DURKOPP ADLER M-TYPE PREMIUM User Training Manual
M-TYPE
PREMIUM
USER
TRAINING
Agenda Operator Training - 2 days (DAY 1)
09:00 - 09:15 Introduction, Overview of training program
09:15 - 10:00 Presentation of advantages and differences vs traditional machine (CLASSIC)
New features and functions
Advantages, Opportunities for customer
10:00 - 10:30 Machine Components
• Explication
• Differences vs CLASSIC machine
10:30 - 10:45 Break
10:45 - 12:15 Push Buttons
• Function Explication
• Favourite Button
• Control Panel OP3000
• Navigation
• Description of panel buttons
• Explication of displayed parameters (pictograms), modification of base parameters
• Exercises
12:15 - 13:15 Lunch
2
Agenda Operator Training - 2 days (DAY 1)
13:15 - 13:45 Operating modes, explication
Manual Mode: P000
• Navigation in menus
• Description and modification of base parameters
• Explication of other parameters
• Explication and settings of start and end bartack
• Explication of the function Fabric Thickness, specific settings
• Exercises:
Parameter settings, changing between the 1st and 2nd parameter values
of base parameters
14:00 - 14:45 Softkey Menu
• Navigation in the softkey menu / quick access menu
• Explication of functions
• Programming the favourite button (assigning a function)
14:45 - 15:00 Break
3
Agenda Operator Training - 2 days (DAY 1)
15:00 - 16:15 Automatic Mode
• Explication of mode and seam program
• Advantages / Program selection
• Explication of icons displayed
• Exercises:
Sewing in automatic mode, select a predefined program, identify and
modify parameter settings
16:15 - 16:45 Conclusion, Questions
4
Agenda Operator Training - 2 days (DAY 2)
09:00 - 09:30 Recapitulation of the 1st day
Questions
09:30 - 10:30 Edit Mode
• Activate edit mode
• Settings of base parameters
• Explication of global program parameters
• Explication of specific parameters in the seam section
• Explication of additional parameters in automatic mode
(Segment End Modes, stitch counting)
10:30 - 10:45 Break
10:45 - 12:15 Parameter settings in edit mode
• Base parameter settings
• Modification of global program parameters
• Settings of specific parameters in a seam section
Exercises: Modification of parameter settings, sew ing in automatic mode,
get used to navigation in the different menu levels
12:15 - 13:15 Lunch
5
Agenda Operator Training - 2 days (DAY 2)
13:15 - 14:45 Programming Mode, creation of programmes
• Create a new program
• Modify all parameter settings, Navigation in the menus
• Exercises: Creation of simple programs
14:45 - 15:00 Break
14:30 - 15:15 Programming Mode (cont.)
Exercises:
Creation of complex programs comprising multiple seam sections,
forward/backward sewing in program, parameter settings in program
15:15 - 16:15 Copy and delete programs
Creating programs using teach-in
Exercises: Creation of programs using the teach-in function, parameter settings
16:15 - 16:45 Conclusion, Questions
6
Why M-TYPE PREMIUM?
• Productivity
• Higher efficiency due to programming functionality /
increased no. of operations per machine.
• Better Quality Results
• Automatic and more precise adjustment / finer calibration tuning
• Facility to reproduce parameter settings (more precise results)
• Impressive new features and settings not feasible with traditional machine
• Saving Time
• Rapid variation between programs
• Reduced machine set-up times
• Flexibility
• Positive impact on environment
• No compressed air needed (except some optional equipment)
• Universal and identical installation of software/programs
• Quick and easy program transfer with USB
• M2M (data transfer through network, LAN or WLAN)
7
Differences PREMIUM vs. CLASSIC
NEW
• Digital function control with panel OP3000
• Reproducible and reusable parameter
adjustment
• Creation of automated programs
• Automation of seam sections
• End bar tack settings can vary from
adjustments of start bar tack
• Sewing foot lift height adjustment (max. 20 mm)
• Automatic fabric thickness detection
• Jog Dial (electronic handwheel)
8
Video
Stitch LengthThread TensionFoot Pressure
Footstroke
9
Advantages/Opportunities
Problem:
• Small volume lot sizes
• Numerous models
• Dynamic model line
Solution/Opportunity:
• Programmable sewing machine
• Execution of different seam
operations using the same machine
• long setup times
10
M-TYPE PREMIUM
11
Machine Components
(1) Programmable thread tension
(2) Push buttons
(3) Stitch adjustment lever
(4) Bobbin winder /
(4a) motorized winder
(5) Oil level indicator
(6) Jog Dial (electronic hand wheel)
(7) Control panel OP3000
(8) Hose guide
(9) Thread guide
12
Machine Components
Thread Clamp
(optional equipment)
Sewing lamp LED
with dimmer
Programmable foot lift
(max. 20 mm)
Programmable
thread tension
Electronic
edge guide
Control Panel
OP3000
Electronic hand
wheel (Jog Dial)
manual Stitch regulator
lever (optional)
Programmable foot
stroke (max. 9 mm)
Bobbin winder with bobbin
Oil level
indicator
Sewing machine motor
integrated in machine head
winding mechanism
Hand wheel
Service Stop
Button
Programmable stitch length
max. 12 mm)
(
Thread cutter and
vertical hook
13
Push Buttons (soft keys)
Function Buttons Favorite Button
press and turn
vertically!
14
Function Buttons (Notes)
15
Control Panel OP3000
Program
number
Needle
Thread Tension
Stitch
Length
Sewing Foot
Pressure
Sewing
Foot Stroke
Other
Parameters
ESC Button
(quit function)
Edit Mode/
Programming
Numeric Buttons
Confirmation
of settings
16
OP3000: Navigation
• Program Selection
• Parameter Settings
• Navigation between parameters:
• Return to superior menu level:
• Increase/Decrease value:
• Confirmation: OK
• Quit the menu
with ESC button
17
Operating Modes
• Manual Mode: P000
• Automatic Mode: P001 - 999
• Programming Mode / Edit Mode
– Activated with button P
010
18
Manual Mode: P000
• Parameter settings on the control panel OP3000
Stitch Length (mm)
Needle Thread Tension (1-99%)
Sewing Foot Pressure (1-20)
Sewing Foot Stroke (max. 9 mm)
Other parameters:
• Speed
• Start Bar Tack / End Bar Tack
• Thread Trim (Thread Cutter)
• Sewing Foot lift
• Bobbin monitor
• Edge Guide
• Fabric Thickness
the auxiliary parameters are
indicated with the + sign
19
Exercise: Sewing in Manual Mode
Pre-settings in Manual Mode
• modify the following parameters:
• stitch length 3.0 mm
• needle thread tension 20%
• sewing foot pressure 6
• sewing foot stroke 2,5 mm
• adjust the auxiliary values
(push buttons, knee button):
• auxiliary stitch length (6.0 mm)
• auxiliary thread tension 30%
• auxiliary foot stroke 9.0 mm
During the Sewing Process
• start sewing
• activate/deactivate sewing backwards (1)
• activate/deactivate the auxiliary values
• activate auxiliary stitch length
• activate secondary foot stroke
• activate secondary thread tension
• deactivate the auxiliary values
• stop sewing
(interrupt the sewing process, pedal 0)
• lift the sewing foot (pedal -1)
• continue sewing (pedal +1)
• finish the seam (pedal -2)
20
Manual Mode: Other Parameters
21
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