DUROMAX XP15000EH User Manual
MODEL: XP15000EH
This manual provides information regarding the operation and maintenance of these products.
We have made every effort to ensure the accuracy of the information in this manual.
We reserve the right to change this product at any time without prior notice.
INTRODUCTION
Congratulations on your selection of a this generator. We are certain you will be pleased with your purchase of one of
the finest generators on the market.
We want to help you get the best results from your new generator and to operate it safely. This manual contains all the
information on how to do that; please read it carefully.
As you read this manual, you will find information preceded by a symbol.
That information is intended to help you avoiddamage to your generator, other property, or
the environment.
W
e suggest you read the warranty policy to fully un derstand its coverage and your responsibilities of ownership.
AFEWWORDSABOUTSAFETY
Your safety and the safety of others are very important. And using this generator sa fely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on
labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a
generator. You must use your own good judgement.
You will find imp ortant safety i nformation in a variety of forms, including:
Safety Labels on the generator
.
Safety Headings such as IMP ORTANT SAFETY INFOR MATION.
Safety Section such as GENERATOR SAFETY.
Instructions howtousethisgeneratorcorrectlyandsafely.
This entire book is filled with important safety information please read it carefully.
When your generator need s scheduled main t enance, keep in mind your servicing dealer is specially trained in
servicing generators. Your authorized servicing deale r is dedicated to your satisfaction and will
be pleased to answer yo ur questions and concerns.
Safety Messages preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or
CAUTION.
1
CONTENTS
GENERATOR SAFETY
IMPORTANT SAFETY INFORMATION ……………………………………………………………………………………………………………………….….4
Operator Respons ibility …………………………………………………………………………………………………………………………………….…..4
Carbon Monoxide Hazards ……………………………………………………………………………………………………………………… ……….….. 4
Electric Shock Hazards ………………………………………………………………………………………………………………………………… …….…. 4
Fire and Burn Hazards ………………………………… ………… ………………………… …………… ……………………………………… ………… .…..4
Refuel With Care ……… …………………………………… …………… ………………………… ……………………………… ………………… ……… .…..4
SAFETY LABEL LOCATIONS ………………………………………………………………… …………………………………… …………… …………. …………5
CONTROLS & FEATURES
COMPONENT & CONTROL L OCATIONS ………………………… …………………………………………………………………………………… .………6
CONTROLS ……………………………………………………………………… ………………… …………… ……………………… …………… …………… ……… 8
Fuel Valve Lever ……………………………………………………………………… ………………………… …………… ………………… …………….…… 8
Choke Knob ………………………………………………………………… ………… …………… ………………………… ……………………………….…… 8
Engine Switch ………………………………………………………… ……………… ………………………… ………………………… …………… …….…… 8
Circuit Breaker …………………………………………………………………………………………………… …………………… …………… ………….…… 8
FEATURES …………………………… ………………… …………………… …………………………… …………… ………………………… …………… …….…… 9
Oil Alert System …………………………………………………………………………………………… ………………… …………… ………………… .…… 9
Ground Terminal ……………………………………… ………………… …………… ………………………… ……………………………… …………….… 9
Fuel Gauge ……………………………………………………… …………… ………… ………………………… …………… ………………… ………………… 9
Volt Meter …………………………………………………… ………………………… ……………… ………………………… ………… ………………… …… 9
Hour Meter ………………………………………………………………………………………… ………………… …………… ………………… …….………10
AC Output Terminal/Cover ……………………….……………………………………………… …………… ………… ………………………….………10
………………………………………………………………………………………………… …………… ………………… ……………… . 4
………………………………………………………………………………………………………………………………….………… 6
BEFORE OPERATION
ARE YOU READY TO GET STARTED? ………………………………………………… ……………… …………………… ………… …………….……… .. 11
Knowledge …………… ……………………………………… …………… ………………………… ……………………………… ……….………..………… 11
IS YOUR GENERATOR READY TO GO? …………… …………………………………… …………… …………… …………………….………..…………
Check the Engine ……… ………………………… …………………………… …………………… …………… ………………… ……….………..…………11
Check the Battery ………………………………………………………………………………………… …………… …………… ……….………..……… 11
OPERATION
SAFE OPERATING PRECAUTION ………………………… …………………………………… …………… ………………………………… .………..…….12
STARTING THE ENGINE ……………… …………… ………………… …………… ………………………… …………… …………… ……….………..………12
STOPPING THE ENGINE …………………………………………………………………………………………………………… ………… .………..…………13
AC OPERATION ……………………………………………………………………………………………………… ……………………………….……… ..…… ..14
AC Receptacle ……………… ………………… ……………………… …………………………… ………………… ………………… ……….……… ..…… ..14
AC OUT PUT TERMINAL ……………………………………………………………………………………………………… …………… ….………..……… ..15
AC Applications ……………………………………… …………………………… …………………… ……………………………… ……….………..………16
STANDYBY POWER ………………………………………………………………… ……………… ……………………… …………… ……….………..………. 17
Connection to a Building’s Electrical System …………………………………………………… …………… …………………… .………..……. 17
System Ground ……………………………………… ………………… …………………………… …………… …………… …………………… .………..… 17
Special Requirements …………………………………………… ……………… ……………………… ………………… ………………….………..…….17
………………………………………………………………………………………………………………… ………………… ……… .………..…….. 12
SERVICING YOUR GENERATOR
THE IMPORTANCE OF MAINTENANCE ………………………………………………………… ………………………………… .………..…………... 18
MAINTENANCE SAFETY ……………………………………………………………………………… …………………………………… ……….……… ..……18
……………………………………………………………………………………………………………… ………………… …….……… ..…11
………………………………………………………………………………………… ……………… .………..…….….. 18
11
2
CONTENTS
Safety Precautions …………………………………………………………………………………………… …………….………..……………………… .…18
MAINTENANCE SCHEDULE …………………………………………………………………………… …………… …………… .………..…………………… 19
REFUELING …………………………………………………………………………… ………………………… …………… …….……… ..………………………… 19
FUEL RECOMMENDATIONS ………………………………………………………………………………………… ………………… ……… .………..…….. 20
Gasolines Containing Alcohol ……………………………………………………………… ……………………………………….………..…………… 21
ENGINE OIL LEVEL CHECK ………………………… …………………… ……………………………………… …………… ……… .………..………………..21
ENGINE OIL CHANGE ……………… …………… …………………………………… …………………… ………………… …………… …………….……… ...22
OIL FILTER CHANGE …………………………………………………… …………… ……… ………………………… …… …………………… .………..……….
ENGINE OIL RECOMMENDATION ………………………………………………………………………………………………………….………..………. 23
AIR CLEANER SERVICE ………………………………………………………… ………………………… …………… …………………… .……….…………...23
FOAM AIR FILTER CLEANING ……………… ………………… …………… ………………………………………… ………… ……………… .………..….. 24
SEDIMENT CAP CLEANING …..…………………………………………………… …………………………… …………… …………………… .………..…..24
SPARK PLUG SERVICE ………………………………………………………… ……………………………………… ………… ……………….………..……… 24
BATTERY SERVICE ………………………… ………………… ……… …… ………………………… …………… …… …… ……………….………..…………… 25
Battery Removal ………………………………………………………………………………………………………………… …….………..……………….25
Battery Charging …………………………………………………………………………………… ………………………… …… .………..………………….26
22
STORAGE
STORAGE RECAUTION …………………………………………………………………………………… …………………………………… .………..………..28
STORAGE PROCEDURE ……………… ………………………… …… …………………… ………………… ………………… …………………….………..….29
STORAGE PRECAUTIONS ……………………………………………………………… ……… ……… ………… …… ……………… …… ………….………...30
REMOVAL FROM STORAGE ………………………………………… …………… …………… ……………………… …………… ……………… .………..…30
TRANSPORTING
TAKING CARE O F UNE XP ECTED PROBL E M S ………………………………………………………………………………………………….……… ..…..32
ENGINE PROBLEMS ……………………………………………………………………………… ………………… ………………… ……….………..………….32
GENERATOR PROBLEMS ………………………………………………………………………………………………………………….………..……………..33
TECHNICAL INFORMATION
SERIAL NUMBER LOCATION …………………………………………………………… ………………………… …………… ……… .………..……………. 34
CARBURETOR MOD IFI CATION FOR HIGH ALTITUDE
OPERATION ……………………………………………………………………………………………………………………………………… .………..….……… 34
SPECIFICATIONS ……………………………………………………………………… ……………………………… …………… …………….……… ..………... 35
WIRING DIAGRAM ………………………………………………………………………………………… …………… ……………… .………..………………..36
……………………………………………………………………………………………………… …………… ………………… ………… .………..……….28
Cleaning …………………………………………………………………………………………………………………………… ……………….………..………28
Fuel ……………………………………………………………………………………… ………………… …………………… ………… ………….………..……..28
……………………………… …………………………………………… ……………… ……………… ……………… ………….………..…....31
Engine Will Not Start …………………………………………………… ………………………… ……………………………… …….………..……………32
Engine Lacks Power ……………………………………………………………………………………………………… ………………… .………..……….. 32
No Power at the AC Receptacles …………………………………………………………… ……………………………… .……… ..………………….
………………………………………………………………………………………………… ……………… .………..………. 34
33
OPTIONAL PARTS
Wheel Kit ………………………………………………………… …………………… ………… …………………………… .………..……………………….… 38
INDEX
………………………………………………………………………………………………………… ………………… ………………… .………..…….………
…………………………………………………………….………………………………………………………………… …….………..…….38
3
39
GENERATOR SAFETY
IMPORTANT SAFETY INFORMATION
THIS generators are designed for use with electrical equipment that has suitable power requirements. Other uses can
result in injury to the op erator or damage to the generator and other property.
Most acciden ts can be prevented if you follow all instructions in this manual and on the generator. The most comm on
hazards are discussed below, along with the best way to protect yourself and others.
Operator Re sponsibility
Know how to stop the generator quickly in case of emergency.
Understand the use of all generator controls, output receptacles, and connections.
Be sure that anyone who operates the generator receives proper instruction. Do not let children operate the generator
without parental superv isi on.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing carbon monoxide can cause loss
of consciousness and may lead to death.
If you run the generator in an a rea that is confined , or even pa rtly enclosed area, the air you breathe could contain
dangerous amount of exhaust gas.
Never run your generator inside a garage, house, or near open windows or doors.
Electric Shock Hazards
The generator produces enough electric power to cause a serious shock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system,
or when your hands are wet, could result in electrocution. Keep the generator dry.
If the generator is stored outd oors, unprotected from the weather, check all of the electrica l components on the
control pan el before each use. Moisture
or ice can cause a malfunction or short circuit in electrical
components that could result in electrocution.
Do not connect to a building’s electrical system unless an isolation switch has been installed by a qualified electrician.
Do not use th e generator without pro tective switch-off device.
Fire and Burn Hazards
The exh aust system gets hot enough to ignite some materials.
Keep the generator at least 1 meter away from buildings and other equipment during o peration.
Do not enclose the generator in any structu re.
Keep f lammable materials away from the generator
The muffler becomes very hot during operation an d remains hot for a while after stopping the engine. Be careful
not to touch the muffler while it is h ot. Let the engine cool before storing the generator indoors.
Refuel With Care
Gasoline is extremely f lammable, an d gasoline vapor can expl o de. Allow the engin e to cool if the generator has been in
operation. Refuel only outdoors in a well ventilated area with the engine OFF. Do not overfill the fuel tank. Never smoke
near gasoline, and keep other flames and sparks away. Always store gasoline in an approved container. Make sure that
a
ny spilled fuel has been wiped up before starting the engine.
4
GENERATOR SAFETY
SAFETY LAB EL LOCATIONS
These labels warn you of potential hazards that can cause seriou s injury. Read them carefully. If a label comes off
or becomes hard to read, contact your THIS servicing dealer for a placement.
THIS generator is designed to give safe and dependable service if operated according to
instructions.
Read and understand the Owner ’s Manual before operating the generator. Failure to do so could
result in personal injury or equipment damage.
Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing carbon
monoxide can cause loss of consciousness and may lead to death.
If you run the generator in an area that is confined, or even partially enclosed area, the air you
breathe could contain a dangerou s amount of exhaust gas.
Never run your generator inside a garage, house or near open windows or doors.
Do not connect to a building’s electrical system unless an isolation switch has bee n installed by
a qualified electrician.
Connections for standby power to a building ’s Electrical system must be made by a
qualified Elec trician and must comply with all app licable laws and electrical codes. Im proper
connections can allow electrical current from the generator to bac k feed into the utility lines.
Such back feed may electrocute utility company workers or others who contact the lines during
a power outage, and w hen utility power is restored, the generator may explode, burn,
or cause fires in the building’s electrical system.
A hot exhaust system can cause serious burns. Avoid contact if the engine has been running.
5
CONTROLS & FEATURES
COMPONENT & CONTROL LOCATIONS
Use the illustrations on these pages to locate and identif y the most frequently used controls.
ENGI N E
SWITCH
HOU
R
METER
C RECEPTACLES
A
CIRCU I T
BREAKE R
CONTROL PANEL
6
CONTROLS & FEATURES
AIR CLEANE R
CY LI ND E R
HEAD
OIL LEVEL
DIPSTIC K
FUEL TAN K CA P
EMPTY FULL
FUEL
GA UG E
ELECTR I C
STARTER
BATTERY
OIL DRAIN TUBE
7
CONTROLS & FEATURES
CONTROLS
Fuel Valve Lever
The fue l valve lever is located between the fuel tank and carburetor.
The fu el valve lever must be in the ON position for the engine to run.
After stopping the engine, turn the fuel valve lever to the OFF position.
Choke Knob
The choke knob opens
and closes th e choke valve in the ca rburetor.
The CLOSED position enriches the fuel mixture for starting a cold
engine.
The OP EN position provides the correct fuel mixture for operation
after starting, and for restarting a warm engine.
Engine Switch
Engine Switch
The engine switch controls the ignition system, and it operates the
electric starter.
FUEL VALVE LE VE
R
CHO K E KN O B
OPEN
CLOSED
OFF -- Stops the engine. The engine switch key can be removed/
inserted.
ON -- Running position.
START -- Operates the electric starter.
Circuit Breaker
The circu it breaker will automatically switch
OFF, if there is a short circuit or a significant
overload at the receptacles or output
terminals.
The circuit breaker may be used to switch
thegeneratorpowerONorOFF.
OFF
ON
STAR
CIRCUIT
BREAKE R
ON
OFF
8
CONTROLS & FEATURES
FEATURES
Oil Alert System
The Oil Alert system is designed to prevent engine damage caused by an insufficient amou nt of oil in the
crankcase. Before the oil level in the crankcase can fall below a safe limit, the O il Alert system will automatically stop the
engine
(the engine switch will remain in the ON position).
If the engine stops and will not restart, check the engine oil level (see Page 21) before trouble shooting in other areas.
Ground Terminal
The ground terminal is connected to the frame of the generator, the metal noncurrent carryin g parts of the ge nerator,
and the ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician, electrical inspector, or loc al agency having jurisdiction
for local codes or ordinances that apply to the intended use of the generator.
Attention ! It is compulsorily to make protective earthing before
operating the
Rules for Installing Electrical Facilities.
generator. Protective earthing must correspond to
Earthing devices and grounding conductors must be selected in accordance
with chapters 1.7 and 1.8 of Rules for Installing Electr ical Facilities.
GROUND
TERM IN A L
Usually, copper g rounding conductor needed of minimum 4mm
Fuel Gauge
The fuel gauge is a mechanical device that measures the fuel level in the
tank. The red indic ator in the window will reflect the level in relation
to full or empty. To provide increased operating time, start with a full
tank before begi nning operation. Chec k the fuel level with the generator
on a level surface. Always refuel with the engine OFF and cool.
Hour Meter
The hour meter indicates the hours the generator has been operated.
Use it to determine when s cheduled maintenance should be
Performed
.
FUEL GAUGE
Hour Meter
EMPTY FULL
²
section.
FUEL TAN K C A P
9
BEFORE OPERATION
ARE YOU READY TO GE T STARTED?
Your safety is your responsibility. A little time spent in preparation will significa ntly reduce your risk of injury.
Knowledge
Read and understand this manual. Know what the controls do and how to operate them.
Familiarize yourself with the generator and its operation before you begin usin g it. Know how to quic kly shut off
the generator in case of an emergency.
If the generator is being used to power appliances, be sure that they do not exceed the generator’s load rating .
IS YOUR GENERATOR READY TO GO?
For your s a fety, and to maximize the service life of your equ ipment, it is very important to take a few moments before
you operate the generator to check its cond ition. Be sure to take care of a ny problem you find, or have your servicing
To prevent a possible fire, keep the generator at least 1 meter a way from building walls and other equipment during
operation. Do not plac e flammable objects close to the engine.
Before beginning your preoperation checks, be sure the generator is on a level surface and the engine switch is in the
OFF position.
Check the Engine
Check the oil level (see page
19). A low oil level will cause the Oil Alert system to shut down the engine.
Check the air cleaner (see page 21).A dirty air clean er element will restrict air flow to the carburetor, reducing engine
and generator performance.
Check the fuel level (see pa ge 18).Starting with a full tank will help to eliminate or reduce operating interrup tions for
refueling.
Check the Battery
Check the fuel electrolyte level (see page 24).
If the electrolyte level is
below the LOWER level, sulfation and battery plate dama ge will occur.
BATTE RY
10
OPERATION
SAFE OPERATING PRECAUTIONS
Before operating the generator for the first time, please review th e GENERATOR SAFETY section and the chapter titled
BEFORE OPER ATION.
For your safety, do not operate the generator in an enclosed area such as a garage. Your generator’s exhaust contains
poisonous carbon monoxide gas that can collect rapidly in an enclosed area and cause illness or death.
Before connecting an AC appliance or power cord to the generator:
Use grounded 3 prong extension cords
for single phase generator and 5 prong extension cords for three generator,
tools, an d appliances, or double insulated tools and appliances.
Inspect cords and plugs, and replace if dama ged.
Make sure that the appliance is in good working order. Faulty appliances or power cords can create a potential for
electric shock.
Make sure the elect rical rating of the tool or appliance does not exceed that of the gen erator. Never exceed the
maximum power rating of the generator. Power levels between rated and maximum may be used for no m ore than
30 minutes.
Operate the generator at least 1 meter away from buildin gs and other equ ipment.
Do not operate the generator in an enclosed structure.
ON
STARTING THE ENG INE
OFF
1. Make sure that the circu it breaker is in the OFF position.
The generator maybe hard to start if a load is connected.
CIRCU I T
BREA K E R
2. Turn the fuel valve lever to the ON position.
OFF
ON
FUEL VALVE LEV ER
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