Dustless D5252 User Manual

INSTRUCTION MANUAL FOR MODEL D5252
WIRELESS TOOLSYNC RECEIVER MODULES

INTRODUCTION:

Model D5252 Wirelss ToolSync W Receiver modules are meant to be used in conjunction with
ToolSync transmitter modules. When the ToolSync transmitter module is activated, the ToolSync
W Receiver will allow current to pass through and activate the tool connected to the module.
The most common tool will be an existing vacuum system without ToolSync capability built in.

SAVE THESE INSTRUCTIONS

***GENERAL SAFETY RULES AND WARNING:

Read and understand all instructions. Failure to
follow all instructions listed below may result
in electric shock, fire, property damage and/or
serious personal injury.

***WARNING:

product to control any device where unexpected
or unattended turn on/off could cause serious
personal Injury and/or property damage.
Interference, interruptions, or surges in the
electrical system, or malfunction may cause
unexpected turn on/off of plugged in devices.

***WARNING: Do not use any TOOLSYNC
product to control any device where failure to
operate could cause serious personal injury
and/or property damage. Interference,
interruptions or surges in the electrical system,
or malfunction may cause plugged in devices
to fail to operate as expected.

***WARNING: Do not use any TOOLSYNC
product to control any medical device. Using
any TOOLSYNC product to control any type
of medical device could result in serious
personal injury.

***WARNING: Do not use any TOOLSYNC
product to control any device that exceeds the
rating for that TOOLSYNC product. Using a
TOOLSYNC product to control a device that
exceeds the rating for that product could result
in serious personal injury and/or property
damage. The ratings for TOOLSYNC products
are as follows:

Model D5252 - 120V 12A
Model D5252-240 240V 12A

If the TOOLSYNC product you intend to use
is not listed here, consult the instruction
manual for that TOOLSYNC product or call
1-800-568-3949 to determine the applicable

Do not use any TOOLSYNC

rating before plugging in or using that
TOOLSYNC product.

***WARNING: To reduce the risk of electric
shock or fire, do not expose any TOOLSYNC
product to rain or moisture. If a TOOLSYNC
product is exposed to rain or moisture,
immediately disconnect the TOOLSYNC
product from the AC outlet to reduce the risk
of electric shock or fire and consult authorized
service personnel.

***WARNING: To reduce the risk of electric
shock, do not disassemble any TOOLSYNC
product. No user-serviceable parts are inside.

***WARNING: To reduce the risk of electric
shock, do not use any type of plug adaptor
with this product.

***WARNING: If unintended operation of any
TOOLSYNC product Is observed, unplug all
TOOLSYNC products immediately until (1) the
source of the interference is identified and
eliminated. If you cannot identify the source of
interference by talking with others who are
using a TOOLSYNC system, or if you have any
questions about identifying or eliminating
interference, please call 1-800-ZZZ-YYYY
before plugging in or using any TOOLSYNC
product. Remember to exercise good common
sense when using your TOOLSYNC system.
Especially when attaching unattended devices
to the system. There can be unexpected
consequences if TOOLSYNC products are
not used with care. For example, machine
can be remotely turned on due to unintended
operation or interference from a neighboring
untrained TOOLSYNC system. If that should
happen, your machine could be damaged
from overheating, which in turn could cause a
fire or create a risk of electrical shock. As
another example, if a machine is turned on

unexpectedly while not adequately ventilated,
a fire could result. Accordingly, DO NOT USE
the TOOLSYNC system for the control of
medical devices, heating appliances, such as
portable heaters, or any other appliance or
device that could cause physical injury or
property damage if turned on or off while
unattended. Similarly, DO NOT USE the
TOOLSYNC system for the control of any
appliance or device that could cause physical
injury or property damage if it fails to operate
as expected. Interference, interruptions or
surges in the electrical system, or malfunction
may cause plugged in appliances or devices to
fail to operate as expected. For these reasons,
it is important to read, understand and follow
all instructions in this manual, and to consider
carefully the potential consequences of
unattended or unexpected operation, or failure
to operate, of an appliance or device before
you attach it to a TOOLSYNC system.

***WARNING: To reduce the risk of electric
shock, do not use any type of plug adaptor
with this product.

***WARNING: To reduce the risk of electric
shock, this equipment has a grounding type
plug, that has a third (grounding) pin. This plug
will only fit into a grounding type outlet. If the
plug does not fit into the outlet, contact a qual­ified electrician to install the proper outlet. Do
not change the plug in any way.

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NOTE: This equipment has been tested and found to comply with the limits for
a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are
designed to provide reasonable protection against harmful interference in a
residential installation. This equipment generates, uses and can radiate radio
frequency energy and, if not installed and used in accordance with the instruc­tion. Many cause harmful interference to radio communications. However, there
is no guarantee that interference will not occur in a particular installation.

CAUTION: Any changes or modification not express approved by Dustless Technologies, Inc. could void the user authorization to operate this equipment.

If this equipment does cause harmful interference to radio or television reception, which can be
determined by turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:

•Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

lug the Wireless ToolSync W Receiver

P
module into a wall outlet with the proper
rating. Plug the tool you would like to activate
into the outlet on the ToolSync W Receiver
module. If more than one transmitter
module is part of the system, see the
training instructions below.

Wireless Remote Start Operation:

There are several types of wireless start
modules available. The pneumatic wireless start
module (ToolSync A) is plugged inline with the
air hose supplying air to a tool. When air flows,
a wireless signal is transmitted to the vacuum to
signal it to turn on. When the air flow stops, the
vacuum is signaled to turn off after about a 6
second delay. The Electric wireless start module
(ToolSync E) works in the same way as the
ToolSync A module except it plugs into a power
outlet and measures current flow to signal the
vacuum to operate. There is also a hand-held
remote transmitter that will alternately activate
and deactivate the receiver module. All remote
start modules have a red blinking light that
signals the unit is transmitting.

Note for ToolSync E electric
wireless start modules:

When using large amperage devices and the
ToolSync E modules, it is important to plug
the tool into a different circuit than that of the
vacuum to avoid tripping a circuit breaker.

Note for ToolSync A Pneumatic wireless
start modules:

The ToolSync A module can send false signals
if excessively jarred. It is best to mount the
module on a wall or onto the hard lines. All
ToolSync A modules are shipped without air
fittings. The fittings on the module are a 3/8”
FNPT tapered. Any fitting desired can be
attached with pressures up to 150 psi. The
ToolSync A module requires 2 AAA batteries.
The module is shipped with these batteries
installed and should last many months with
normal use. When the transmit light stops

INSTRUCTIONS:

linking when air is flowing, remove the 4

b
screws on the module case to open the unit
and replace the batteries.

Multiple wireless start modules:

The first time the ToolSync W module
receives a wireless signal, it will
automatically recognize that and only that
device that send the signal. Each ToolSync W
has the ability to learn to operate on a
specific set of wireless start modules (up to

16). For a ToolSync W to recognize multiple
wireless start modules, the following training
procedure must be followed. The
training/reset button is found on the face of
the ToolSync W module and must be
depressed as instructed below.

Wireless training procedure:

1. Plug the ToolSync W module into the wall.

2. Press the training/reset button until a
small detent is felt. Hold the switch in the
depressed position for the next step.

3. Send a wireless signal to the unit from a
remote ToolSync device.

4. Once the vacuum turns on, it is
permanently trained to that device.

5. As long as the button is pressed, up to
16 devices can be associated with the
vacuum. Release button when training
is completed

The ToolSync W module can also be reset
back to factory defaults by executing the
following reset procedure. In factory default
mode, the module does not recognize any
wireless start modules. The first time the
module receives a wireless signal, it will
automatically recognize that and only
that device.

ireless reset procedure:

W

1. Without plugging the device in, press in
the reset/training button until a small
detent is felt.

2. While still pressing in on the reset button,
plug the module into the wall.

3. The unit will now be in the factory
shipped state with no trained devices,
all previously recognized devices will need
to be retrained according to the above
training procedure.

One Wireless Start module controlling
multiple ToolSync W receiver modules:

It is possible for one wireless start module
to control multiple ToolSync W modules. To
do this, reset both ToolSync W modules,
activate the remote start module so it starts
transmitting, then turn the ToolSync W
modules on. They will be trained to the first
wireless signal received. If this condition is
not desired, reset both modules and train
them to individual wireless start modules.

Multiple ToodSync W Receiver and
Multiple Wireless Start Modules:

It is possible for each ToolSync W module to
recognize 16 unique Start modules. This can
be achieved by systematically training one
ToolSync W receiver with associated wireless
start modules, then moving on to the next
ToolSync W Receiver. Care must be taken
when training multiple ToolSync W Receivers
to ensure that only one Receiver is being
trained at a time along with only one wireless
start module being activated at a time.

TOOLSYNC TROUBLE SHOOTING GUIDE

Problem Possible Cause Possible Solution

Machine connected to Tool draws too little current Make contract with work surface to draw more
ToolSync W will not start when current to get remote start module to transmit.
the wireless toolmodule starts

Wireless module will not Wireless Start module has not Go through training procedure
activate ToolSync W Receiver been trained for this ToolSync W

Wireless module lights are not Tool drawing too little current Drawing Make contract with work surface to draw more current
blinking when tool activates plenty of current but still not transmitting Try another tool, if unsuccessful contact customer support

2