DuroMax XP15000E User Manual
XP15000E GENERATOR
User Manual
REV: XP15000E-03262018
This manual provides information regarding the operation
and maintenance of these products. We have made every
effort to ensure the accuracy of the information in this
manual. We reserve the right to change this product at
any time without prior notice.
5800 Ontario Mills Pkwy
Ontario, CA 91764 USA
www.duromaxpower.com
Call our Customer Care Team Toll Free 8-5pm PST Mon-Fri
844-DUROMAX
CONTENTS
1.
2.
Introduction
Introduction .................................................................................................................... 6
General Safety Procedures ........................................................................................... 7
Quick Start Guide (Gasoline) ....................................................................................... 10
Generator Components ............................................................................................... 12
Package Contents ......................................................................................................... 14
Generator Setup
Unpacking ..................................................................................................................... 16
Wheel Kit Installation .................................................................................................... 17
Adding Oil ...................................................................................................................... 18
Adding Gasoline ............................................................................................................ 19
Grounding the Generator ........................................................................................... 20
High Altitude Operation .............................................................................................. 20
3.
4.
Starting the Generator
Checking the Oil ........................................................................................................... 22
Check the Gas Level ..................................................................................................... 23
Starting the Generator Using Gasoline ...................................................................... 24
Using the Generator
AC Usage ........................................................................................................................ 28
Connecting a Load to the Generator .......................................................................... 30
Choosing a Power Cord ................................................................................................ 31
3
CONTENTS
5.
6.
Maintenance and Care
Maintenance Schedule .................................................................................................. 34
Maintenance Log ........................................................................................................... 35
Checking the Oil ............................................................................................................ 36
Changing the Oil ............................................................................................................. 37
Cleaning the Air Filter .................................................................................................... 38
Spark Plug Maintenance ............................................................................................... 40
Storage and Transportation ......................................................................................... 42
Specications .................................................................................................................. 43
Troubleshooting
Basic Troubleshooting .................................................................................................. 46
Changing / Inspecting the Carbon Brushes ............................................................... 47
Changing / Inspecting the AVR .................................................................................... 49
7.
8.
Warranty
.......................................................................................................................... 54
Contact Information
.................................................................................................. 58
4
INTRODUCTION
DuroMax has cemented its reputation as one of the markets leading power equipment companies
who are headquartered in the US. All of our products are manufactured to the strictest guidelines
and go through countless testing in all phases of production.
Evolving our strong engine line, DuroMax has complemented its oerings to include Pressure
Washers, Water Pumps, Engines and now oering V-Twin engines. Reliability is the highest
standard we hold ourselves to, whether its powering a heater during a winter storm that knocks
out power, dewatering a ooded property, or washing away a deck for the summer season
STOP
Please do not return
to store.
Duromax representatives are ready to help you
with any questions, concerns, or issues about your
new product. We can guide you through assembly,
start up, and how to operate your new generator.
We want you to be able to put your new generator
to use right away!
CALL US BEFORE YOU CONSIDER
RETURNING THE PRODUCT!
TOLL FREE
1-844-DUROMAX
Notice Regarding Emissions
Engines that are certied to comply with U.S. EPA emission regulations for SORE (Small o Road
Equipment), are certied to operate on regular unleaded gasoline, and may include the following
emission control systems: (EM) Engine Modications and (TWC) Three-Way Catalyst (if so equipped).
6
GENERAL SAFETY PROCEDURES
SAFETY ALERT SYMBOL
The safety alert symbol is used with one of the safety words (DANGER,
CAUTION, or WARNING) to alert you of hazards. Please pay attention to
these hazard notices both in this manual and on the generator.
Please familiarize yourself with the following safety symbols and words:
● DANGER: Indicates a hazard that will result in serious injury or death if instructions are not
followed.
● WARNING: Indicates a strong possibility of causing serious injury or death if instructions are not
followed.
● CAUTION: Indicates a possibility of personal injury or equipment damage if instructions are not
followed.
DANGER: This generator produces poisonous carbon monoxide gas when running. This
gas is both odorless and colorless. Even if you do not see or smell gas, carbon monoxide
may still be present. Breathing this poison can lead to headaches, dizziness, drowsiness,
and eventually death.
● Use outdoors ONLY in non-conned areas.
● Keep several feet of clearance on all sides to allow proper ventilation of the generator.
WARNING: The exhaust from this product contains chemicals known to the State of
California to cause cancer, birth defects, or other reproductive harm.
WARNING: This generator produces heat when running. Temperatures near exhaust can
exceed 150°F (65°C).
● Do not touch hot surfaces. Pay attention to warning labels on the generator denoting
hot parts of the machine.
● Allow generator to cool several minutes after use before touching engine or areas
which heat during use.
7
GENERAL SAFETY PROCEDURES
WARNING: This generator may emit highly ammable and explosive gasoline vapors,
which can cause severe burns or even death. A nearby open ame can lead to an
explosion even if not directly in contact with gas.
● Do not operate near an open ame.
● Do not smoke near generator.
● Always operate on a rm, level surface.
● Always turn generator o before refueling.
● Allow generator to cool for at least 2 minutes before removing fuel cap. Loosen cap
slowly to relieve pressure in tank.
● Do not overll gas tank. Gas may expand during operation. Do not ll to the top of
the tank.
● Always check for spilled gas before operating.
● Empty the gasoline tank before storing or transporting the generator.
● Before transporting, turn fuel valve to the o position and disconnect the spark plug.
WARNING: This generator produces a powerful voltage, which can result in electrocution.
● ALWAYS ground the generator before using it (see the “Grounding the Generator”
portion of the “PREPARlNG THE GENERATOR FOR USE section).
● Generator should only be plugged into electrical devices, either directly or with an
extension cord. NEVER connect to a building electrical system without a qualied
electrician. Such connections must comply with local electrical laws and codes. Failure
to comply can create a backow of power, which may result in serious injury or death
to utility workers.
● Use a ground fault circuit interrupter (GFCI) in highly conductive areas such as metal
decking or steel work. GFCls are available in-line with some extension cords.
● Do not use uncovered in rainy or wet conditions.
● Do not touch bare wires or receptacles (outlets).
● Do not allow children or non-qualied persons to operate.
8
GENERAL SAFETY PROCEDURES
In addition to the above safety notices, please familiarize yourself with the safety and
hazard markings on the generator.
9
QUICK START GUIDE
1.
2.
3.
Add oil
The oil ll cap is located on the lengine head cover. Remove
the oil ll cap and ll with 54oz of 10w30 oil.
Add gasoline
The fuel cap is located on top of the fuel tank. Fill the tank
with fresh unleaded gasoline 87 octane or higher. The tank
is full when you see fuel in the bottom of the fuel lter cup.
DO NOT overll the tank.
Turn breaker o
The breaker is located on the right side of the front power
panel. Flip the breaker down to prevent accidental load
when starting the generator.
4.
5.
Turn gas valve on
The gas valve is located to the left of the front panel. Rotate
the valve counter clockwise to the horizontal position to
turn on the gas supply.
Close choke
The choke lever is located to the left of the panel. Pull out
to cut the air supply and allow more gas into the engine to
start.
10
6.
Start generator
The key switch is located on the left side of the front power
panel. Insert the key and turn to the start position to start
the generator. Allow the key to return to the run position
once started.
7.
8.
9.
Open choke
The choke lever is located to the left of the panel. Push in
to open the choke and increase air into the carburetor for
normal running.
Turn breaker on
The breaker is located on the right side of the front power
panel. Flip the breaker up to allow power to ow to the
receptacles.
Connect devices
Connect your devices to the receptacles on the front panel.
Start with the largest loads rst.
11
GENERATOR COMPONENTS
2. Engine Switch
3. 120V 3 Prong
Twist Lock
5. 120v 3-Prong
Receptacle
6. Digital Volt
Meter/ Hour Meter
7. Circuit Breaker
8. 120/240v
4-Prong Receptacle
9. Ground
Terminal
10. 120/240v
4-Prong Twist
Lock
14. Oil Fill and Dipstick
11. Battery
13. Fuel Valve
12. Choke
1. Propane Connector – Connects the LPG tank to the LPG Regulator.
2. Engine Switch – 3 Position Switch to “Start”, “Run”, or turn “O” the generator.
3. 120v 3-Prong Twist Lock - Use to connect electrical devices that run 120 Volt, 60 Hz, single
phase, AC current (L5-30).
4. Fuel Select Switch - Use to select generator fuel source.
5. 120v 3-Prong Receptacle - Use to connect electrical devices that run 120 Volt, 60 Hz, single
phase, AC current (NEMA 5-20).
6. Digital Volt Meter/Hour Meter - Provides reading of voltage output and tracks operating
hours.
7. Circuit Breaker - Resettable switch that protects the generator from electrical overload.
8. 120/240v 4-Prong Receptacle - Use to connect electrical devices that run 120 or 240 Volt, 60Hz,
single phase, AC current (NEMA 14-50).
9. Ground Terminal - Connect a ground wire here to properly ground the generator.
10. 120/240v 4-Prong Twist Lock - Use to connect electrical devices that run 120 or 240 Volt, 60Hz,
single phase, AC current (NEMA L14-30).
11. Battery - 12V DC 7ah Battery that powers the Electric Start System.
12
15. Fuel Gauge
16. Hoist bar
19. AVR
18. Motor Mounts
12. Choke - Allows the airow into the carburetor to be restricted to assist in starting the engine.
13. Fuel Valve - Controls the ow of fuel from the gas tank to the generator.
14. Oil Fill & Dipstick - Opening where you add oil to the generator.
15. Fuel Gauge - Indicates the amount of fuel in the gasoline tank.
16. Hoist Bar - Used to lift via crane into trucks and docks.
17. Muer - Quiets the motor and reduces pollution.
18. Motor Mounts - Reduces vibration to decrease noise as well as wear and tear.
19. AVR - Automatic Voltage Regulator provides stable AC power.
17. Muer
13
PACKAGE CONTENTS
Your generator comes with the items listed below. Please check to see that all of the following
items are included with your generator.
Spark Plug Wrench
Used in spark plug
maintenance, inspection, and
installation.
Propane Hose
Oil Funnel Engine Keys
Used to add oil to the
generator without messy spills.
Used to start the generator.
Connects generator to propane
tank.
● Note: Actual tools may dier in appearance or design from image shown.
14
GENERATOR SETUP
Proper setup of your generator will get you going as soon as possible while making sure you and
your equipment are safe and cared for.
GENERATOR SETUP
Step 1 - Unpack the Generator
Unpack
1.
a. Cut the strapping on the box
b. Slide the top of the box o the generator.
c. Continue with the following steps BEFORE taking the
generator o the pallet.
16
Step 2 - Wheel Kit Installation (Optional)
Install wheels
1.
a. Insert wheel bolt through frame and secure with
provided nut.
b. Slide one wheel over each axle end and secure with
the provided retaining pins.
Install Handle Pins
3.
Loop the pin strap around the generator frame next to the
handles and then pass the pin through the strap to secure it
to the frame.
17
SAE
GENERATOR SETUP (CONTINUED)
Step 3 - Adding Oil
The generator requires engine oil to operate properly. The generator, when new from the package
contains no oil in the crankcase
generator for the rst time. This amount is equal to the oil capacity of the engine crankcase:
Engine Oil Capacity 54 . oz (1.6L)
WARNING: Do not apply engine oils with additives or 2-stroke gasoline engine oils. They don’t
have enough lubrication, and may shorten the engine’s service life.
30
10W-30
*
. You must add the proper amount of oil before operating the
Model Number XP15000E
Engine oil recommended: SAE 10W-30. Viscosity varies with
regions and temperatures. Choose your oil viscosity using the
chart to the left.
5W-30
-20 20 40 60 800 100 F
-30-40 -10 0 10 20
-20
ENVIRONMENTAL TEMPERATURE
30
40 C
* A small amount of oil from factory testing may be present on
arrival.
Add oil
1.
a. Make sure the generator is on a level surface.
b. Unscrew the oil ller cap from the engine .
c. Using a funnel, add the appropriate amount of oil
into the crankcase. You can check the oil level of the
generator with the dipstick located below the oil
ller cap. Simply pull the dipstick out and the
indicated oil level is on the end of the stick.
d. Replace oil ller cap.
WARNING: DO NOT overll the crankcase. This
may damage the motor and shorting overall life
of your generator.
18
Loading...