys & Digital I/O Available Settings
Display
Description
Force relay 1 (*through 4) into the on
page 32 for details.
Directly access the control menu
Disable the selected function key or digital I/O
Acknowledge all active relays that are in
manual or latching
Directly access the reset menu
Reset the total
Reset the grand total
Reset the stored maximum display value
Reset the stored minimum display value
Reset the stored maximum & minimum display values
Mimic the menu button functionality (digital inputs only)
Mimic the right arrow/F1 button functionality (digital inputs only)
Mimic the up arrow/F2 button functionality (digital inputs only)
Mimic the enter/F3 button functionality (digital inputs only)
Provide indication when alarm 1
outputs only)
*If installed

Programmable Function Keys User Menu (user)

The User menu allows the user to assign the front panel function keys F1, F2, and F3, the digital input F4 (a digital input located on the input signal connector), and up to eight additional digital inputs to access most of the menus or to activate certain functions immediately (e.g. reset total, reset grand total, reset max & min, hold relay states, etc.). This allows the meter to be greatly customized for use in specialized applications.
Up to eight digital outputs can be assigned to a number of actions and functions executed by the meter (i.e. reset total, reset grand total, alarms, relay acknowledgement, reset or display max, min). The digital outputs can be used to trigger external alarms or lights to indicate these specific events.
F On 1*
Contrl disabl
AcH
Reset Rst t Rst gt Rst Hi
Rst Lo Rst HL
state. This function is used in conjunction with a digital input expansion module to achieve interlock functionality. See
Interlock Relay (Force On) Feature
a manual operation mode such as auto-
Setting Up the
on
Function Keys & Digital I/O Available Settings
Refer to the following table for descriptions of each available function key or digital I/O setting.
relay Set 1*
Rly d
Rly E
O Hold
d Hold
assigned to enable relays (
Hold current relay states and analog output as they are until a button assigned to enable relays (
Hold the current display value, relay states, and analog output momentarily while the function key or digital input is active. The process value will continue
) is
) is
nmenu
rigHt
up
Enter
Alnm 1*
(*through 8) has been triggered (digital
Ln1 Hi Ln1 Lo Ln1 HL
Ln2 Hi Ln2 Lo Ln2 HL
Ln2 gt
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Series APM Analog Panel Meter Instruction Manual
The meter is factory calibrated prior to shipment
Notes:
1. If meter is in operation and it is intended to
Input range
Input 1 & input 2 span
4-20 mA
0.15 mA
±10 VDC
0.10 VDC

Internal Source Calibration (ICAL)

for milliamps and volts with calibration equipment that is certified to NIST standards.
The use of calibrated signal sources is necessary to calibrate the internal source of the meter. The meter’s internal source is what allows the user to scale the meter without applying a signal.
Check calibration of the meter at least every 12 months. Each input must be recalibrated separately.
accept only one input type (e.g. 4-20 mA), recalibration of other input is not necessary.
2. Allow the meter to warm up for at least 15 minutes before performing the internal source calibration procedure.
The Internal calibration menu is part of the Advanced Features menu.
1. Press and hold the Menu button for three seconds to access the advanced features of the meter.
2. Press the Up arrow button to scroll to the Internal calibration menu (ICAL) and press Enter.
3. The meter displays either current calibration (C CAL) or voltage calibration (V CAL), according to the input setup. Press Enter to start the calibration process.
Example of Internal Calibration for current input:
4. The meter displays low input current message (C lo). Apply the low input signal and press Enter. The display flashes for a moment while the meter is accepting the low input signal.
5. After the display stops flashing, a number is displayed with the leftmost digit brighter than the rest. The bright digit is the active digit that can be changed by pressing the Up arrow button. Press the Right arrow button to move to the next digit.
6. Set the display value to correspond to the input signal being calibrated, typically
4.000 mA.
7. The display moves to the high input calibration (C Hi). Apply the high input signal and press Enter.
8. Set the display for the high input calibration, in the same way as it was set for the low input calibration, typically 20.000 mA.
The graphic shows the calibration of the current input. The voltage input is calibrated in a similar way.
Tips:
Low and high input signals can be any valid values within the range of the meter.
Observe minimum input span requirements between input 1 and input 2.
Low input should be less than high input signal. However, the low display can be higher than the high display (i.e. 4-20 mA = 100.0 to 0.0).
Error Message (Error)
An error message indicates that the calibration or scaling process was not successful. After the error message is displayed, the meter reverts to the input prior to the failure during calibration or scaling and to input 1 during internal calibration, allowing the appropriate input signal to be applied or programmed. The error message might be caused by any of the following conditions:
5. Input signal is not connected to the proper terminals or it is connected backwards*.
6. Wrong signal selection in Setup menu*.
7. Minimum input span requirements not maintained.
8. Input 1 signal inadvertently applied to calibrate input 2*.
*Not relevant when scaling the meter.
Minimum Input Span
The minimum input span is the minimum difference between input 1 and input 2 signals required to complete the calibration or scaling of the meter.
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Series APM Analog Panel Meter Instruction Manual
Button Symbol
Description

Meter Operation

The meter is capable of accepting current (0-20 mA, 4-20 mA) and voltage signals (0-5 V, 1-5 V, 0-10 V, ±10 V) and displaying these signals in engineering units from -99999 to 999999 (e.g. a 4-20 mA signal could be displayed as -50.000 to 50.000).
The dual-line display can be customized by the user to operate in such a way as to satisfy a specific application. Typically, the main display is used for the process variable; while the second display is used for engineering units, custom legend, total, grand total, or set point indication.
The meter can be set up to display the analog input on the main display and the Modbus input on the second display. The relays and analog output can be programmed to operate from the Modbus PV input.

Front Panel Buttons Operation

Press to enter or exit Programming Mode, view settings, or exit max/min readings
Press to reset max/min readings or other parameter/function assigned through the User menu
Press to display max/min readings or other parameter/function assigned through the User menu
Press to acknowledge relays or other parameters/function assigned through the User menu

Maximum/Minimum Readings

The max & min readings (peak & valley) reached by the process can be displayed either continuously or momentary:
1. Display briefly by assigning to the F1-F3 function keys or to the digital inputs in the User menu.
2. Display continuously by assigning either display to max/min through the Display menu.
Any of the F1-F3 function keys (buttons) and the digital inputs can be programmed to reset the max & min readings. The meters are set at the factory to display the max reading by pressing the Up arrow/F2 button and to use the Right arrow/F1 button to access the Reset menu.
To display max reading using function key with factory defaults:
1. Press Up arrow/F2 button to display maximum reading since the last reset/power-up.
2. To reset max/min press Right arrow/F1 button to access the Reset menu. The max & min displays are reset to actual values.
3. Press Menu to exit max/min display reading.
To display max/min readings continuously:
Assign either display to Max (d Hi), Min (d Lo), or toggle between Max and Min (d HL) every 10 seconds.

Function Keys Operation

During operation, the programmable function keys operate according to the way they have been programmed in the Advanced Features – User menu. See Programmable Function Keys User Menu (user) on page 39 for details.
The table above shows the factory default settings for F1, F2, and F3.

F4 Operation

A digital input, F4, is standard on the meter. This digital input is programmed identically to function keys F1, F2, and F3. The input is triggered with a contact closure to COM, or with an active low signal. During operation, F4 operates according to the way it has been programmed in the Advanced Features – User menu. See Programmable Function Keys User Menu (user) on page 39 for details.

Totalizer Overflow Displays Total to 9 Digits

These flow rate/totalizers can display up to nine digits of total flow with the total overflow feature.
In the diagrams above, the flow totalizer is displaying 532,831,470 by toggling between a display of “oF 532” and “831470”. Notice the T with arrow ▲ symbol is lit up indicating the display is in overflow mode.
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Series APM Analog Panel Meter Instruction Manual

Troubleshooting

Due to the many features and functions of the meter, it’s possible that the setup of the meter does not agree with what an operator expects to see.
If the meter is not working as expected, refer to the Diagnostics menu and recommendations below.

Diagnostics Menu (diag)

The Diagnostics menu is located in the Advanced Features menu, to access Diagnostics menu see Advanced Features Menu on page 34.
This menu allows the user to test the functionality of all the meter LEDs, check the meter’s software and version information, and erase the Panel Meter Pro software installation files from the meter. Press the Enter button to view the settings and the Menu button to exit at any time.
For a description of the diagnostic messages, see Advanced Features Menu & Display Messages on page 35.

Determining Software Version

To determine the software version of a meter:
1. Go to the Diagnostics menu (diAG) and
press Enter button.
2. Press Up arrow button and scroll to
Information menu (Info).
3. Press Enter to access the software number
(SFT) and version (UER) information. Write down the information as it is displayed. Continue pressing Enter until all the information is displayed.
4. The meter returns to Run Mode after displaying all the settings.

Reset Meter to Factory Defaults

When the parameters have been changed in a way that is difficult to determine what’s happening, it might be better to start the setup process from the factory defaults.
Instructions to load factory defaults:
1. Enter the Advanced Features menu. See Advanced Features Menu on page 34.
2. Press Up arrow to go to Diagnostics (diAG) menu
3. Press and hold Right arrow for three seconds, press Enter when display flashes reset. Note: If Enter is not pressed within three seconds, the display returns to the Diagnostics menu.
4. The meter goes through an initialization sequence (similar as on power-up), and loads the factory default settings.
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Series APM Analog Panel Meter Instruction Manual

Factory Defaults & User Settings

The following table shows the factory setting for most parameters.
Parameter Display Default Setting
Input type
Total
Units
Filter
Bypass
Function
Number of points
Programming
Input 1
Display 1
Input 2
Display 2
Decimal point
Cutoff value
Display line 1
Display line 2
Display intensity
Total time base
Total conversion factor
Total reset
Grand total time base
Grand total conversion factor
Grand total reset
Total count up/down
Grand tot count
Relay 1 assignment
Relay 2 assignment
Relay 3 assignment
Relay 4 assignment
Input
total
units
filter
bypass
Functn
No Pts
prog
InP 1
Dis 1
InP 2
Dis 2
ddd.ddd
CutofF
Line 1
Line 2
d-Inty
T tb
T CF
T rst
GT tb
gT CF
gT rst
Tot C
Gtot C
Asign1
Asign2
Asign3
Asign4
4-20 mA
Yes
Rate / total / gr. total mA / mA / mA
70
0.2
Linear
2
Scale
4.000 mA
4.000
20.000 mA
20.000
3 places
0.000 (disabled)
Rate/Process
Total value
6
Second
1.000
Manual
Second
1.000
Manual
Up
Up
Total
Total
Rate
Rate
Parameter Display Default Setting
Relay 1 action
Relay 1 set point
Relay 1 reset point
Relay 2 action
Relay 2 set point
Relay 2 reset point
Relay 3 action
Relay 3 set point
Relay 3 reset point
Relay 4 action
Relay 4 set point
Relay 4 reset point
Fail-safe relay 1
Fail-safe relay 2
Fail-safe relay 3
Fail-safe relay 4
Display 1 analog out
Output 1 value
Display 2 analog out
Output 2 value
Source analog output
Overrange output
Underrange output
Loop break output
Maximum output
Minimum output
F1 function key
Password 1
Password 2
Password 3
Total password
Grand total password
Act 1
Set 1
RSt 1
Act 2
Set 2
RSt 2
Act 3
Set 3
RSt 3
Act 4
Set 4
RSt 4
Fls 1
Fls 2
Fls 3
Fls 4
Dis 1
Out 1
Dis 2
Out 2
Source
O-rang
u-rang
break
nmAx
nmin
F1
Pass 1
Pass 2
Pass 3
Total
Gtotal
Automatic
1.000
0.000
Automatic
2.000
0.000
Automatic
3.000
2.500
Automatic
4.000
3.500
Off
Off
Off
Off
4.000
4.000 mA
20.000
20.000 mA
Rate/process
21.000 mA
3.000 mA
1.000 mA
23.000 mA
1.000 mA
Reset max & min
000000 (unlocked)
000000 (unlocked)
000000 (unlocked)
000000 (unlocked)
000000 (unlocked)
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Series APM Analog Panel Meter Instruction Manual
Symptom
Check/Action
No display at all
Check power at power connector
Not able to change setup or programming,
is displayed
Meter is password-protected, enter correct six-digit password to unlock
If a Low-Flow Cutoff Value has been programmed, the meter will
cutoff value.
Check:
3. Minimum input span requirements
Meter displays
2.
2. Corresponding signal at Signal connector
Check:
3. Filter and bypass values (increase)
Display response is too slow
Check filter and bypass values
Check:
2. Scaling or calibration
Display does not respond to input changes, reading a fixed number
Check:
Display assignment, it might be displaying max, min, or set point.
Display alternates between
2. Lo and a number
Check:
2. Wiring of relay contacts
Check:
2. Set and reset points
Flashing relay status LEDs
Relays in manual control mode or relay interlock switches opened.
Check:
3. Meter address and baud rate
If the display locks up or the meter does not respond at all
Other symptoms not described above
Call Technical Support for assistance.

Troubleshooting Tips

This meter is a highly sophisticated instrument with an extensive list of features and capabilities. If the front panel buttons are used to program the meter, it may be a difficult task to keep everything straight. That is why we strongly recommend the use of the free Panel Meter Pro software for all programming activities. A cable is provided with the meter for programming with Panel Meter Pro software.
If you have programmed the meter with the front panel buttons and it is not working as intended, try re-programming the meter using Panel Meter Pro software.
Locd
display zero below that point, regardless of the input – which can
Meter does not respond to input change
appear like the meter is not responding to an input change. Check to make sure the problem is not being caused by an undesired low-flow
Meter displays error message during calibration (Error)
1. 999999
-99999
Display is unstable
Display reading is not accurate
1. Hi and a number
Relay operation is reversed
Relay and status LED do not respond to signal
1. Signal connections
2. Input selected in Setup menu
Check:
1. Input selected in Setup menu
1. Input signal stability and value
2. Display scaling vs. input signal
1. Input signal conditioner selected: Linear, square root, etc.
Press Menu to exit max/min display readings.
1. Fail-safe in Setup menu
1. Relay action in Setup menu
Meter not communicating with application programs
Note: Certain sequences of events can cause unexpected results. To solve these issues, it is best to start fresh from factory defaults and use the manual as a step by step programming guide, rather than a random approach to programming. To reset the meter to factory defaults, see Reset Meter to Factory Defaults on page 42. In addition, for best results, we recommend using the free Panel Meter Pro software for all programming needs.
1. Serial adapter and cable
2. Serial settings
Cycle the power to reboot the microprocessor.
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DWYER INSTRUMENTS, INC.
P.O. BOX 373 • MICHIGAN CITY, IN 46360, U.S.A.
Fax: 219/872-9057
e-mail: info@dwyermail.com
07/20
Phone: 219/879-8000 dwyer-inst.com
LIM6200DW_H
SFT039 Ver 4.010 & up
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