Durr Dental CAS 1 Installation And Operating Instructions Manual

CAS 1 Combi-Separator
Installation and Operating Instructions
EN
7117100018L30

1712V002
Contents
Important information
1 About this document � � � � � � � � � � � � � � � 3
1�1 Warnings and symbols � � � � � � � � � � 3 1�2 Copyright information � � � � � � � � � � � 3
2 Safety � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
2�1 Intended purpose � � � � � � � � � � � � � � 4 2�2 Intended use � � � � � � � � � � � � � � � � � � 4 2�3 Improper use � � � � � � � � � � � � � � � � � 4 2�4 Systems, connection with other
devices � � � � � � � � � � � � � � � � � � � � � � 4 2�5 General safety information � � � � � � � � 5 2�6 Qualified personnel � � � � � � � � � � � � � 5 2�7 Protection from electric shock � � � � � 5 2�8 Only use genuine parts � � � � � � � � � � 5 2�9 Transport � � � � � � � � � � � � � � � � � � � � 5 2�10 Disposal � � � � � � � � � � � � � � � � � � � � � 5
Product description
3 Overview� � � � � � � � � � � � � � � � � � � � � � � � � 6
3�1 Scope of delivery � � � � � � � � � � � � � � 6 3�2 Special accessories � � � � � � � � � � � � 6 3�3 Disposable materials � � � � � � � � � � � � 6 3�4 Wear parts and spare parts � � � � � � � 6
4 Technical data � � � � � � � � � � � � � � � � � � � � 7
4�1 CAS 1 Combi-Separator � � � � � � � � � 7 4�2 Type plate � � � � � � � � � � � � � � � � � � � � 8 4�3 Conformity assessment � � � � � � � � � � 8 4�4 Approvals � � � � � � � � � � � � � � � � � � � � 8
5 Operation � � � � � � � � � � � � � � � � � � � � � � � � 9
5�1 Operation � � � � � � � � � � � � � � � � � � � 10 5�2 Separation � � � � � � � � � � � � � � � � � � 10 5�3 Spittoon connections � � � � � � � � � � 10 5�4 Station selection valve / safety
valve � � � � � � � � � � � � � � � � � � � � � � � 10 5�5 Amalgam separation � � � � � � � � � � � 10 5�6 Sediment level measurement � � � � 11 5�7 Operating problems � � � � � � � � � � � 11 5�8 Service key � � � � � � � � � � � � � � � � � � 11
Installation
6�1 Installation/setup room � � � � � � � � � 12 6�2 Setup options � � � � � � � � � � � � � � � � 12 6�3 Hose materials � � � � � � � � � � � � � � � 12 6�4 Installation and routeing of hoses
and pipes � � � � � � � � � � � � � � � � � � � 12
6�5 Information about electrical
connections � � � � � � � � � � � � � � � � � 12
6�6 Information about connecting
cables � � � � � � � � � � � � � � � � � � � � � � 12
7�1 Combining devices safely � � � � � � � 13 7�2 Installation of the CAS 1 in
treatment units � � � � � � � � � � � � � � � 14 7�3 Electrical connections, controller � � 15 7�4 Electrical connections � � � � � � � � � � 15
10�1 Service program ON/OFF � � � � � � � 18 10�2 Display test � � � � � � � � � � � � � � � � � � 18 10�3 Sediment level measurement � � � � 18 10�4 Motor start - motor braking � � � � � � 18 10�5 Input and output signals � � � � � � � � 18
EN
7117100018L30 1712V002 1
Contents
Operation
11�1 Ready for operation � � � � � � � � � � � 19 11�2 Amalgam collector vessel is 95%
full � � � � � � � � � � � � � � � � � � � � � � � � 19
11�3 Amalgam collector vessel is
100% full � � � � � � � � � � � � � � � � � � � 19
11�4 Amalgam collector vessel not in
position � � � � � � � � � � � � � � � � � � � � � 19
EN
11�5 Motor fault � � � � � � � � � � � � � � � � � � 20
12�1 After every treatment � � � � � � � � � � � 20 12�2 Daily after the end of treatment � � � 20 12�3 Once or twice a week before the
midday break � � � � � � � � � � � � � � � � 21
13 Replace the amalgam collector
vessel � � � � � � � � � � � � � � � � � � � � � � � � � � 21
13�1 Disposal of the collector vessel � � � 22
14�1 Tests � � � � � � � � � � � � � � � � � � � � � � 24
Troubleshooting
15 Tips for operators and service
technicians � � � � � � � � � � � � � � � � � � � � � � 25
16�1 Close CAS 1 � � � � � � � � � � � � � � � � � 28
Appendix
17 Information about EMC in
accordance with EN 60601-1-2 � � � � � � 29
17�1 General information � � � � � � � � � � � � 29 17�2 Abbreviations � � � � � � � � � � � � � � � � 29 17�3 Guidelines and manufacturer's
information � � � � � � � � � � � � � � � � � � 29
2 7117100018L30 1712V002

Important information

1 About this document

These installation and operating instructions form part of the unit�
If the instructions and information in these installation and operating instruc­tions are not followed, Dürr Dental will not be able to offer any warranty or assume any liability for the safe operation and the safe functioning of the unit�

1.1 Warnings and symbols

Warnings
The warnings in this document are intended to draw your attention to possible injury to persons or damage to machinery�
The following warning symbols are used:
General warning symbol
Biohazard warning
The warnings are structured as follows:
SIGNAL WORD Description of the type and source of
danger
Here you will find the possible conse­quences of ignoring the warning
i Follow these measures to avoid the
danger�
The signal word differentiates between four levels of danger:
DANGER
Immediate danger of severe injury or death
WARNING
Possible danger of severe injury or death
CAUTION
Risk of minor injuries
NOTICE
Risk of extensive material/property damage
Other symbols
These symbols are used in the document and on or in the unit:
Note, e�g� specific instructions regarding efficient and cost-effective use of the unit�
Comply with the Operating Instructions�
Wear hand protection�
Switch off and de-energise the unit (e�g�unplug from mains)�
Hose manifold connection
Spittoon connections
Suction unit connection
Drain connection
Unit in operation
Unit operation interrupted
Audible signal/melody sounds
Do not reuse
CE labelling
Order number
Serial number
Manufacturer

1.2 Copyright information

All names of circuits, processes, names, soft­ware programs and units used in this document are protected by copyright�
The Installation and Operating Instructions must not be copied or reprinted, neither in full nor in part, without written authorisation from Dürr Dental�
EN
7117100018L30 1712V002 3
Important information

2 Safety

Dürr Dental has designed and constructed this device so that when used properly and for the intended purpose there is no danger to people or property� Nevertheless, residual risks can remain� You should therefore observe the follow­ing notes�

2.1 Intended purpose

The CAS 1 Combi-Separator is designed for continuous separation of liquids and air and for separation of amalgam from the entire waste
EN
water from dental treatment units�

2.2 Intended use

Installation in accordance with the requirements of the water authorities in the German Federal States or in accordance with local regulations�
In accordance with the installation regulations of DIBT Berlin�
The CAS 1 Combi-Separator is designed for the separation of liquids and air as well as for the separation of amalgam from the waste water from a single treatment unit in a dry system�
Installation in dental treatment units and in prac­tice rooms (housing version)� Positioned in the suction line after the spittoon and manifold�
The minimum volume of waste water that can be supplied to the unit is 0�1l/min, but must not exceed 4�0l/min� Here, a separation efficiency of at least 95%is maintained with amalgam�
A rinsing unit with fresh water can be installed in the suction line upstream of the Combi-Sep­arator�
Installation, servicing and repairs must only be performed by qualified personnel specifically approved and authorized by Dürr Dental�
The disposable amalgam containers must only be used once�
For surgical treatments and when the Airflow is being used, the CAS1 Com­bi-Separator requires a rinsing unit to be installed, which feeds a small amount of water to the device during aspiration� This thins any liquid (e�g�saliva, blood) that occurs so it can be transported more easily�
The CAS 1 Combi Separator for KaVo treatment units must be set up in a defined installation setup in order to meet the relevant safety stand­ards� For this reason it must only be installed in the treatment units that have been designed and approved for this purpose by KaVo�
KaVo-approved treatment units: New units delivered from 01/2016 onwards:
E50, E50 Life, E70/E80, E70/E80 Vision, 1058, 1058 Life
Spare parts requirements for old units such as 1078 and 1080 among others�

2.3 Improper use

Any other usage or usage beyond this scope is deemed to be improper� The manufacturer accepts no liability for damages resulting from this� In these cases the user/operator will bear the sole risk�
The Combi-Separator must only be used to pro­cess liquids from the oral cavity� It must not be used for the aspiration of any other substances, such as dust, sludge, plaster or similar�
Only chemicals and disinfectants that will not damage the materials, e�g� OrotolPlus or equiv­alent, may be used�
The unit is not suitable for installation down­stream of 2 or more workplaces� The max� water volume of 4�0l/min must not be exceeded�
The device must not be run in continuous oper­ation; the braking process after the end of the run is required in order to keep the centrifuge drum clean�
The device must not be installed with the drain higher than the connection piece on the device�
Do not use any risers� All pipes must have a downward gradient�
Not suitable for wet rooms! Do not use this device to aspirate flammable or explosive mix­tures� Do not use the unit in a potentially explo­sive environment!

2.4 Systems, connection with other devices

Additional devices connected with medical elec­trical devices must be proven to conform with their corresponding IEC or ISO standards� All configurations must continue to comply with the standard requirements for medical systems (see IEC 60601-1-1 or section 16 of the 3rdedition of IEC60601-1 respectively)�
4 7117100018L30 1712V002
Important information
Whoever connects additional devices to med­ical electrical devices automatically becomes the system configurator and is responsible for ensuring that the system corresponds with the standard requirements for systems� Local laws take priority over the requirements outlined above�

2.5 General safety information

i When operating this device always observe
all guidelines, laws, and other rules and regulations that are applicable at the site of operation�
i Prior to each use, check condition of the
device and make sure it is in perfect working
order�
i Do not convert or modify the units� i Observe the Installation and Operating
Instructions�
i Make the Installation and Operating Instruc-
tions available to the person operating the
device at all times�

2.6 Qualified personnel

Operation
Persons who operate the units must ensure safe and correct handling based on their training and knowledge�
i Instruct or have every user instructed in han-
dling the unit�
Installation and repairs
i Installation, readjustments, alterations,
upgrades and repairs must be carried out by
Dürr Dental or by qualified personnel specifi-
cally approved and authorized by Dürr Dental�

2.7 Protection from electric shock

i When working on the units observe all the rel-
evant electrical safety regulations�
i Never touch the patient and unshielded plug
connections on the device at the same time�
i Immediately replace any damaged lines and
connections�
Observe the EMC rules concerning medical devices
i Observe specific precautionary measures
relating to electromagnetic compatibility (EMC)
for medical devices, see "17 Information
about EMC in accordance with EN 60601-1-
2"�

2.8 Only use genuine parts

i Only use Dürr Dental parts or accessories and
special accessories specifically approved by Dürr Dental�
i Only use only genuine working parts and
spare parts�
DÜRR MEDICAL accepts no liability for damages or injury resulting from the use of non-approved accessories or special accessories, or from the use of non-gen­uine working parts or spare parts�
The use of non-approved accessories, special accessories or non-genuine working parts / spare parts (e�g�mains cable) can have a negative effect in terms of electrical safety and EMC�

2.9 Transport

The original packaging provides optimum pro­tection for the device during transport�
If required, original packaging for the unit can be ordered from Dürr Dental�
Dürr Dental does not accept any respon­sibility or liability for damage occurring during transport due to the use of incor­rect packaging, even where the unit is still under guarantee�
i Only transport the device in its original pack-
aging�
i Keep the packing materials out of the reach
of children�

2.10 Disposal

The unit may be contaminated� Instruct the company disposing of the waste to take the relevant safety precautions�
i Decontaminate potentially contaminated parts
before disposing of them�
i Uncontaminated parts (e�g� electronics, plas-
tic and metal parts etc�) should be disposed of in accordance with the local waste disposal regulations�
i If you have any questions about the correct
disposal of parts, please contact your dental trade supplier�
EN
7117100018L30 1712V002 5
1

Product description

3 Overview

EN
1 CAS1 Combi-Separator

3.1 Scope of delivery

The scope of delivery can vary slightly depending on the version�
The following items are included in the scope of delivery:
– Combi-Separator – Replacement disposable amalgam container – Installation and operating instructions – Operating Handbook

3.3 Disposable materials

The following materials are consumed during operation of the device and must be ordered separately:

3.4 Wear parts and spare parts

The following working parts need to be changed at regular intervals (refer to the "Maintenance" section):
Information on spare parts can be found on the website portal for authorised spe­cialist dealers under: www�duerrdental�net�

3.2 Special accessories

The following optional items can be used with the device:
Various installation sets are available on request� Display panel � � � � � � � � � � � � � � �7805-116-00E Cable for display panel, 1m � � � � 9000-119-043 Cable for display panel, 3m � � � � 9000-119-042 Station selection valve � � � � � � � � � � 7560-500-60 Station selection valve for CAS1 /
6 7117100018L30 1712V002
Product description

4 Technical data

4.1 CAS 1 Combi-Separator

Electrical data – centrifuge motor
Nominal voltage V 24 AC Frequency Hz 50 / 60 Rated power VA 100
Electrical data – electronics
Nominal voltage V 24 AC Nominal current A 0�2 Signal input from the hose manifold V 24 AC/DC
Media
Air flow volume l/min 300 Flow rate high The suction system must be suitable for a high flow rate in accordance with ENISO10637� Max� pressure hPa/mbar -160 Min� volume of aspiration fluid max� Water supply, spittoon l/min ≤ 3 Total flow of waste liquids l/min ≤ 4 Usable volume in amalgam collecting
container ccm c� 90 Replacement interval 4 - 6 months
l/min l/min
0�1 1�0
EN
General data
Drive motor nominal speed rpm 2800 Operating mode S5 95% DC* Type of protection IP 20 Protection class II Noise level ** approx� dB(A) 56 Dimensions (H x W x D) mm 255 x 151 x 110 Weight, approx� kg 2�7 Separation rate % 95 Medical device (class) I
* DC = duty cycle ** Noise levels in acc� with EN ISO 1680 "airborne noise emissions"; measured in a sound-proofed
room� The levels are average values with a tolerance of ±1�5dB(A)� Higher values may be obtained in rooms with reverberating sound characteristics�
Ambient conditions during storage and transport
Temperature °C -10 to +60 Relative humidity % < 95
Ambient conditions during operation
Temperature °C +10 to +40 Relative humidity % < 70
7117100018L30 1712V002 7
Product description
1

4.2 Type plate

The type plates are located on the cover of the motor�
EN
1 Type plate

4.3 Conformity assessment

This device has been subjected to conformity acceptance testing in accordance with the current relevant European Union guidelines� This equipment conforms to all relevant require­ments�

4.4 Approvals

Centre of Competence in Civil Engineering, Berlin
Test number Z-64�1-20
Separation method compliant with stand­ard
ISO 11143 Type 1
8 7117100018L30 1712V002

5 Operation

9a 9b
10 9c
11
12
13
14
15
1
6
Product description
CAS 1
5
2
7
3
4
8
EN
1 Fluid intake 2 Vacuum, to suction unit 3 Aspiration input 4 Fluid output 5 Motor 6 Separation 7 Separation rotor 8 Centrifuge 9 Light barriers (3x) 10 Sensor enclosure 11 Cone pump 12 Amalgam collector vessel 13 Float sensor 14 Fluids 15 Amalgam particles
7117100018L30 1712V002 9
Product description

5.1 Operation

CAS1 Combi-Separator
The task of the CAS1 combi-separator is to provide continuous separation of secretions and air as well as the amalgam separation of all the waste water from the treatment unit�
The waste water flows through the connection (1) from the spittoon directly into the centrifuge (8) and amalgam separation�
During the suction phase the aspirated secre­tions are separated from the aspirated air in the separation unit (6)� The secretions accumulating in the separation unit are continuously trans-
EN
ported to the centrifuge (8), where the amalgam particles are then separated�
Underneath the centrifuge is a replaceable amalgam collector vessel (12), into which the separated amalgam particles (15) are rinsed once the centrifuge (8) is switched off� A float sensor (13) checks the level within the collector vessel and sends a signal to the display panel when it needs replacing� In combination with a light barrier (9c), this float sensor also monitors whether a collector vessel is in use�
The compact size of the CAS1 Combi-Separa­tor allows it to be installed in dental treatment units� This results in short secretion carrying lines� After the centrifuge is switched off, the braking cycle triggers a self-cleaning process� This self-cleaning process also leads to smooth and silent running, as well as providing a sepa­ration efficiency of more than 95%, even under heaviest loads�

5.2 Separation

At the inlet connection (3) of the CAS1, the aspirated fluid/air mix is accelerated and set into a spiral motion in the separation unit (6)� The resulting centrifugal forces sling the aspirated particles against the outer wall� The air is contin­uously separated from the fluid and escapes via the spinning separation rotor (7) to the suction unit�
The aspirated air is subject to high centrifugal forces by the separation rotor (7), which is driven by the motor (1), which ensures that no fluid or blood foam can be carried into the suc­tion unit�
The spiral motion feeds the separated fluid con­tinuously to the pump wheel, which transports the fluid into the collector vessel� The fluid is transported to the centrifuge (8) via a pump cone (11)�
An external station selection valve connects the CAS1 with the suction unit via the vacuum connection (2)�

5.3 Spittoon connections

The waste water from the spittoon flows through a protective strainer on the fluid inlet (1) and into the collector vessel (12)� Once sufficient fluid has been collected, the float sensor (13) activates a light barrier (9a) and (9b) via a sensor housing (10) and switches on the motor (1)� The fluid is transported to the centrifuge (8) via a pump cone (11)�

5.4 Station selection valve / safety valve

The station selection valve has 2 tasks: 1st task: The station selection valve interrupts the suction
flow between the hose manifold and the suction unit� As soon as a suction hose is removed from the hose manifold, a solenoid valve opens the station selection valve and suction flow is enabled�
2nd task: The station selection valve also acts as a safety
valve� If the CAS1 is over-full or not functioning properly, the system will perform a safety shut­down� This safety shutdown prevents fluids from being drawn into the dry suction pipe�
For single station suction systems, the station selection valve takes over the function of the safety valve�
In various types, a station selection valve is already integrated in the CAS1� The station selection valve is on the connection (2) of the CAS1�

5.5 Amalgam separation

The switches in the hose manifold or the light barrier of the sensor system switch on the motor and the associated centrifuge (8)�
The fluid containing amalgam particles flows continuously to the collector vessel (12)� The fluids ejected by the centrifuge are pumped through the fluid output (4) to the central waste water system�
10 7117100018L30 1712V002
As soon as no further fluid is fed to the amal­gam separator, e�g� when the suction hose is placed back in the hose manifold, the centrifuge drum is switched off after a short delay time� This switch-off brakes the motor, as a result of which the ring of water, which continues to rotate due to inertia, rinses the separated parti­cles out of the centrifuge (8) downwards into the collector vessel�
The separated amalgam particles form a sed­iment in the replaceable collector vessel� The level of fluid in the collector is regulated by the pump cone so that the risk of fluid escaping when the collector vessel is changed can be avoided�

5.6 Sediment level measurement

The fill level in the collector vessel (12) is checked by a float sensor (13) every time the main power switch is switched on�
The centrifuge motor starts, fluid is transported via the pump cone to the centrifuge drum (8) and provides a constant level of fluid (under­side of the cone pump) in the collector vessel� The float sensor sinks� Two light barriers (9a) and (9b) measure the fluid level� Once the level reaches 95% in the collector vessel, this is dis­played on the display panel�
Product description
EN

5.7 Operating problems

If the unit is not ready for operation due to a fault, this will be indicated on the display panel via illuminated LEDs and an audible signal�

5.8 Service key

On the display panel there is a service key that can be used to switch off the audible signal in the event of a fill level warning or if a fault mes­sage is indicated� This button can also be used to start the device manually� To do this, press the button for longer than 2 seconds until the drive motor starts up�
7117100018L30 1712V002 11

Installation

6 Requirements

6.1 Installation/setup room

The room chosen for set up must fulfil the fol­lowing requirements:
– Closed, dry, well-ventilated room – Should not be a room made for another pur-
pose (e�g� boiler room or wet cell)

6.2 Setup options

EN
CAS1 Combi-Separator
– Directly in the treatment unit� – In a special housing in an extension of the
treatment unit�

6.3 Hose materials

For waste connections and suction lines only use the following hose types:
– Flexible spiral hoses made of PVC with inte-
grated spiral or equivalent hoses
– Hoses that are resistant to dental disinfectants
and chemicals
Plastic hoses will display signs of ageing over time� Therefore, they should be inspected regularly and replaced as nec­essary�
The following types of hoses must not be used:
– Rubber hoses – Completely PVC hoses – Hoses that are not sufficiently flexible
6.4 Installation and routeing of hos­es and pipes
i Execute the on-site pipe installation in accord-
ance with the applicable local regulations and standards�
i Lay the hose installation of the drains to or
from the unit at a sufficient incline�
If incorrectly laid, the hoses can become blocked with sedimentation�

6.5 Information about electrical connections

i Ensure that electrical connections to the
mains power supply are carried out in accord­ance with current valid national and local reg­ulations and standards governing the installa­tion of low voltage units in medical facilities�
i Install an all-pole disconnect switch with a
contact opening width of at least 3mm in the electrical connection to the mains power supply�
i Observe the current consumption of the
devices that are to be connected�
i Install electrical lines without mechanical ten-
sion�
i Make the electrical connection via the main
power switch of the treatment unit or via the main power switch of the practice�

6.6 Information about connecting cables

Mains supply cable
Installation type Line layout (minimum
requirements)
Fixed installation – Plastic sheathed cable
(e�g� typeNYM-J)
Flexible – PVC flexible line
(e�g�H05VV-F)
or
– Rubber connection
(e�g�H05RN-F or H05RR-F)
12 7117100018L30 1712V002
Installation
Control cable
Installation type Line layout (minimum
requirements)
Fixed installation – Shielded sheathed cable
(e�g� (N)YM (St)-J)
Flexible – PVC data cable
with shielded cable sheathing, as used for telecommunications and IT processing systems (e�g� type LiYCY)
or
– Lightweight PVC control
cable with shielded cable sheathing
Wire cross-section
Unit feed:
– 0�75 mm²
Connection external valves / units:
– 0�5 mm²

7 Installation

Prior to working on the device or in case of danger, disconnect it from the mains (e�g� pull the mains plug)�

7.1 Combining devices safely

Take care when connecting units together or to parts of other systems as there is always an ele­ment of risk (e�g� due to leakage currents)�
i Only connect units when there can be no
question of danger to operator or to patient�
i Only connect units when it is safe to do so
and there is no risk of damage or harm to the surroundings�
i If it is not 100% clear from the unit data sheet
that such connections can be safely made or if you are in any doubt, always get a suitably qualified person (e�g� the manufacturer) to verify that the setup is safe�
A copy of the system manufacturer‘s declaration in accordance with Article 12 of Directive 93/42/EEC can be found in our download section at www�duerrden­tal�com (document no� 9000-461-264)�
EN
7117100018L30 1712V002 13
Installation
1
2
3
4

7.2 Installation of the CAS 1 in treatment units

WARNING Infection due to contaminated unit
i Clean and disinfect the suction before
working on the unit�
i Wear protective equipment when
working (e�g� impermeable gloves, protective goggles and mouth and nose protection)�
Attach the unit vertically at a suitable position
EN
in the treatment unit�The unit is mounted on rubber pads and suspended in a metal frame� This mounting arrangement prevents the trans­mission of any vibrations to the treatment unit while the device is running� Vibrations may occur if the unit is not positioned vertically� A minimum distance of 3mm must be maintained to the surroundings�
Inlet and outlet hoses
Connect and attach the inlet and outlet hoses with DürrConnect connectors to the relevant connections on the unit�Route the hoses at an incline�
Recommended diameter of the connection hoses: 25mm�
The minimum nominal width for the outlet hose is 15mm�
1 Hose manifold 2 Spittoon 3 Outlet 4 Suction unit
Spittoon connections
In some dental units it is possible that noises can be heard at the spittoon, which are ampli­fied by the funnel shape of the spittoon itself� In this case, the outlet between spittoon and
Station selection valve
In various types, the station selection valve is directly mounted on the CAS1� The station selection valve (for separate installation) should be fitted in the suction pipe in the treatment unit, preferably near the end connection in the floor socket� In some installation setups the station selection valve also functions as a safety valve, so its actuation must be implemented via the CAS1�
For further information, refer to the station selec­tion valve installation and operating instructions
14 7117100018L30 1712V002
CAS1 should be bled� A corresponding siphon trap with ventilation is available as a special accessory�
Rinsing unit
It is recommended that the suction system is equipped with a rinsing unit, e�g� in the treat­ment unit� The rinsing unit provides a small amount of water during aspiration� This dilutes the aspirated fluids (blood, saliva, rinsing water, etc�), which can then be transported more effec­tively�
For further information, refer to the rinsing unit installation and operating instructions
Installation
81
B

7.3 Electrical connections, controller

Power supply:
– Safety transformer order number:
A Place selection valve B Rinsing unit C Suction unit relay (alternative) D Display panel, external
9000-150-46
or
– Safety transformer 24VAC with a with an
isolator consisting of two means of patient protection (MOPP) between the mains circuit and secondary circuit, min� 100VA, second­ary fuse T4AH (or IEC60127-2/V T4AH, 250V)
H1
X9
M
F1
230V 24V
24V
A
C
X1
H2
X2
X3
X3.1
X3.2
X4
H3 H4
X8 X6
X6A
X7
D
X8
0

7.4 Electrical connections

Station selection valve / safety valve
i Connect the station selection valve / safety
valve using a 2-core wire with connector to the X3 connection of the control�
Rinsing unit
i Connect the rinsing unit using a 2-core wire
with connector to the X3 connection of the control�
At the connection for the rinsing unit, a suction unit relay, forexample, can be connected if there is no isolation pres­ent between the suction unit signal and station selection valve in the treatment unit� Note the power consumption of the suction unit relay�
Display panel
The display panel is used to indicate messages acoustically and visually (via LEDs)�
A display panel is already integrated in the unit and should be visible/audible at all times�
If the display panel is not visible/audible, fit an additional display panel in an easily visible loca-
EN
tion� The display panel is connected to the X6
X1 Power supply in accordance with
EN60601-1, 24VAC X2 Signal input 24VAC/DC X3�1 Place selection valve / safety valve (only
CAS1, max� output 8W) X3�2 Rinsing unit (CAS1 only) X4 CAN bus X6 Display panel, external (X6A = connection
for predecessor model)
socket (RJ-45 socket)� An existing Dürr Dental display panel with a 6-pin connector can be connected to the X6A connector when replacing an older device�
If the installation of the amalgam separator in a neighbouring room or in the basement results in distances of more than 3m, we recommend installing a shielded network cable with RJ-45 sockets�
X7 Sensor technology X8 Production interface X9 Motor H1 Motor control display H2 Manifold control display H3 Place selection valve control display H4 Control display, collecting container missing
7117100018L30 1712V002 15
Installation
8 Commissioning and first
start-up
In many countries technical medical products and electrical devices are sub­ject to regular checks at set intervals� The owner must be instructed accordingly�
i Turn on the unit power switch or the main
surgery switch�
i Carry out an electrical safety check in accord-
ance with applicable local regulations (e�g� the German Ordinance on the Installation, Oper-
EN
ation and Use of Medical Devices / Medizin­produkte-Betreiberverordnung) and record the results as appropriate, e�g� in the technical log
book�
i Check the aspiration function� i Check the start function via the spittoon� i Check the connections, hoses and device for
leaks�
16 7117100018L30 1712V002

9 Service program

Installation
EN
7117100018L30 1712V002 17
Installation
10 Description of the service
program
Wear protective equipment to avoid any risk of infection (e�g� liquid-tight pro­tective gloves, protective goggles, face mask)�
The various unit functions can be checked with the aid of the service program�
The individual program steps are:
– Display test – Sediment level measurement
EN
– Motor start and motor braking with rpm check – Input and output signals
Function of the service key:
– By pressing the service key twice the next
individual program step is called up� – By pressing the service key once that pro-
gram step is repeated�
A press of the service key is confirmed by an audible signal�

10.1 Service program ON/OFF

On
– Press the service key and switch on the volt-
age supply to the unit� – As soon as a signal melody can be heard,
release the service key�
The green, yellow and orange LEDs on the
display panel light up (display test) and the
service program is activated�
Off
Switch off the main supply to the unit�

10.2 Display test

The display test is activated as soon as the ser­vice program is started� The LEDs on the display panel are checked� All three LEDs must come on� There is also an audible signal, which can be switched off by pressing the service button�

10.3 Sediment level measurement

While the service program is activated, the safety check for the collector vessel is deactivated�
The sediment level measurement can be used to check the function of the sediment sensor and the function of the LEDs�
Every time the service key is pressed, the sedi­ment level is checked� If a test collector vessel is used for this, the different levels can be scanned and made visible on the display panel�
While changing the collectors (collector vessel ­test collector vessel ) in the service program the unit remains in the ON state�

10.4 Motor start - motor braking

The drive motor starts and, after approx� 5sec­onds, braking is applied� If the service key is pressed during these 5 seconds, the motor will immediately be braked�
This procedure can be repeated by pressing the service key 1x again�
The drive motor starts up� As a result of the rpm monitoring, the LED will
change from orange to green upon start-up and from green to orange upon braking�

10.5 Input and output signals

– After this program item is activated, the yellow
LED flashes and a cycled DC voltage (approx� 22-30 V) can be measured at the terminal for the rinsing unit�
– If the suction hose is lifted off the hose mani-
fold the green LED will also come on�
– Removal of the collecting container causes
the red LED to illuminate�
18 7117100018L30 1712V002
2
3
4
5
6
1

Operation

11 Display/handling

11.3 Amalgam collector vessel is 100% full

Yellow LED is on
Red display flashes
Audible signal melody sounds
– At a fill level of 100% the signal melody can no
longer be switched off by pressing the reset button�
– The collecting container needs to be replaced�
Wear protective equipment to avoid any risk of infection (e�g� liquid-tight pro­tective gloves, protective goggles, face mask)�
1 Display panel 2 RED display 3 GREEN LED 4 Audible signal/melody 5 Reset/service key 6 YELLOW LED

11.1 Ready for operation

Green LED is on

11.2 Amalgam collector vessel is 95% full

Yellow LED is on
Green LED is on
Audible signal melody sounds
– At a fill level of 95%, the signal melody can be
switched off by pressing the reset button� The device is then ready for operation again�
– The yellow LED comes on as a reminder that
the amalgam collector vessel is due to be changed� The level display is repeated every time the unit is switched on at the main power switch�
We recommend changing the amalgam collector vessel when it reaches 95% full�
7117100018L30 1712V002 19
– The separator will not be ready for operation
again until the amalgam collecting container has been replaced

11.4 Amalgam collector vessel not in position

Red display flashes
Audible signal
– Press the reset button briefly to switch off the
audible signal� – Switch off the device� – Insert the collecting container� – Switch on the unit� – Green LED lights up – "Ready for operation“
If this error message occurs when the collecting container is correctly inserted, this indicates that there is a technical defect – inform your Service Technician�
EN
Operation

11.5 Motor fault

Red display and
green LED flash alternately
Audible signal
– Press the reset button briefly to switch off the
audible signal�
– If the reset button is pressed for longer than 2
seconds the unit can be restarted�
– Green LED lights up – "Ready for operation“
EN
If, after pressing the reset button repeat­edly, the fault report reappears again each time, this indicates a technical defect – inform your Service Technician�

12 Disinfection and cleaning

NOTICE Device malfunctions or damage due to use of incorrect media
Guarantee claims may become invalid as a result�
i Do not use any foaming agents, e�g�
household cleaning agents or instru-
ment disinfection agents�
i Do not use abrasive cleaners� i Do not use agents containing chlo-
rine�
i Do not use any solvents like acetone�

12.1 After every treatment

i Aspirate a glass of cold water through the
large and the small suction hoses� Do this even if only the small suction hose was actu­ally used during treatment�
Suction through the large suction hose causes a large amount of air to be drawn up, thereby considerably increasing the cleaning effect�

12.2 Daily after the end of treatment

After higher workloads before the midday break and in the evening
The following are required for disinfection/clean­ing:
– Material-compatible, non-foaming disin-
fection/cleaning agents with Dürr Dental
approval, e�g� Orotol plus� – Unit care system, e�g� OroCup
i To pre-clean, suck up 2 litres of water with the
care system�
i Aspirate the disinfection/cleaning agent with
the care system�
20 7117100018L30 1712V002
Operation

12.3 Once or twice a week before the midday break

Under harsher conditions (e�g� hard water or frequent use of prophylaxis powders) 1x daily before the midday break
The following are required for cleaning:
– Material-compatible, non-foaming special
cleaning agents that have been approved by
Dürr Dental, e�g� MD 555 Cleaner – Unit care system, e�g� OroCup
i To pre-clean, suck up 2 litres of water with the
care system�
i Aspirate the cleaning agent with the care
system�
i Rinse with ca� 2 l water after the application
time�
13 Replace the amalgam
collector vessel
WARNING Risk of contamination if the amalgam collector vessel is reused since the collector vessel is not water-tight.
i Do not use the collector vessel more
than once (disposable item)�
Wear protective equipment to avoid any risk of infection (e�g� liquid-tight pro­tective gloves, protective goggles, face mask)�
We strongly recommend that the amal­gam collector vessel should only be changed in the morning before the start of work� This will prevent fluid from drip­ping out of the drum while it is being changed�
i Disconnect all power from the device� i Remove the full amalgam collecting container
and from the device�
i Pour disinfectant for suction units (e�g� Orotol
plus, 30 ml) into the full amalgam collector vessel�
i Close and secure the full amalgam collector
vessel using the cap� Observe the markings on the cap and on the collector vessel�
i Place the securely closed amalgam collector
vessel into its original packaging and seal�
i Insert a new amalgam collector vessel in the
unit and clamp it in position� Only use original amalgam collector vessels�
i Switch on the power supply� The device is
ready for operation again�
EN
7117100018L30 1712V002 21
Operation

13.1 Disposal of the collector vessel

Used amalgam collector vessels must not be sent in the post!
Dürr Dental is not a waste management company and is not allowed by law to accept any filled amalgam collector ves­sels�
i Arrange to have filled amalgam collector
vessels collected from the surgery by a local waste management company�
i New amalgam collector vessels should be
EN
ordered from your specialist dental equipment retailer�
i Document the replacement and legally com-
pliant disposal of the filled waste amalgam collector vessel in the Operating Handbook�
In some countries the owner is required to keep an operating handbook� This operating handbook must document all maintenance work, service work, checks and amalgam disposal�
22 7117100018L30 1712V002
Operation

14 Maintenance

All maintenance work must be performed by a qualified expert or by one of our Service Tech­nicians�
Prior to working on the device or in case of danger, disconnect it from the mains (e�g� pull the mains plug)�
WARNING Infection due to contaminated unit
i Clean and disinfect the suction before working on the unit� i Wear protective equipment when working (e�g� impermeable gloves, protective goggles
and mouth and nose protection)�
Maintenance interval Maintenance work
Dependent upon the level of usage of the device
Annually i Cleaning of the suction unit in accordance with the operating instruc-
Every 3 years i Replace the rubber grommets on the connections� *
Every 5 years i Replace the centrifuge drum and seal� *
* Only by customer services service technicians�
i Replace the amalgam collecting container when a fill level of 95% or
100% is indicated on the display panel
i Clean or replace protective sieves during replacement of the amalgam
collecting container� At the latest, do this when the suction or draining power of the device decreases�
tions�
i Clean the float� * i Replace the bellows� *
i Replace the float� *
i Replace all O-rings (from the replacement parts kit) in the device� * i Replace the rubber grommets on the connections� * i Replace the float� *
EN
7117100018L30 1712V002 23
Operation

14.1 Tests

WARNING Infection due to contaminated unit
i Clean and disinfect the suction before
working on the unit�
i Wear protective equipment when
working (e�g� impermeable gloves, protective goggles and mouth and nose protection)�
In some countries the owner is required
EN
to keep an operating handbook� This operating handbook must document all maintenance work, service work, checks and amalgam disposal�
Annual inspection
This inspection should only be carried out by suitably trained staff�
For inspection, the following are required:
– Test vessel
Work steps to be performed:
i General functional check (e�g� aspiration, spit-
toon inlet)
i Service program
The following measurement times apply to fill level measurements with a test vessel:
– For a fill level of 95%, the measurement result
is displayed after approx� 30sec, whereby the drive motor is briefly switched off during the measurement�
– At a fill level of 100% the measurement result
is displayed after approx� 90sec continuous running�
Work steps to be performed:
i Fill the test vessel with water and insert it into
the unit�
i Start the device and wait until it switches off
again�
i Once the device has switched off, remove
the test vessel and measure the remaining amount of water�
The unit is working correctly if:
– there is at minimum content of 140ml in the
test vessel
If there is less fluid, clean the centrifuge drum or check the operation of the unit�
Inspection of the general operating condition every 5 years
This inspection must be carried out every 5 years (in accordance with the German Waste Water Regulations, Annex 50, Dental Treatment) by an inspector in accordance with national regulations�
For inspection, the following are required:
– Test vessel – Measuring beaker
24 7117100018L30 1712V002
3
5
6
1

Troubleshooting

15 Tips for operators and service technicians

Any repairs above and beyond routine maintenance must only be carried out by suitably quali­fied personnel or by one of our service technicians�
WARNING Infection due to contaminated unit
i Clean and disinfect the suction before working on the unit� i Wear protective equipment when working (e�g� impermeable gloves, protective goggles
and mouth and nose protection)�
Prior to working on the device or in case of danger, disconnect it from the mains (e�g� pull the mains plug)�
2
4
EN
1 Display panel 2 RED display 3 GREEN LED 4 Audible signal/melody 5 Reset/service key 6 YELLOW LED
Fault Probable cause Solution Device not "ready for
operation" No display on the display
panel.
7117100018L30 1712V002 25
The main power switch of the treatment unit or surgery is not switched on
If an external display panel is fitted: cable not correctly con­nected
i Main power switch ON
i Check cable connections
Troubleshooting
Fault Probable cause Solution Yellow display is on
GREEN LED illuminates Audible signal melody
sounds
Yellow display is on Red display flashes Audible signal melody
sounds
EN
The RED and GREEN dis­plays flash alternately
Audible signal
Orange LED flashes Audible signal
Water accumulating in the spittoon
Suction power too weak or interrupted
Device running continu­ously
Noise at the spittoon Outlet ineffective or not vented i Check or retrofit the ventilation� *
Amalgam collecting container is
95% full
Float sensor dirty or blocked i If this display occurs repeatedly
Amalgam collecting container is
100% full
Float sensor dirty or blocked i If this display occurs repeatedly
Waster water line/siphon trap
dirty
Motor is dirty or defective i Check motor for smooth run-
Contact problems at X9 i Plug in the connector correctly� *
Amalgam collecting container not
correctly in position
Float sensor missing i Insert the float sensor� *
Coarse sieve in the fluid inlet
blocked
Outlet ineffective or not vented i Check or retrofit the ventilation� *
Coarse sieve is blocked on the
inlet of the aspiration
Place selection valve not or
incompletely open
Float sensor blocked in water
start position
Start signal at the signal input (X2) i Check the control voltage� *
Waster water line/siphon trap
dirty
i Change the amalgam collecting
container�
even when the collecting con­tainer is empty, check that the float sensor can move freely�
i Change the amalgam collecting
container� Audible signal can no longer be switched off�
even when the collecting con­tainer is empty, check that the float sensor can move freely�
i Clean the waste water line/si-
phon trap� *
ning; replace the centrifuge if necessary� *
i Replace the device� *
i Replace the PCB main board
and connector on the motor� *
Press the service key briefly to switch off the audible signal
i Switch OFF the device� i Insert the amalgam collecting
container in the correct position�
i Switch ON the device�
i Clean the coarse sieve�
i Clean the coarse sieve�
i Check the control voltage� * i Clean the place selection valve�
*
i Clean the float� * i Free up the float sensor linkage
so that it can move freely� *
i Clean the waste water line/si-
phon trap� *
26 7117100018L30 1712V002
Fault Probable cause Solution Increased vibration of the
device
Water cannot be pumped away or only insufficiently
* Only by customer services service technicians�
Pump cone dirty i Clean or replace the pump
Centrifuge dirty i Clean or replace the centrifuge� * Water supply too low i Introduce water into the suction
Centrifuge dirty i Clean or replace the centrifuge Waster water line/siphon trap
dirty
cone� *
pipe�
i Retrofit the rinsing unit� * i Check the rinsing unit for its
correct installation position� *
i Check the function of the rinsing
unit� *
i Clean the waste water line/
siphon trap
Troubleshooting
EN
7117100018L30 1712V002 27
Troubleshooting

16 Transporting the unit

WARNING Infection due to contaminated unit
i Disinfect the unit before transport� i Close all media connections�
Wear protective equipment to avoid any risk of infection (e�g� liquid-tight pro­tective gloves, protective goggles, face mask)�
i Before disassembly, clean and disinfect the
suction unit and the unit using a suitable disin-
EN
fectant approved by Dürr Dental�
i Disinfect a defective unit using a suitable sur-
face disinfection agent�
i Seal all connections with sealing caps� i Pack the unit securely in preparation for trans-
port�

16.1 Close CAS 1

2
1
21
1 Dummy bushing 2 Ring clamp
28 7117100018L30 1712V002

Appendix

17 Information about EMC in accordance with EN 60601-1-2

17.1 General information

The information in this leaflet includes excerpts from the relevant European standards for electrical, medical devices� It must be observed when installing Dürr Dental devices or combining them with products of other manufacturers� If you are uncertain about anything, please refer to the complete standard�

17.2 Abbreviations

EMC Electromagnetic compatibility HF High frequency U
T
V
1
E
1
P Rated power of the transmitter in Watts (W) in accordance with the specifications of the
d Recommended safety distance in metres (m)

17.3 Guidelines and manufacturer's information

Electromagnetic emissions for all devices and systems
The device is designed for operation in an electromagnetic environment as specified below� The cus­tomer or operator of the device should ensure that the device is operated in such an environment�
Interference emission measurements
HF emissions in accord­ance with CISPR11
HF emissions in accord­ance with CISPR11
Harmonics in acc� with IEC61000-3-2
Voltage fluctuations/flickers in acc� with IEC61000-3-3
Rated voltage of the device (supply voltage)
, V2Compliance level for the test in acc� with IEC61000-4-6
Compliance level for the test in acc� with IEC61000-4-3
transmitter manufacturer
Compli­ance
Group 1 The separator uses HF energy exclusively for internal
Class B The separator is suitable for use in all facilities including
Class A
Compliant
Electromagnetic environment - guidelines
functions� For this reason, HF emissions are very low and it is unlikely that any interference will be caused to neighbouring electronic devices�
those in living areas and areas that are directly con­nected to the public mains electricity supply which also supply buildings used for residential purposes�
EN
7117100018L30 1712V002 29
Appendix
Resistance to electromagnetic interference (immunity) for all devices and systems
The device is designed for use in electromagnetic environments specified below� The customer or operator of the device should ensure that the device is operated such an environment�
Interference immu­nity tests
Electrostatic dis­charge (ESD) in acc� with IEC61000-4-2
IEC 60601 - test level
±8kV contact dis­charge
±2; 4; 8; 15kV air discharge
Compliance level Electromagnetic environment
- guidelines
±8kV contact dis­charge
±2; 4; 8; 15kV air discharge
Floors should be made of wood or cement, or covered with ceramic tiles� If the floor is cov­ered by synthetic material, then the relative humidity must be at least 30%�
Electrical fast tran-
EN
sient/burst immunity test in accordance with IEC61000-4-4
Voltage surge in accordance with IEC61000-4-5
±2kV for mains cables
±1kV for input and output cables
±0,5; 1kV voltage outer conduc­tor-outer conductor
±2kV for mains cables
±1kV for input and output cables
±0�5; 1kV symmetri­cal voltage
The quality of the supply voltage should correspond to a typical commercial or hospital environ­ment�
The quality of the supply voltage should correspond to a typical commercial or hospital environ­ment�
Voltage drops, short­term interruptions and fluctuations of the supply voltage in accordance with IEC61000-4-11
(> 95%
< 5% U
T
drop in UT) for 1/2 period
70% U
(30% drop
T
in UT) for 25 periods < 5% U
(> 95%
T
drop in UT) for 5 s
(> 95%
< 5% U
T
drop in UT) for 1/2 period
70% U
(30% drop
T
in UT) for 25 periods < 5% U
(> 95%
T
drop in UT) for 5 s
The quality of the supply voltage should correspond to a typical commercial or hospital envi­ronment� If the operator of the device needs the unit to con­tinue working even if the mains power supply is interrupted, we recommend powering the device from an uninterruptible power supply (UPS) or from a battery�
Magnetic field for a supply frequency (50/60Hz) in accordance with IEC61000-4-8
30 A/m 30 A/m The magnetic fields at electrical
frequency should be within the range of typical values encoun­tered in a commercial or hospi­tal environment�
Table 1: Resistance to electromagnetic interference (immunity) for all devices and systems
30 7117100018L30 1712V002
Appendix
Electromagnetic interference immunity for devices or systems that are not life-sustaining
Portable and mobile communication devices should not be used any closer to the unit (including cables) than the recommended safety distance, which is calculated based on the applicable formula for the transmission frequency�
Interference immunity tests
Conducted HF disturbance
IEC 60601 - test level
3V
150kHz to
eff
80MHz
Compliance
Recommended safety distance
level
[V1] = 3 V d = 1�2 ⋅ √P
variables in accordance with IEC61000-4-6
Emitted HF distur­bance variables in accordance with
3 V/m 80MHz to 2�5GHz
] = 3 V/m d = 1�2 ⋅ √P for 80 MHz to 800 MHz
[E
1
d = 2�3 ⋅ √P for 800 MHz to 2�5 GHz
IEC61000-4-3
EN
P Rated power of the transmitter in Watts (W) in accordance with the specifications of the
transmitter manufacturer
d Recommended safety distance in metres (m)
The field strength of stationary communication devices should be lower than the compli­ance level for all frequencies based on inspections on sitea�
b
Interference is possible in the environment of units that have the following symbols�
Comment 1 The higher frequency range applies for 80 MHz and 800 MHz� Comment 2 These guidelines may not apply in all cases� The propagation of electromagnetic
radiation is affected by absorption and reflection on the building, objects and people�
a
The field strength of stationary transmitters, such as the base stations of mobile phones and land mobile radios, amateur radio stations, AM and FM radio and television broadcasters, for example, cannot be accurately predicted� In order to determine the electromagnetic environment with regard to stationary transmitters, a study of electromagnetic phenomena at the site should be considered� If the measured field strength at the location where the unit is used exceeds the compliance levels stated above, the unit should be monitored to verify that it works as intended� If unusual performance char­acteristics are observed additional measures may be required, such as a changing the orientation of the unit or moving it to a different location�
b
Over the frequency range of 150 kHz to 80 MHz, the field strength should be less than [V1] V/m�
7117100018L30 1712V002 31
Appendix
Recommended safety distance between portable and mobile HF communication devices and the unit
The device is designed for use in the electromagnetic environments specified below, in which the HF disturbance variables are controlled� The customer or the operator of the device can help to prevent electromagnetic interference by maintaining the minimum distances between mobile HF communica­tion equipment (transmitters) and the device as recommended below in accordance with the maxi­mum output line of the communication equipment�
Keep a minimum distance of 30 cm between the device and mobile communication devices�
Rated power of the transmitter (W)
EN
0�1 0�38 0�38 0�73 1 1�2 1�2 2�3 10 3�8 3�8 7�3 100 12 12 23
Table 2: Recommended safety distance between portable and mobile HF communication devices and the unit
For transmitters whose maximum rated power is not specified in the table shown above, the rec­ommended safety distance d in metres (m) can be determined from the formula that belongs to the respective column where P is the maximum rated power of the transmitter in watts (W) in accordance with the specifications of the transmitter manufacturer�
Comment 1 The higher frequency range applies for 80 MHz and 800 MHz� Comment 2 These guidelines may not apply in all cases� The propagation of electromagnetic
waves is affected by absorption and reflection on the building, objects and people�
Safety distance based on the transmission frequency (m)
150 kHz to 80 MHz d = 1.2 ⋅√P
80 MHz to 800 MHz d = 1.2 ⋅√P
800 MHz to 2.7 GHz d = 2.3 ⋅√P
32 7117100018L30 1712V002
Hersteller/Manufacturer:
DÜRR DENTAL SE Höpfigheimer Str. 17 74321 Bietigheim-Bissingen Germany Fon: +49 7142 705-0 www.duerrdental.com info@duerrdental.com
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